Search Results (44)

The design of asphalt mixture has, for a long time, been an empirical and proof process, causing the mismatch between material design and pavement structure design. To enhance the rationality of asphalt pavement design, this study seeks a path to bridge the gap between asphalt mixture modulus and structural behavior. Firstly, pavement models with different base rigidities, including cement concrete base, cement-treated granular base, and granular base, were constructed to calculate the pavement responses under different dynamic modulus master curve parameters. The influence of master curve parameters on critical pavement responses was identified by the response surface method (RSM). Furthermore, a Whale Optimization Algorithm–Back Propagation (WOA-BP) artificial-neural-network-based pavement response prediction model was established. Then, a database mapping over 100 thousand pavement responses and dynamic modulus master curve parameters was built for determining the dynamic modulus master curve parameters by optimizing the pavement responses. The results show that the impacts of dynamic modulus master curve parameters on critical pavement responses depend on pavement structures. In general, parameter δ has the greatest impact, followed by α, while the effects of β and γ are relatively small. The Artificial Neural Network (ANN) performance prediction model, optimized by the WOA algorithm, has a high accuracy. The methodology for determining the dynamic modulus master curve parameter based on the critical response of pavement was successfully implemented. The findings can bridge the gap between material design and structure design of asphalt pavement and provide a basis for more accurate and reasonable asphalt pavement design. Full article

Cracking in semi-rigid cement-stabilized macadam bases constitutes a prevalent distress in asphalt pavements. While extensive research exists on grouting materials for crack rehabilitation, quantitative assessment methodologies for treatment efficacy remain underdeveloped. This study proposes a novel evaluation framework integrating fiber Bragg grating (FBG) technology to monitor pavement mechanical responses under traffic loads. Conducted on the South China Expressway project, the methodology encompassed (1) a method for back-calculating the modulus of the asphalt layer based on Hooke’s Law; (2) a sensor layout plan with FBG sensors buried at the top of the pavement base in seven sections; (3) statistical analysis of the asphalt modulus based on the mechanical response when a large number of vehicles passed; and (4) comparative analysis of modulus variations to establish quantitative performance metrics. The results demonstrate that high-strength geopolymer materials significantly enhanced the elastic modulus of the asphalt concrete layer, achieving 34% improvement without a waterproofing agent versus 19% with a waterproofing agent. Polymer-treated sections exhibited a mean elastic modulus of 676.15 MPa, substantially exceeding untreated pavement performance. Low-strength geopolymers showed marginal improvements. The modulus hierarchy was as follows: high-strength geopolymer (without waterproofing agent) > polymer > high-strength geopolymer (with waterproofing agent) > low-strength geopolymer (without waterproofing agent) > low-strength geopolymer (with waterproofing agent) > intact pavement > untreated pavement. These findings demonstrate that a high-strength geopolymer without a waterproofing agent and high-polymer materials constitute optimal grouting materials for this project. The developed methodology provides critical insights for grout material selection, construction process optimization, and post-treatment maintenance strategies, advancing quality control protocols in pavement rehabilitation engineering. Full article

Mineral extraction is an important operation for the economy of different countries and generates millions of tons of mining waste. In this context, and in association with the high demand for paving aggregates and the lack of raw materials for this purpose, the feasibility of using iron ore processing waste has emerged as a promising alternative. This study evaluates the physical and mechanical behavior of asphalt mixtures incorporating waste from the company Samarco S.A., collected in Mariana-MG, to replace the fine aggregate in asphalt concrete mixtures, with a view to applications in the bearing layer of local traffic roads. Two mixtures, M2 and M3, containing 20% and 17% waste, respectively, were formulated and analyzed, compared to a reference mixture, M1. Evaluations were carried out using the Marshall method parameters, mechanical tests of resilience modulus, and fatigue life under controlled tension, as well as mechanistic analysis. Brazilian mechanistic–empirical design software (MeDiNa—v 1.5.0) contributed to this analysis. This analysis revealed that, for a traffic level of N = 5 × ${10}^6$ (average traffic) on a local road, pavements containing the M1 and M3 mixtures had the same layer thicknesses (6.9 cm), as well as the same fatigue class, equal to 1. The pavement with the M2 mixture had the thickest asphalt layer (8.2 cm) and a lower fatigue class equal to 0. But if compared in terms of the percentage of cracked area over 10 years, it still offers ideal performance conditions compared to the M1 and M3 mixes. Thus, it can be considered feasible to replace fine aggregate with iron ore waste in asphalt concrete for use on local roads in the region without altering the bearing capacity of the pavement. Full article

High-modulus asphalt concrete (HMAC) has been widely used in the surface coating of high-grade pavement. Due to HMAC’s modulus being significantly higher than traditional asphalt concrete, the mechanical responses of a pavement structure using an HMAC coating must be notably different from those of a traditional asphalt pavement structure. Moreover, when asphalt surface coating is fixed, the selection of base-course combinations will determine the mechanical response of the whole pavement structure. However, previous studies usually analyzed the mechanical response of pavement structures at limited combinations of base-courses, resulting in difficulties comprehensively understanding the laws of mechanics and effectively optimizing the HMAC pavement structure. Hence, in this study, a total of 108 groups of numerical experiments under six working conditions of base-course combinations are carried out using orthogonal experimental design to investigate the mechanical response of pavement structures using HMAC coatings using the PR MODULE high-modulus additive. The effects of pavement thickness, material modulus, and structural combination on mechanical responses are analyzed for the 108 groups to determine the optimal pavement combinations based on the balance of mechanical response and economic efficiency. The results show the following: The effect of the base layer type on mechanical response is more significant than that of the subbase layer type. Surface and undersurface layer thickness for the granular material base layer; surface and base layer thickness for the asphalt mixture base layer; and base layer thickness, subbase layer modulus, and base layer modulus for the inorganic binder mixture base layer are the key factors for mechanical response. Finally, six recommended HMAC pavement structure configurations for various base-courses are proposed. Full article

This study conducted dynamic triaxial tests on a typical poured asphalt concrete material of core walls in Xinjiang, exploring the dynamic characteristics of poured asphalt concrete under various confining pressures, principal stress ratios, and vibration frequencies. On this basis, the dynamic constitutive relationship of poured asphalt concrete was investigated using the Hardin–Drnevich model. The results indicate that under different confining pressures, principal stress ratios, and vibration frequencies, the variation patterns of the backbone lines of dynamic stress-strain of poured asphalt concrete are basically identical, consistent with a hyperbolic curve. The confining pressure and principal stress ratio significantly affect the backbone line of dynamic stress-strain. By comparison, frequency has a minimal effect. The changing trends of dynamic elasticity modulus and damping ratio of poured asphalt concrete under various factors are almost the same. When the material has high dynamic stress and strain, the hysteresis loop is large. When the curve of the damping ratio becomes flat, the asymptotic constant can be used as the maximum damping ratio. The relationship between the reciprocal of the dynamic elasticity modulus and the dynamic strain of poured asphalt concrete exhibits a linear distribution. Under different ratios of confining pressure to principal stress, there are large discrepancies between the calculated values from the formula and the experimental fitting values of the maximum dynamic elasticity modulus, and the maximum relative errors reach 16.65% and 18.15%, respectively. Therefore, the expression for the maximum dynamic elasticity modulus was modified, and the calculated values using the modified formula were compared with the experimental fitting values. The relative errors are significantly reduced, and the maximum relative errors are 3.02% and 2.04%, respectively, in good agreement with the fitting values of the experimental data. The findings of this article render a theoretical basis and reference for the promotion and application of poured asphalt concrete. Full article

Amid the growing demand for sustainable pavement solutions and the need to incorporate recycled materials into construction practices, this study explored the viability of using crushed thermal power plant bottom ash as a filler in polymer-modified asphalt concrete mixtures. Conventional lime filler was replaced with bottom ash at varying levels (0%, 25%, 50%, and 75%), and the resulting mixtures were evaluated using several performance tests. The optimal replacement level was determined to be 25%, based on the results of the indirect tensile strength (ITS) test. Comparisons between the control mixture and the 25% bottom ash-modified mixture were conducted using the dynamic modulus test, Cantabro test, Hamburg wheel tracking (HWT) test, and tensile strength ratio (TSR) test. The findings indicate that the 25% bottom ash-modified mixture demonstrated improved performance across multiple parameters. The HWT test showed enhanced rut durability, with a recorded depth of 7.56 mm compared to 8.9 mm for the control mixture. The Cantabro test results revealed lower weight loss percentages for the modified mixture, indicating better abrasion resistance. The dynamic modulus test indicated higher resilience and stiffness in both high- and low-frequency stages. The TSR test highlighted improved moisture resistance, with higher TSR values after 10 wet-drying cycles. These improvements are attributed to the fine particle size and beneficial chemical composition of bottom ash, which enhance the asphalt mixture’s density, binder-aggregate adhesion, and overall durability. The results suggest that incorporating 25% crushed bottom ash as a filler in polymer-modified asphalt concrete mixtures is a viable and sustainable approach to improving pavement performance and longevity. Full article

In recent years, the increased use of heavy commercial vehicles with higher axle weights has required the development of innovative technologies to improve the mechanical properties of asphalt concrete conglomerates, such as fatigue resistance and rutting. This study offers a comprehensive comparative analysis of different types of asphalt concrete tested in four trial sections (S1, S2, S3, S4) of the SP3 Ardeatina rural road in Rome, under actual traffic and operational conditions. More precisely, the pavement technologies applied include modified asphalt concrete with graphene and recycled hard plastics for S1, asphalt concrete modified with styrene–butadiene–styrene (SBS) for S2, asphalt concrete with a standard polymeric compound for S3, and traditional asphalt concrete for S4. The evaluation approach involved visual inspections in order to calculate the pavement condition index (PCI) and falling weight deflectometer (FWD) tests. In addition, back-calculation analyses were performed using ELMOD software to assess the mechanical properties. The laboratory tests revealed superior properties of M1 in terms of its resistance to permanent deformations (+13%, +15%, and +19.5% compared to M2, M3, and M4, respectively) and stiffness (10,758 MPa for M1 vs. 9259 MPa, 7643 MPa, and 7289 MPa for M2, M3, and M4, respectively). These findings were further corroborated by the PCI values (PCI_S1 = 65; PCI_S2 = 17; PCI_S3 = 28; PCI_S4 = 29) as well as the FWD test results after 5 years of investigation, which suggests greater durability and resistance than the other sections. Full article

Nanomaterials enhance the performance of both asphalt binders and asphalt mixtures. They also improve asphalt durability, which reduces resource consumption and environmental impact in the long term associated with the production and transportation of asphalt materials. Thus, this paper studies the effectiveness of Nano Calcium Carbonate (Nano CaCO₃) and Nano Hydrated Lime (NHL) as modifiers and examines their impact on ranges from 0% to 10% through comprehensive laboratory tests. Softening point, penetration, storage stability, viscosity, and mass loss due to short-term aging using the Rolling Thin Film Oven Test (RTFO) were performed on asphalt binders. Results indicated a significant improvement in binder stiffness, particularly at 4% Nano CaCO₃ and 6% NHL content by weight. Dynamic Shear Rheometer (DSR) tests further revealed substantial improvements in rutting resistance, with NHL exhibiting superior high-temperature stability and a notable increase in the rutting factor. Marshall stability tests on asphalt concrete (AC) mixtures showed a 22.3% increase in stability with 6% NHL by weight, surpassing the 20.2% improvement observed with Nano CaCO₃ and indicating enhanced load-bearing capacity. The resilient modulus of the mixtures consistently increased with the addition of NHL, suggesting improved durability in rutting. Moisture susceptibility tests revealed that NHL significantly enhances moisture resistance, exceeding the 80% TSR benchmark at just 2% content by weight and reaching an impressive 94.6% at 10% content by weight. In contrast, Nano CaCO₃ demonstrated a more gradual improvement, achieving an 88.2% TSR at 10% content. Furthermore, permanent deformation analysis indicated a 68.64% improvement in rutting resistance with 10% NHL content by weight, exceeding Nano CaCO₃’s improvement rate. Optimal fatigue resistance was achieved at 4% for Nano CaCO₃ and 6% for NHL by weight, with respective CT index improvements of 30% and 35.4%, showing NHL’s consistent benefits across various nanomaterial contents. Overall, the study suggests that both Nano CaCO₃ and NHL positively impact asphalt performance, with NHL offering more pronounced benefits across a range of properties. These findings provide valuable insights for pavement engineers and underscore NHL’s potential as an effective additive in asphalt mixture design. Real-world applications and validations are essential for a comprehensive understanding of these nanomaterials in practical pavement engineering scenarios. Full article

This article investigates the application of high-modulus asphalt mixtures (HMM-13) in the intermediate layer of pavement, addressing rutting issues in asphalt pavements subjected to heavy traffic and high temperatures. The study utilized a 1% dosage of high-modulus modifier, and initially, the mix design of HMM-13 was determined using the gyratory compaction method. Subsequently, this study evaluated the road performance of HMM-13 through tests, including the −10 °C beam bending test, rutting tests at 60 and 70 °C, the freeze–thaw splitting test, and the single-axis compression dynamic modulus test. To ensure the effectiveness of the mixture’s on-site application, this study validated the raw material specifications at the construction site and adjusted the mix design accordingly. Water stability tests were also conducted. Finally, a survey of the mixing plant at the construction site was carried out, establishing the relationship between each bin’s flow rate and speed ratio. The suitable speed for the production of HMM-13 was calculated. The research results indicate that the optimal asphalt-to-aggregate ratio for HMM-13 is 4.2% (with a comprehensive asphalt-to-aggregate ratio of 5.2%), and the freeze–thaw splitting strength ratio can reach 84.2%. The dynamic stability is 11,217 cycles/mm at 60 °C and 6167 cycles/mm at 70 °C. The stiffness modulus at −10 °C is 5438 MPa, with a failure strain of 2049 με. At 10 Hz and 15 °C, the dynamic modulus is 15,488 MPa, and at 45 °C, it is 3872 MPa. All these indicators meet the requirements for construction technology and pavement performance. Full article

This paper studies the decay law of low-temperature crack resistance performance of rubber powder basalt fiber composite-modified porous asphalt concrete (CM-PAC) under medium- and high-temperature water erosion. Firstly, the prepared Marshall specimens were subjected to water erosion treatment at different temperatures of 20 °C, 40 °C, and 60 °C for 0–15 days. Then, the processed specimens were subjected to low-temperature splitting tests, and acoustic emission data during the splitting test process were collected using an acoustic emission device. It can be seen that the low-temperature splitting strength and low-temperature splitting stiffness modulus of CM-PAC gradually decrease with the increase in water erosion time. The maximum reduction rates of the two compared to the control group reached 72.63% and 91.60%, respectively. The low-temperature splitting failure strain gradually increases. Under the same erosion time, the higher the temperature of water, the more significant the amplitude of changes in the above parameters. In addition, it is shown that as the water erosion time increases, the first stage of loading on the specimen gradually shortens, and the second and third stages gradually advance. As the water temperature increases and the water erosion time prolongs, the acoustic emission energy released by the CM-PAC specimen during the splitting process slightly decreases. The application of acoustic emission technology in the splitting process can clarify the changes in the failure pattern of CM-PAC specimens during the entire loading stage, which can better reveal the impact of medium- to high-temperature water on the performance degradation of CM-PAC. Full article

Polymer Ca-alginate capsules with rejuvenator bring a high healing level for asphalt concrete under dry healing environments; however, the healing levels of bituminous mixtures containing capsules under water healing conditions are still unknown. In view of this, this study aimed at exploring the healing levels of asphalt concrete containing polymer capsules under various solution healing conditions following cyclic loads. This study involved the preparation of capsules, followed by the evaluation of their morphological characteristics, resilience to compression, thermal endurance, and rejuvenator content. The assessment of the healing properties of asphalt concrete utilizing capsules was conducted through a fracture–heal–refracture examination. This study conducted Fourier transform infrared spectrum experiments to determine the rejuvenator release ratio of capsules under dry conditions and the remaining rejuvenator content in extracted bituminous binder from capsule–asphalt concrete after solution treatment. Meanwhile, a dynamic shear rheometer was utilized to investigate the rheological characteristics of asphalt binder. Results revealed that the healing ratios of capsule–asphalt concrete beams under a dry healing environment were significantly higher than that of beams under various solution healing conditions, and the alkali solution has the worst effect on the improvement in healing ratio. The coupled impact of moisture intrusion and ion erosion resulted in an enhancement of complex modulus of asphalt binder while concurrently reducing its phase angle. Consequently, the restorative capacity of the asphalt binder was weakened. Full article

This paper presents findings of testing performed to date from three field asphalt concrete mixes obtained from paving performed in November 2022 for a pilot project in Hawaii. The control mix meets Hawaii State IV mix requirements, with 20% reclaimed asphalt pavement (RAP) and polymer modified asphalt (PMA) binder PG64E-22. The other two mixes, which have the same gradation and RAP content, were prepared with 2 lb. per ton of NewRoad pellets consisting mostly of post-industrial high-density polyethylene (HDPE). One of these was prepared with PMA PG64E-22 and the other with neat binder, PG64-16. Testing results to date show benefits in rutting and expected results in dynamic modulus. They are inconclusive with regard to cracking because of high variability and inconsistencies in IDEAL-CT results without and with moisture sensitivity conditioning. Full article

The main purpose of this paper is to present the development of a new predictive model intended for the calculation of stiffness modulus |E*| determined by a four-point bending beam test (4PBB or 4PB-PR). The model developed, called model A, was based on the Witczak model, which was developed for the dynamic-modulus (DM) method. Most of the asphalt mixtures used to develop the model were high-modulus asphalt concrete (HMAC). The most commonly used methods for determining the stiffness modulus |E*| of asphalt mixtures were also discussed. The paper presents the results of the study for 10 asphalt mixtures but 8 of them were used to develop the predictive model. In addition, the results of complex shear modulus G* tests on neat and modified bituminous binders carried out in a dynamic shear rheometer (DSR), necessary for the development of a predictive model, are presented. The tests carried out in the dynamic shear rheometer had significant measurement uncertainties. The results of the volumetric parameters of the asphalt mixtures are also reported. The developed model A has maximum absolute errors e = 1930 MPa (p = 95%) and maximum relative errors re = 50% (p = 95%). The distribution of the absolute errors of the model, after discarding outliers, has a normal distribution as in the development of other models of this type, which was confirmed by appropriate statistical tests. On the basis of the tests and calculations carried out, it was concluded that, in order to increase the precision of the predictive models, it is advisable to reduce the measurement uncertainty of the bitumen complex shear modulus G*. For the developed model A, the limiting values of the stiffness modulus |E*| are also shown, within which the determined stiffness modulus should fall. Full article

The present paper investigates the viscoelastic stress-strain responses of laboratory and plant produced warm mix asphalt mixtures containing basalt fiber dispersed reinforcement. The investigated processes and mixture components were evaluated for their efficacy in producing highly performing asphalt mixtures with decreased mixing and compaction temperatures. Surface course asphalt concrete (AC-S 11 mm) and high modulus asphalt concrete (HMAC 22 mm) conventionally and using a warm mix asphalt technique with foamed bitumen and a bio-derived fluxing additive. The warm mixtures included lowered production temperature (by 10 °C) and lowered compaction temperatures (by 15 °C and 30 °C). The complex stiffness moduli of the mixtures were assessed under cyclic loading tests at combinations of four temperatures and five loading frequencies. It was found that the warm produced mixtures were characterized by lower dynamic moduli than the reference mixtures in the whole spectrum of loading conditions, however, the mixtures compacted at the 30 °C lower temperature performed better than the mixtures compacted at 15 °C lower temperature, specifically when highest testing temperatures are considered. The differences in the performance of plant and laboratory produced mixtures were ascertained to be nonsignificant. It was concluded that the differences in stiffness of hot mix and warm mixtures can be attributed to the inherent properties of foamed bitumen mixtures and that these differences should shrink in time. Full article

The utilization of recycled materials is an important issue in the context of environmental protection. The large amounts of recycled material recovered from the demolition of asphalt road structures indicate the need to find new ways of utilizing them. In the case of road renovation projects, large amounts of recycled materials are, in most cases, recovered in the form of reclaimed asphalt pavement (RAP), reclaimed concrete (RC) and recycled aggregate (RA). To focus on the effects of the use of recovered materials (RAP, RC and RA), the same composition was used for all of the analyzed mixtures in terms of foamed bitumen (FB) and Portland cement (CEM) content. The scope of laboratory tests included the specification of the following parameters: the amount of air void content Vm, the determination of axial compression strength at +25 °C, indirect tensile strength (ITS) at +25 °C, water resistance, TSR, water and frost resistance, WR_W+M stiffness modulus (IT-CY) at 13 °C, dynamic dynamicmodulus. The plan of the experiment assumed addition recycled material in quantities between 20% and 80% in increments of 20%. The obtained results indicate that both the type and quantity of recycled material significantly affect the properties of the cold-recycled mixture with foamed bitumen. Using reclaimed asphalt pavement and recycled cement concrete guarantees high levels of stiffness in the recycled mixture. Howeverin the case of recycled aggregate, the authors did not observe any visible changes in the dynamicdynamic modulus, irrespective of the loading conditions. It was also indicated that it is necessary to reduce the quantity of reclaimed asphalt pavement in the composition of the FB-RCM mix to maintain the required air void content. Full article