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Keywords = gravity-type heat pipe

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24 pages, 13326 KB  
Review
Applications of Heat Pipes in Thermal Management
by Milan Malcho, Jozef Jandačka, Richard Lenhard, Katarína Kaduchová and Patrik Nemec
Energies 2025, 18(19), 5282; https://doi.org/10.3390/en18195282 - 5 Oct 2025
Viewed by 1065
Abstract
The paper explores the application of heat pipes in thermal management for efficient heat dissipation, particularly in electrical equipment with high heat loads. Heat pipes are devices that transfer heat with high efficiency through the phase transition of the working medium (e.g., water, [...] Read more.
The paper explores the application of heat pipes in thermal management for efficient heat dissipation, particularly in electrical equipment with high heat loads. Heat pipes are devices that transfer heat with high efficiency through the phase transition of the working medium (e.g., water, alcohol, ammonia) between the evaporator and the condenser, while they have no moving parts and are distinguished by their simplicity of construction. Different types of heat pipes—gravity, capillary, and closed loop (thermosiphon loop)—are suitable according to specific applications and requirements for the working position, temperature range, and condensate return transport. An example of an effective application is the removal of heat from the internal winding of a static energy converter transformer, where the use of a gravity heat pipe has enabled effective cooling even through epoxy insulation and kept the winding temperature below 80 °C. Other applications include the cooling of mounting plates, power transistors, and airtight cooling of electrical enclosures with the ability to dissipate lost thermal power in the order of 102 to 103 W. A significant advantage of heat pipes is also the ability to dust-tightly seal equipment and prevent the build-up of dirt, thereby increasing the reliability of the electronics. In the field of environmental technology, systems have been designed to reduce the radiant power of fireplace inserts by up to 40%, or to divert their heat output of up to about 3 kW into hot water storage tanks, thus optimising the use of the heat produced and preventing overheating of the living space. The use of nanoparticles in the working substances (e.g., Al2O3 in water) makes it possible to intensify the boiling process and thus increase the heat transfer intensity by up to 30% compared to pure water. The results of the presented research confirm the versatility and high efficiency of the use of heat pipes for modern cooling requirements in electronics and environmental engineering. Full article
(This article belongs to the Special Issue Advances in Numerical and Experimental Heat Transfer)
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22 pages, 10873 KB  
Article
Effects of Structure Parameters of Gravity-Type Heat Pipe on Heat Transfer Characteristics for Waste Heat Recovery from Mine Return Air
by Yu Zhai, Zhikun Ling, Xu Zhao and Zhifeng Dong
Energies 2024, 17(24), 6495; https://doi.org/10.3390/en17246495 - 23 Dec 2024
Cited by 3 | Viewed by 1275
Abstract
In the condition of waste heat recovery from mine return air with a temperature of 20~30 °C and velocity about 4 to 8 m/s, the structure of gravity-type heat pipe with fin increases the heat exchange areas and meanwhile increases the resistance of [...] Read more.
In the condition of waste heat recovery from mine return air with a temperature of 20~30 °C and velocity about 4 to 8 m/s, the structure of gravity-type heat pipe with fin increases the heat exchange areas and meanwhile increases the resistance of air flow, which consumes a large amount of main fan power driven by a motor. Furthermore, the resistance of air flow increases greatly with the velocity of the air flow. In this paper, the gravity-type heat pipe with elliptical smooth surface is studied to decrease the resistance and loss of energy of the air flow. In order to obtain the influence of ellipticity on heat transfer efficiency and energy loss under the condition of a certain heat transfer area of the heat pipe, the heat transfer efficiency of a single pipe and a pipe bundle with different ellipticities is studied by using numerical simulation based on the equal section perimeter. The results show that the reasonable change of ellipticity can increase specific enthalpy and decrease entropy production. When the pipe is single, the ellipticity is 0.56 and the specific enthalpy is the largest, increasing by 12.08%. The ellipticity of the pipe bundle is 0.61, and the specific enthalpy is the largest, increasing by 19.28%. The entropy production slightly increased by 10.4%. Moreover, the empirical formula of single pipe heat transfer with an error less than 5% and the empirical formula of pipe bundle heat transfer with an error less than 2.2% are obtained. The empirical formula of pipe bundle heat transfer at different temperatures is modified, and the error is less than 5%, which provides the fundamental data for deep research, development, and engineering design of gravity-type heat pipe heat energy exchange system of underground return airflow in coal mines. Full article
(This article belongs to the Special Issue Heat Transfer in Heat Exchangers)
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24 pages, 7614 KB  
Review
Review of Operation Performance and Application Status of Pulsating Heat Pipe
by Haofan Mu and Weixiu Shi
Sustainability 2024, 16(7), 2722; https://doi.org/10.3390/su16072722 - 26 Mar 2024
Cited by 7 | Viewed by 3269
Abstract
Due to the rapid development of science and technology in today’s era, electronic equipment is constantly upgrading. Today, the developmental trend of electronic equipment is miniaturization, portability and multi-functionality. However, multi-functionality often means multi-components, so it is undoubtedly a great test of heat [...] Read more.
Due to the rapid development of science and technology in today’s era, electronic equipment is constantly upgrading. Today, the developmental trend of electronic equipment is miniaturization, portability and multi-functionality. However, multi-functionality often means multi-components, so it is undoubtedly a great test of heat dissipation ability to accommodate more components in a smaller volume. Without sufficient heat dissipation capacity, a large number of components will stop working or even be damaged because of the heat generated during operation. As a new passive cooling and heat exchange technology, pulsating heat pipes have many advantages, such as having no external energy input, a simple structure, changeable installation forms and low installation requirements. They have shown great potential in the field of thermal management, and have attracted a lot of scholars’ attention since they were put forward. Because of their operational stability and heat exchange ability in high heat flux environments, they are the best choice for cooling electronic equipment at present. If they can be fully studied and utilized, pulsating heat pipes can not only reduce the consumption of heat dissipation resources but also reuse heat energy to realize the sustainable utilization of resources. This paper briefly introduces the demand background and structural principle of pulsating heat pipes, and summarizes the research on the parameters of pulsating heat pipes and the application status of pulsating heat pipes. The parameters involve working fluid type, pipe diameter, elbow number, liquid filling rate, inclination angle, etc. After classifying the parameters that affect the operation results of pulsating heat pipes, this paper summarizes the research at this stage, and points out the lack of research fields, such as heat flux density, and new application fields of unconventional gravity environment by combining the literature content with the current scientific and technological development trends and experimental parameters, such as thermodynamics. Full article
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11 pages, 3214 KB  
Article
Performance Study of Gravity-Type Heat Pipe Applied to Fuel Cell Heat Dissipation
by Lei Jin, Shaohua Wang, Jiachao Guo, Haopeng Li and Xiaoliang Tian
Energies 2023, 16(1), 563; https://doi.org/10.3390/en16010563 - 3 Jan 2023
Cited by 2 | Viewed by 2555
Abstract
A gravity-type heat pipe boiling characteristics test rig was constructed to solve the heat dissipation problem of fuel cells during operation. The boiling heat transfer characteristics of water in a parallel plate under negative pressure at different inclination angles and heat flow density [...] Read more.
A gravity-type heat pipe boiling characteristics test rig was constructed to solve the heat dissipation problem of fuel cells during operation. The boiling heat transfer characteristics of water in a parallel plate under negative pressure at different inclination angles and heat flow density input are investigated. The results show that: First, the gravity-type heat pipe can dissipate some heat and it is possible to use it for fuel cell heat dissipation. Second, with a certain range of heat flow density, the temperature of all parts of the plate is about 80 °C, with a small temperature difference, which is conducive to the safe operation of the fuel cell. Third, the heat flow density is in the range of 2222~3111 W·m−2, the temperature difference is large, and the outlet temperature is greater than 80 °C, which exceeds the operating temperature of the fuel cell, and the power-type heat pipe should be used for heat dissipation. Fourth, the average temperature of the plate placed at an inclination angle of 45°~60° is lower compared to other angles, and the temperature is evenly distributed. On the one hand, the conclusions reveal the characteristics of boiling heat exchange under negative pressure conditions of water inside the flat plate and, on the other hand, provide a reference for designing heat pipe systems for fuel cell heat dissipation. Full article
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22 pages, 3141 KB  
Article
Experimental Investigations of a Passive Cooling System Based on the Gravity Loop Heat Pipe Principle for an Electrical Cabinet
by Mária Polačiková, Patrik Nemec, Milan Malcho and Jozef Jandačka
Appl. Sci. 2022, 12(3), 1634; https://doi.org/10.3390/app12031634 - 4 Feb 2022
Cited by 5 | Viewed by 3611
Abstract
This paper deals with the experimental research and verification of a passive cooling system operating on the principle of a loop gravity heat pipe designed for cooling electrical cabinets. This type of cooling works automatically by changing the state of the working substance [...] Read more.
This paper deals with the experimental research and verification of a passive cooling system operating on the principle of a loop gravity heat pipe designed for cooling electrical cabinets. This type of cooling works automatically by changing the state of the working substance and thus saves energy consumption. Since the designed cooling system ensures heat transfer from the interior cabinet to the outdoor space, where the heat can naturally dissipate to the surroundings, it is dustproof. The heat pipe consists of an innovative evaporator concept designed to minimize liquid and vapour phase interference in the refrigeration circuit. The aim of the research was to experimentally determine the limit performance parameters of the refrigeration system for different volumes of working medium in the evaporator and decrease heat loss in the cabinet interior. The designed device was verified experimentally and by mathematical calculations as well. The greatest benefit of the work is that the cooling device was able to ensure temperature conditions inside the electrical enclosure at a heat load of 2000 W under 60 °C, 1500 W under 55 °C, 1000 W under 50 °C, 750 W under 45 °C and 500 W under 40 °C. Full article
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16 pages, 2613 KB  
Article
Energy-Saving Potential of Thermal Diode Tank Assisted Refrigeration and Air-Conditioning Systems
by Mingzhen Wang, Eric Hu and Lei Chen
Energies 2022, 15(1), 206; https://doi.org/10.3390/en15010206 - 29 Dec 2021
Cited by 5 | Viewed by 2421
Abstract
Lowering the condensing temperature of the Refrigeration and Air-conditioning (RAC) system has been proven to effectively increase the system’s Coefficient of Performance (COP). This paper revolves around evaluating the energy-saving generated by applying a Thermal Diode Tank (TDT) in the RAC systems. The [...] Read more.
Lowering the condensing temperature of the Refrigeration and Air-conditioning (RAC) system has been proven to effectively increase the system’s Coefficient of Performance (COP). This paper revolves around evaluating the energy-saving generated by applying a Thermal Diode Tank (TDT) in the RAC systems. The TDT is a novel invention, which is an insulated water tank equipped with gravity heat pipes. If the TDT was placed outdoors overnight, its inside water would theoretically be at the minimum ambient temperature of the previous night. When the TDT water is used to cool the condenser of RAC systems that operate during the daytime, a higher COP of this TDT assisted RAC (TDT-RAC) system could be achieved compared with the baseline system. In this study, a steady-state performance simulation model for TDT-RAC cycles has been developed. The model reveals that the COP of the TDT-RAC cycle can be improved by 10~59% over the baseline cycle depending on the compressor types. The TDT-RAC cycle with a variable speed compressor can save more energy than that with a fixed speed compressor. In addition, TDT-RAC cycles can save more energy with a higher day/night ambient temperature difference. There is a threshold tank size for a given TDT-RAC cycle to save energy, and the energy-saving can be improved by enlarging the tank size. A desk-top case study based on real weather data for Adelaide in January 2021 shows that 9~40% energy could be saved by TDT-RAC systems every summer day on average. Full article
(This article belongs to the Topic Sustainable Energy Technology)
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10 pages, 3370 KB  
Article
Thermal Performances Investigation of Anti-Gravity Heat Pipe with Tapering Phase-Change Chamber
by Jianhua Xiang, Xi-bo Chen, Jiale Huang, Chunliang Zhang, Chao Zhou and Haoxing Zheng
Energies 2020, 13(19), 5036; https://doi.org/10.3390/en13195036 - 24 Sep 2020
Cited by 2 | Viewed by 4516
Abstract
The objective of this study was to fabricate anti-gravity heat pipes with a tapering column phase-change chamber and changeable cross-sectional wick structure. The thermal performances of the anti-gravity heat pipes were experimentally investigated. Results show that the thermal resistances of the different heat [...] Read more.
The objective of this study was to fabricate anti-gravity heat pipes with a tapering column phase-change chamber and changeable cross-sectional wick structure. The thermal performances of the anti-gravity heat pipes were experimentally investigated. Results show that the thermal resistances of the different heat pipes are less than 0.03 °C/W, except for the sharp conical chamber heat pipe under anti-gravity heating conditions (0.121 °C/W). Start-up times of different types of heat pipes are similar and the temperatures are steady within 3 to 5 min. The heat transfer ability of a conical chamber is always better than that of a cylindrical one. The performance of the sharp conical chamber heat pipe is the best under gravity assistance heating conditions. Contrarily, the blunt conical chamber heat pipe has the best heat transfer ability under anti-gravity heating conditions. Moreover, the heat transfer capability of the blunt conical chamber heat pipe is unaffected by the relative position of the heat and cold sources, which is suitable for constant temperature cooling applications with frequent switching of the heat and cold sources. Full article
(This article belongs to the Section J: Thermal Management)
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7 pages, 281 KB  
Article
Molding of Aluminum Foams by Using Hot Powder Extrusion
by Masanori Shiomi and Yoshitaka Tanino
Metals 2012, 2(2), 136-142; https://doi.org/10.3390/met2020136 - 5 Jun 2012
Cited by 8 | Viewed by 9001
Abstract
In order to form aluminum foams directly from powder, a combined process of hot powder extrusion and molding is proposed. Aluminum powder mixed with a foaming agent is extruded into the mold through the die heated to a temperature higher than the melting [...] Read more.
In order to form aluminum foams directly from powder, a combined process of hot powder extrusion and molding is proposed. Aluminum powder mixed with a foaming agent is extruded into the mold through the die heated to a temperature higher than the melting point, and the mold is filled with the aluminum foam. When a stainless steel pipe is used for a simple mold, an aluminum foam bar is obtained of which the relative density varies between 0.2 and 0.3. The molding of aluminum foam by using three types of mold shape shows the influence of gravity and friction. The effect of gravity is significant when a large step exists at the connection between the mold inlet and the die outlet, and friction is dominant in cases where foam is mold in a narrow space. Full article
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