Search Results (34)

In this research work, two distinct types of three-dimensional (3D) capacitors were successfully fabricated, each with its own unique features and advantages. The first type of capacitor is centered around a 3D nanoporous structure. This structure is formed on a nickel substrate through anodic oxidation. After undergoing high-temperature thermal oxidation, a monolithic Ni-NiO-Pt metal–insulator–metal (MIM) capacitor with a nanoporous dielectric architecture is achieved. Structurally, this innovative design brings about several remarkable benefits. Due to the nanoporous structure, it has a significantly increased surface area, which can effectively store more charges. As a result, it exhibits an equivalent capacitance density of 69.95 nF/cm², which is approximately 18 times higher than that of its planar, non-porous counterpart. This high capacitance density enables it to store more electrical energy in a given volume, making it highly suitable for applications where miniaturization and high energy storage in a small space is crucial. The second type of capacitor makes use of Through-Glass Via (TGV) technology. This technology is employed to create an interdigitated blind-via array within a glass substrate, attaining an impressively high aspect ratio of 22.5:1 (with a via diameter of 20 μm and a depth of 450 μm). By integrating atomic layer deposition (ALD), a conformal interdigital electrode structure is realized. Glass, as a key material in this capacitor, has outstanding insulating properties. This characteristic endows the capacitor with a high breakdown field strength exceeding 8.2 MV/cm, corresponding to a withstand voltage of 5000 V. High breakdown field strength and withstand voltage mean that the capacitor can handle high-voltage applications without breaking down easily, which is essential for power-intensive systems like high-voltage power supplies and some high-power pulse-generating equipment. Moreover, due to the low-loss property of glass, the capacitor can achieve an energy conversion efficiency of up to 95%. Such a high energy conversion efficiency ensures that less energy is wasted during the charge–discharge process, which is highly beneficial for energy-saving applications and systems that require high-efficiency energy utilization. Full article

Porous polymer membranes with highly interconnected open-cellular structure and high toughness are crucial for various application fields. Polymerized high internal phase emulsions (polyHIPEs), which usually exist as monoliths, possess the advantages of high porosity and good connectivity. However, it is difficult to prepare membranes due to brittleness and easy pulverization. Copolymerizing acrylate soft monomers can effectively improve the toughness of polyHIPEs, but it is easy to cause emulsion instability and pore collapse. In this paper, stable HIPEs with a high content of butyl acrylate (41.7 mol% to 75 mol% based on monomers) can be obtained by using a composite emulsifier (30 wt.% based on monomers) consisting of Span80/DDBSS (9/2 in molar ratio) and adding 0.12 mol·L⁻¹ CaCl₂ according to aqueous phase concentration. On this basis, polyHIPE membranes with high open-cellular extent and high toughness are firstly prepared via reversible addition–fragmentation chain transfer (RAFT) polymerization. The addition of the RAFT agent significantly improves the mechanical properties of polyHIPE membranes without affecting open-cellular structure. The toughness of polyHIPE membranes prepared by RAFT polymerization is significantly enhanced compared with conventional free radical polymerization. When the molar ratio of butyl acrylate/styrene/divinylbenzene is 7/4/1, the polyHIPE membrane prepared by RAFT polymerization presents plastic deformation during the tensile test. The toughness modulus reaches 93.04 ± 12.28 kJ·m⁻³ while the open-cellular extent reaches 92.35%, and it also has excellent thermal stability. Full article

A new composite material with enhanced sorption-selective properties for uranium recovery from liquid media has been obtained. Sorbents were synthesized through a polycondensation reaction of a mixture of 4-amino-N’-hydroxy-1,2,5-oxadiazole-3-carboximidamide (hereinafter referred to as amidoxime) and SiO₂ in an environment of organic solvents (acetic acid, dioxane) and highly porous SiO₂. To establish optimal conditions for forming the polymer sorption-active part and the synthesis as a whole, a series of composite adsorbents were synthesized with varying amidoxime/matrix ratios (35/65, 50/50, 65/35). The samples were characterized with FT-IR, XRD, SEM, EDX, XRFES spectroscopy and TGA. Under static conditions of uranium sorption, the dependence of the efficiency of radionuclide recovery from mineralized solutions of various acidities on the ratio of the initial components was established. In the pH range from 4 to 8 (inclusive), the uranium removal efficiency exceeds 95%, while the values of the distribution coefficients (Kd) exceed 10⁴ cm³g⁻¹. It was demonstrated that an increase in the surface development of the sorbents enhances such kinetic parameters of uranium sorption as diffusion rate by 10–20 times compared to non-porous materials. The values of the maximum static capacity exceed 700 mg g⁻¹. The enhanced availability of adsorption centers, achieved through the use of a porous SiO₂ matrix, significantly improves the kinetic parameters of the adsorbents. A composite with optimal physicochemical and sorption properties (amidoxime/matrix ratio of 50/50) was examined under dynamic conditions of uranium sorption. It was found that the maximum dynamic sorption capacity of porous materials is four times greater compared to that of a non-porous adsorbent Se-init. The effective filter cycle exceeds 3200 column volumes—twice that of an adsorbent with a monolithic surface. These results indicate the promising potential of the developed materials for uranium sorption from liquid mineralized media under dynamic conditions across a wide pH range. Full article

Bioactive glasses in the CaO–MgO–Na₂O–P₂O₅–SiO₂–CaF₂ system are highly promising materials for bone and dental restorative applications. Furthermore, if thermally treated, they can crystallize into diopside–fluorapatite–wollastonite glass-ceramics (GCs), which exhibit appealing properties in terms of mechanical behaviour and overall bone-regenerative potential. In this review, we describe and critically discuss the genesis, development, properties and applications of bioactive glass “1d” and its relevant GC derivative products, which can be considered a good example of success cases in this class of SiO₂/CaO-based biocompatible materials. Bioactive glass 1d can be produced by melt-quenching in the form of powder or monolithic pieces, and was also used to prepare injectable pastes and three-dimensional porous scaffolds. Over the past 15 years, it was investigated by the authors of this article in a number of in vitro, in vivo (with animals) and clinical studies, proving to be a great option for hard tissue engineering applications. Full article

Rigid porous polymeric monoliths are robust, highly efficient, versatile stationary phases. They offer simple preparation and convenient modification provided by a whole range of synthesis factors, e.g., starting monomers, cross-linkers, initiators, porogens, polymerization techniques, and temperature. The main aim of this study was to synthesize polymeric monoliths and determine the correlation between polymerization parameters and the porosity and thermal stability of the obtained materials. Polymeric monoliths were synthesized directly in HPLC columns using N-vinyl-2-pyrrolidone (NVP) and 4-vinylpiridine (4VP) as functional monomers, with trimethylolpropane trimethacrylate (TRIM) serving as the cross-linking monomer. During copolymerization a mixture of cyclohexanol/decane-1-ol was used as the pore-forming diluent. Polymerization was carried out at two different temperatures: 55 and 75 °C. As a result, monoliths with highly developed internal structure were synthesized. The value of their specific surface area was in the range of 92 m²/g to 598 m²/g, depending on the monomer composition and polymerization temperature. Thermal properties of the obtained materials were investigated by means of thermogravimetry (TG). Significant differences in thermal behavior were noticed between monoliths synthesized at 55 and 75 °C. Additionally, the poly(NVP-co-TRIM) monolith was successfully applied in GC analyses. Full article

Exceptionally fast temperature-responsive, mechanically strong, tough and extensible monolithic non-porous hydrogels were synthesized. They are based on divinyl-crosslinked poly(N-isopropyl-acrylamide) (PNIPAm) intercalated by hydroxypropyl methylcellulose (HPMC). HPMC was largely extracted after polymerization, thus yielding a ‘template-modified’ PNIPAm network intercalated with a modest residue of HPMC. High contents of divinyl crosslinker and of HPMC caused a varying degree of micro-phase-separation in some products, but without detriment to mechanical or tensile properties. After extraction of non-fixed HPMC, the micro-phase-separated products combine superior mechanical properties with ultra-fast T-response (in 30 s). Their PNIPAm network was highly regular and extensible (intercalation effect), toughened by hydrogen bonds to HPMC, and interpenetrated by a network of nano-channels (left behind by extracted HPMC), which ensured the water transport rates needed for ultra-fast deswelling. Moreover, the T-response rate could be widely tuned by the degree of heterogeneity during synthesis. The fastest-responsive among our hydrogels could be of practical interest as soft actuators with very good mechanical properties (soft robotics), while the slower ones offer applications in drug delivery systems (as tested on the example of Theophylline), or in related biomedical engineering applications. Full article

Novel customised carbon monoliths with a high specific surface area were synthesised by carbonisation plus activation of dehydrated whey powders, a biomass byproduct of the dairy industry. The whey powders were casted directly by pouring them into a desired mould. After a pseudo-sintering process promoted by the self-reaction of the whey components (mostly lactose and whey proteins) at moderate temperatures (ca. 250 °C), 3D porous carbons were obtained. The process did not require any binder or external overpressure to prepare the 3D porous carbons. Upon thermal activation with CO₂ or chemical activation with H₃PO₄ and KOH, the shape of the monolithic structure was preserved after the development of a microporous network (S_BET up to 2400 m²/g). Both thermal and chemical activation had little effect on the macroporosity of the monoliths. Activation of these 3D carbons had to be performed with care to avoid heterogeneous skin/core activation and/or overactivation. Highly porous monoliths (S_BET of 980 m²/g; open porosity of 70%) with outstanding compressive strength (10 MPa) could be obtained by thermal activation (CO₂) of whey monoliths at 850 °C for 1.5 h. Additionally, the use of whey as a precursor provided the carbon monolith with a relatively high nitrogen content (ca. 3 wt.%). Full article

Inorganic arsenic in drinking water from groundwater sources is one of the potential causes of arsenic-contaminated environments, and it is highly toxic to human health even at low concentrations. The purpose of this study was to develop a magnetic adsorbent capable of removing arsenic from water. Fe₃O₄-monolithic resorcinol-formaldehyde carbon xerogels are a type of porous material that forms when resorcinol and formaldehyde (RF) react to form a polymer network, which is then cross-linked with magnetite. Sonication-assisted direct and indirect methods were investigated for loading Fe₃O₄ and achieving optimal mixing and dispersion of Fe₃O₄ in the RF solution. Variations of the molar ratios of the catalyst (R/C = 50, 100, 150, and 200), water (R/W = 0.04 and 0.05), and Fe₃O₄ (M/R = 0.01, 0.03, 0.05, 0.1, 0.15, and 0.2), and thermal treatment were applied to evaluate their textural properties and adsorption capacities. Magnetic carbon xerogel monoliths (MXRF600) using indirect sonication were pyrolyzed at 600 °C for 6 h with a nitrogen gas flow in the tube furnace. Nanoporous carbon xerogels with a high surface area (292 m²/g) and magnetic properties were obtained. The maximum monolayer adsorption capacity of As(III) and As(V) was 694.3 µg/g and 1720.3 µg/g, respectively. The incorporation of magnetite in the xerogel structure was physical, without participation in the polycondensation reaction, as confirmed by XRD, FTIR, and SEM analysis. Therefore, Fe₃O₄-monolithic resorcinol-formaldehyde carbon xerogels were developed as a potential adsorbent for the effective removal of arsenic with low and high ranges of As(III) and As(V) concentrations from groundwater. Full article

The rapid development of electrochemical CO₂ reduction offers a promising route to convert intermittent renewable energy into products of high value-added fuels or chemical feedstocks. However, low faradaic efficiency, low current density, and a narrow potential range still limit the large-scale application of CO₂RR electrocatalysts. Herein, monolith 3D bi-continuous nanoporous bismuth (np-Bi) electrodes are fabricated via a simple one-step electrochemical dealloying strategy from Pb-Bi binary alloy. The unique bi-continuous porous structure ensures highly effective charge transfer; meanwhile, the controllable millimeter-sized geometric porous structure enables easy catalyst adjustment to expose highly suitable surface curvatures with abundant reactive sites. This results in a high selectivity of 92.6% and superior potential window (400 mV, selectivity > 88%) for the electrochemical reduction of carbon dioxide to formate. Our scalable strategy provides a feasible pathway for mass-producing high-performance and versatile CO₂ electrocatalysts. Full article

TiNi alloys are very widely used materials in implant fabrication. When applied in rib replacement, they are required to be manufactured as combined porous-monolithic structures, ideally with a thin, porous part well-adhered to its monolithic substrate. Additionally, good biocompatibility, high corrosion resistance and mechanical durability are also highly demanded. So far, all these parameters have not been achieved in one material, which is why an active search in the field is still underway. In the present study, we prepared new porous-monolithic TiNi materials by sintering a TiNi powder (0–100 µm) on monolithic TiNi plates, followed by surface modification with a high-current pulsed electron beam. The obtained materials were evaluated by a set of surface and phase analysis methods, after which their corrosion resistance and biocompatibility (hemolysis, cytotoxicity, and cell viability) were evaluated. Finally, cell growth tests were conducted. In comparison with flat TiNi monoliths, the newly developed materials were found to have better corrosion resistance, also demonstrating good biocompatibility and potential for cell growth on their surface. Thus, the newly developed porous-on-monolith TiNi materials with different surface porosity and morphology showed promise as potential new-generation implants for use in rib endoprostheses. Full article

This review focuses on disordered, or amorphous, porous heterogeneous catalysts, especially those in the forms of pellets and monoliths. It considers the structural characterisation and representation of the void space of these porous media. It discusses the latest developments in the determination of key void space descriptors, such as porosity, pore size, and tortuosity. In particular, it discusses the contributions that can be made by various imaging modalities in both direct and indirect characterisations and their limitations. The second part of the review considers the various types of representations of the void space of porous catalysts. It was found that these come in three main types, which are dependent on the level of idealisation of the representation and the final purpose of the model. It was found that the limitations on the resolution and field of view for direct imaging methods mean that hybrid methods, combined with indirect porosimetry methods that can bridge the many length scales of structural heterogeneity and provide more statistically representative parameters, deliver the best basis for model construction for understanding mass transport in highly heterogeneous media. Full article

Additive manufacturing or 3D printing is the advanced method of manufacturing monolithic adsorbent materials. Unlike beads or pellets, 3D monolithic adsorbents possess the advantages of widespread structural varieties, low heat and mass transfer resistance, and low channeling of fluids. Despite a large volume of research on 3D printing of adsorbents having been reported, such studies on porous carbons are highly limited. In this work, we have reported direct ink 3D printing of porous carbon; the ink consisted of commercial activated carbon, a gel of poly(4-vinylphenol) and Pluronic F127 as plasticizer, and bentonite as the binder. The 3D printing was performed in a commercial 3D printer that has been extensively modified in the lab. Upon 3D printing and carbonization, the resultant 3D printed porous carbon demonstrated a stable structure with a BET area of 400 m²/g and a total pore volume of 0.27 cm³/g. The isotherms of six pure-component gases, CO₂, CH₄, C₂H₆, N₂, CO, and H₂, were measured on this carbon monolith at 298 K and pressure up to 1 bar. The selectivity of four gas pairs, C₂H₆/CH₄, CH₄/N₂, CO/H₂, and CO₂/N₂, was calculated by Ideally Adsorbed Solution Theory (IAST) and reported. Ten continuous cycles of adsorption and desorption of CO₂ on this carbon confirmed no loss of working capacity of the adsorbent. Full article

Three-dimensional superhydrophobic/superlipophilic porous materials have attracted widespread attention for use in the separation of oil/water mixtures. However, a simple strategy to prepare superhydrophobic porous materials capable of efficient and continuous separation of immiscible and emulsified oil/water mixtures has not yet been realized. Herein, a superhydrophobic graphene/polystyrene composite material with a micro-nanopore structure was prepared by a single-step reaction through high internal phase emulsion polymerization. Graphene was introduced into the polystyrene-based porous materials to not only enhance the flexibility of the matrix, but also increase the overall hydrophobicity of the composite materials. The resulting as-prepared monoliths had excellent mechanical properties, were superhydrophobic/superoleophilic (water/oil contact angles were 151° and 0°, respectively), and could be used to continuously separate immiscible oil/water mixtures with a separation efficiency that exceeded 99.6%. Due to the size-dependent filtration and the tortuous and lengthy micro-nano permeation paths, our foams were also able to separate surfactant-stabilized water-in-oil microemulsions. This work demonstrates a facile strategy for preparing superhydrophobic foams for the efficient and continuous separation of immiscible and emulsified oil/water mixtures, and the resulting materials have highly promising application potentials in large-scale oily wastewater treatment. Full article

Highly transient engine-out emissions imply significant challenges for the optimization and control of automotive aftertreatment systems, motivating studies of the effects of flow pulsations on the system behavior. In this work, an axisymmetric aftertreatment system with a first-order reaction in the monolith section is chosen to demonstrate the role of pulsations on the time-averaged conversion at the exit. Reactive computational fluid dynamics simulations under transient conditions are performed by applying the SST k-$\omega$ turbulence model along with a reactant species balance equation and a porous medium description of the catalyst. Four different types of temporal velocity variations (constant, step-like, sawtooth and sinusoidal) are applied at the inlet. Additionally, the corresponding fluctuations driven by a prescribed inlet pressure are also investigated. It was found that the fluctuations in the incoming flow affect the transient response of the monolith, the time-averaged conversion, the evolution of the flow uniformity index and the dispersion downstream of the catalyst. It is also shown that the retention time distribution is modulated by the pulsations and that the mixed-cup conversion span is different for geometrically identical systems having the same velocity span if the fluctuation characteristics are different. In conclusion, simulations of phenomena that depend on time-resolved boundary conditions from experiments require proper characterization of fluctuations present in the real-world systems; otherwise, the method of recreating the signal at the boundary may influence the obtained results. Full article

The production of novel materials and value-added chemicals from lignin has received considerable attention in recent years. Due to its abundant occurrence in nature, there is a growing interest in utilizing lignin as a feedstock for functional materials production, for example aerogels. Much like in the synthesis of phenol-based resins, the vacant ortho positions of the aromatic rings in lignin can crosslink with formaldehyde and form polymeric gels. After drying the hydrogels with supercritical CO₂, highly porous aerogels are obtained. Current study focuses on the preparation and thorough parametrization of organosolv lignins from different types of lignocellulosic biomass (aspen, pine, and barley straw) as well as their utilization for the preparation of lignin-5-methylresorcinol-formaldehyde aerogels. The thorough structural characterization of the obtained aerogels was carried out by gas adsorption, IR spectroscopy, and scanning electron microscopy. The obtained lignin-based monolithic mesoporous aerogels had specific surface areas and total pore volumes in the upward ranges of 450 m²/g and 1.4 cm³/g, respectively. Full article