Search Results (18)

The effects of trace Ce on the microstructure and texture of non-oriented silicon steel during recrystallization and grain growth were examined using X-ray diffraction and electron backscatter diffraction. Additionally, this study focused on investigating the mechanisms by which trace Ce influences the evolution of the {114} <481> and γ-fiber textures. During the recrystallization process, as the recrystallization fraction of annealed sheets increased, the intensity of α-fiber texture decreased, while the intensities of α*-fiber and γ-fiber textures increased. The {111} <112> grains preferentially nucleated in the deformed γ-grains and their grain-boundary regions and tended to form a colony structure with a large amount of nucleation. In addition, the {100} <012> and {114} <481> grains mainly nucleated near the deformed α-grains, which were evenly distributed but found in relatively small quantities. The hindering effect of trace Ce on dislocation motion in cold-rolled sheets results in a 2–7% lower recrystallization ratio for the annealed sheets, compared to conventional annealed sheets. Trace Ce suppresses the nucleation and growth of γ-grains while creating opportunities for α*-grain nucleation. During grain growth, trace Ce reduces γ-grain-boundary migration rate in annealed sheets, providing growth space for {114} <418> grains. Consequently, the content of the corresponding {114} <481> texture increased by 6.4%, while the γ-fiber texture content decreased by 3.6%. Full article

In order to improve the magnetic properties of non-oriented silicon steel, the effects of different normalizing temperatures on the microstructure, texture, and magnetic properties of 3.0%Si 0.8%Al non-oriented silicon steel were studied by OM, EBSD, and a magnetic measuring instrument. The results show that the microstructure of the hot-rolled plate is obviously different along the thickness direction. Strong Goss texture and {001} ~ {112} texture are the main textures in the hot-rolled plate. After normalizing at 900 °C, 940 °C, and 980 °C and annealing at 940 °C, respectively, the average grain size of the normalized plates and the annealed sheets increases with the increase in the normalizing temperature, and the texture types of the normalized plates basically inherit that of the hot-rolled plates. With the increase in normalizing temperature, the intensity of the γ-fiber texture decreases, and the main texture types in the finished plates are {100} <012> texture and {111} <112> texture. The area fraction of {100} <012> texture in the finished sheet normalized at 980 °C and annealed is the largest, which is 20.3%, and the area fraction of {114} <481> texture is larger, which is 15.2%. The magnetic induction B₅₀ of the finished sheets increases gradually with the increase in the normalizing temperature, from 1.662 T to 1.720 T; the low-frequency iron loss P_1.5/50 decreased slightly from 2.46 W·kg⁻¹ to 2.30 W·kg⁻¹. The high-frequency iron loss P_1.0/400 decreased significantly from 17.40 W·kg⁻¹ to 15.75 W·kg⁻¹. The results of the microstructure, texture, and magnetic properties show that the best normalizing temperature in this experiment is 980 °C. Full article

An efficient numerical calculation method of stray-field loss is investigated for typical magnetic load components (grain-oriented silicon steel sheets (GO), magnetic steel plate, and combined components of both materials) under non-sinusoidal excitations (NSE) containing symmetrical harmonic and DC to avoid the local overheating caused by high stray-field loss density. The paper investigates the stray-field loss with different types of load components and working conditions based on the leakage flux complementary-based measurement method, derives an analytical formulation calculating the energetic hysteresis model parameters under different magnetic flux densities to reduce the dependence on measurement data, establishes a loss calculation method considering the influence of non-sinusoidal magnetization on magnetic loss, and discusses the advantages and limitations of existing numerical approaches of additional loss to establish an effective computational strategy of stray-field loss. Finally, the effectiveness of the proposed method is verified by simulations and experiments. Full article

The cold-rolled non-oriented silicon steel sheets with a Si content of 2.4 wt.%, produced by continuous and reversible cold rolling, were used as the experimental material. The effects of annealing temperature on the microstructure, texture, and magnetic properties were studied by optical microscopy, an X-ray diffractometer, and a magnetic property measuring instrument. The experimental results showed that the dominant texture components at the surface of both sheets were almost the same, i.e., α and γ fibers. After annealing at 920 °C for 30 s, a complete recrystallization occurred in both sheets. When annealing below 1070 °C, the average grain sizes of continuous cold-rolled sheets were slightly higher than those of reversible cold-rolled ones. Additionally, for all specimens, the recrystallization texture components were γ fiber, as well as weak α fiber, λ fiber, and Goss texture. Additionally, the difference was the texture intensity. The iron losses of the finished products of continuous cold rolling were lower than those of the finished products of reversible cold rolling with the increase in annealing temperature, and the magnetic induction was higher than that of the finished products of reversible cold rolling. Full article

In this paper, the Preisach model for magnetic hysteresis of grain-oriented silicon steel under PWM excitation is improved. First, an improved Preisach model for the magnetic hysteresis of grain-oriented silicon steel under PWM excitation is proposed. Second, the experimental platform for grain-oriented silicon steel sheets under PWM excitation is established. Finally, by comparative analysis, it is concluded that the error of the improved model is far less than that of the classical model (the error here refers to the discrepancy between experimental results and theoretical model predictions). The improved model is 1.4% to 9% more accurate than the classical model. A more accurate model can provide more accurate material parameters for the calculation of the magnetic field in the transformer core, which is of great significance to the production and design of the transformer. Full article

With the implementation of the “double carbon” policy in various countries in the world, the demand for grain-oriented electrical steel with low iron loss and high magnetic induction is increasing. Reducing the thickness of the steel sheets is an effective method to reduce the iron loss.The sheet thickness reduction means the increasing cold rolling reduction rate, especially the secondary cold rolling reduction rate, will directly affect the texture evolution of the secondary recrystallization process. In this paper, the secondary cold rolling reduction rate of commercial grain-oriented silicon steel was studied by means of X-Ray Diffraction, Electron Backscatter Diffraction. The results showed that Ultra-thin oriented silicon steel cannot be obtained by increasing the secondary cold rolling reduction rate alone; the optimum secondary cold rolling reduction rate was 59.2%. The grain size increased as the secondary cold rolling reduction rate increased and favorable texture content decreased, which was disadvantage to obtain a secondary recrystallization environment. Full article

Nowadays, energy shortages and environmental pollution have received a lot of attention, which makes the electrification of transportation systems an inevitable trend. As the core part of an electrical driving system, the electrical machine faces the extreme challenge of keeping high power density and high efficiency output under complex workin g conditions. The development and research of new soft magnetic materials has an important impact to solve the current bottleneck problems of electrical machines. In this paper, the variation trend of magnetic properties of ultra-thin grain-oriented silicon steel electrical steel (GOES) under thermal-mechanical-electric-magnetic fields is studied, and the possibility of its application in motors is explored. The magnetic properties of grain-oriented silicon steel samples under different conditions were measured by the Epstein frame method and self-built multi-physical field device. It is verified that the magnetic properties of grain-oriented silicon steel selected within 30° magnetization deviation angle are better than non-grain-oriented silicon steel. The magnetic properties of the same ultra-thin grain-oriented silicon steel as ordinary non-oriented silicon steel deteriorate with the increase in frequency. Different from conventional non-grain-oriented silicon steel, its magnetic properties will deteriorate with the increase in temperature. Under the stress of 30 Mpa, the magnetic properties of the grain-oriented silicon steel are the best; under the coupling of multiple physical fields, the change trend of magnetic properties of grain-oriented silicon steel is similar to that of single physical field, but the specific quantitative values are different. Furthermore, the application of grain-oriented silicon steel in interior permanent magnet synchronous motor (IPM) for electric vehicles is explored. Through a precise oriented silicon steel motor model, it is proved that the magnetic flux density of stator teeth increases by 2.2%, the electromagnetic torque of motor increases by 2.18%, and the peak efficiency increases by 1% after using grain-oriented silicon steel. In this paper, through the investigation of the characteristics of grain-oriented silicon steel, it is preliminarily verified that grain-oriented silicon steel has a great application prospect in the drive motor (IPM) of electric vehicles, and it is an effective means to break the bottleneck of current motor design. Full article

Magnetic domain motion has been widely studied in the fields of spintronics, nanowires, and thin films. However, there is a lack of such studies on industrial steels, especially for domain motion under the action of varying stress. Understanding domain motion under stress is helpful for the improvement of evaluation accuracy and the establishment of theoretical models of passive, nondestructive testing technology. This paper presents the influence of varying tensile stresses on the magnetic domain motion of silicon steel sheets. Magnetic domain rotation and domain wall displacement were characterized using magnetic domain images, and their motion mechanisms under elastic and plastic stresses are presented. The results show that the domain rotation under stress involves reversible and irreversible changes. The effect of material rearrangement on domain rotation and domain wall displacement after plastic deformation is discussed. Based on the motion mechanism, a threshold stress value (TSV) required for the complete disappearance of the supplementary domains in the elastic range is proposed, enabling the classification of the elastic stress ranges in which the reversible and irreversible domain rotations occur. In addition, the effect of microstructure on TSV is also discussed, and the results show that the regions far away from the grain boundary need larger stresses to complete an irreversible domain rotation. Additionally, the domain width and orientation also affect the TSV. These findings regarding the domain motion mechanism and TSV can help to explain the sequence of domain rotation under stress and modify the stress assessment under dynamic loads in electromagnetic nondestructive evaluation, especially in the magnetic memory method. Full article

In order to decrease the difficulty of cold workability and study the recrystallization behavior of high-grade non-oriented silicon steel, Si content and normalization temperature were optimized simultaneously. The microstructure and texture of both hot-rolled sheet and normalized annealing sheet presented a gradient distribution. With the decrease in Si content from 3.02% to 2.54% and increase in normalization temperature from 850 °C to 920 °C, Goss texture ({110}<001>) intensity at surface layer and α-fiber (<110>//RD) texture intensity were strengthened, and α-fiber texture gradually turned to α*-fiber ({1 1 h}<1/h 1 2>) in the normalized annealing sheet. Recrystallization ratio and recrystallization grain size were increased both in the hot-rolled sheet and the normalized annealing sheet. The tensile strength and yield strength of normalized annealing sheet were reduced by 65 Mpa, which decreased the cold workability difficulty and improved cold rolling yield. The cold rolled microstructure had wider shear bands which nucleated earlier but recrystallized velocity was slower because of lower cold rolled energy storage during interval recrystallization annealing, resulting in a more heterogeneous grain size distribution in the final annealing sheet. Full article

High-strength non-oriented electro-technical steels with a low thickness possess excellent isotropy of electromagnetic and mechanical properties which is highly required in the production of high-efficiency electric motors. The manufacturing process of this type of steel includes very important and technologically complex routes such as hot rolling, cold rolling, temper rolling, or final heat treatment. The final thickness is responsible for the decrease in eddy-current losses and is effectively achieved during cold rolling by the tandem rolling mill. Industrial production of thin sheets of high-strength silicon steels in high-speed tandem rolling mills is a rather demanding technological operation due to the increased material brittleness that is mainly caused by the intensive solid solution and deformation strengthening processes, making the dislocation motion more complex. The main objective of this work was to investigate the distribution of local mechanical strains through the thickness of high silicon steel hot bands, generated during the cold rolling. The experimental samples were analysed by means of electron back-scattered diffraction and scanning electron microscopy. From the performed analyses, the correlation between the material workability and the nucleation of cracks causing the observed steel strip failure during the tandem cold rolling was characterized. Specifically, the microstructural, textural, misorientation, and fractographic analyses clearly show that the investigated hot band was characterized by a bimodal distribution of ferrite grains and the formation of intergranular cracks took place only between the grains with recrystallized and deformed structures. Full article

Based on conventional hot rolling processes and strip casting processes, Cu precipitation strengthening is used to improve the strength of non-oriented silicon steel in order to meet the requirements of high-speed driving motors of electric vehicles. Microstructure evolution was studied, and the effects of Cu precipitates on magnetic and mechanical properties are discussed. Compared with conventional processes, non-oriented silicon steel prepared by strip casting exhibited advantages with regard to microstructure optimization with coarse grain and {100} texture. Two-stage rolling processes were more beneficial for uniform microstructure, coarse grains and improved texture. The high magnetic induction B₅₀ of 1.762 T and low core losses with P_1.5/50, P_1.0/400 and P_1.0/1000 of 1.93, 11.63 and 44.87 W/kg, respectively, were obtained in 0.20 mm sheets in strip casting. Cu precipitates significantly improved yield strength over ~120 MPa without deteriorating magnetic properties both in conventional process and strip casting. In the peak stage aged at 550 °C for 120 min, Cu precipitates retained bcc structure and were coherent with the matrix, and the yield strength of the 0.20 mm sheet was as high as 501 MPa in strip casting. The main mechanism of precipitation strengthening was attributed to coherency strengthening and modulus strengthening. The results indicated that balanced magnetic and mechanical properties can be achieved in thin-gauge non-oriented silicon steel with Cu addition in strip casting. Full article

Due to the nonlinear material behavior and contradicting application requirements, the selection of a specific electrical steel grade for a highly efficient electrical machine during its design stage is challenging. With sufficient knowledge of the correlations between material and magnetic properties and capable material models, a material design for specific requirements can be enabled. In this work, the correlations between magnetization behavior, iron loss and the most relevant material parameters for non-oriented electrical steels, i.e., alloying, sheet thickness and grain size, are studied on laboratory-produced iron-based electrical steels of 2.4 and 3.2 wt % silicon. Different final thicknesses and grain sizes for both alloys are obtained by different production parameters to produce a total of 21 final material states, which are characterized by state-of-the-art material characterization methods. The magnetic properties are measured on a single sheet tester, quantified up to 5 kHz and used to parametrize the semi-physical IEM loss model. From the loss parameters, a tailor-made material, marked by its thickness and grain size is deduced. The influence of different steel grades and the chance of tailor-made material design is discussed in the context of an exemplary e-mobility application by performing finite-element electrical machine simulations and post-processing on four of the twenty-one materials and the tailor-made material. It is shown that thicker materials can lead to fewer iron losses if the alloying and grain size are adapted and that the three studied parameters are in fact levers for material design where resources can be saved by a targeted optimization. Full article

Based on low-temperature high-permeability grain-oriented silicon steel designed with an initial nitrogen content of 0.0055% and produced by the thin slab casting and rolling process, the effect of total nitrogen content and nitriding temperature on primary recrystallization microstructure and texture were studied by optical microscope, scanning electron microscope, transmission electron microscope, and electron backscatter diffraction. The nitriding temperature affects the primary recrystallization behaviors significantly, while the total nitrogen content has a small effect. As the nitriding temperature is 750–850 °C, the average primary grain size and its inhomogeneity factor are about 26.58–26.67 μm and 0.568–0.572, respectively. Moreover, the texture factor is mostly between 0.15 and 0.40. Because of the relatively sufficient inhibition ability of inherent inhibitors in a decarburized sheet, the nitriding temperature (750–850 °C) affects the primary recrystallization microstructure and texture slightly. However, as the nitriding temperature rises to 900–950 °C, the average primary grain size and its inhomogeneity factor increase to 27.75–28.26 μm and 0.575–0.578, respectively. Furthermore, because of the great increase on the area fraction of {112} <110> grains, part of texture factor is increased sharply. Therefore, in order to obtain better primary grain size and homogeneity, better texture composition, and stability of the decarburized sheet, the optimal nitriding temperature is 750–850 °C. Full article

The effects of Nb content on precipitation, microstructure, texture and magnetic properties of primary recrystallized grain-oriented silicon steel were investigated by various methods. The results show that the precipitates in primary recrystallized sheets are mainly MnS, Nb(C,N), composite precipitates of MnS and AlN, and composite precipitates of Nb(C,N) and AlN. Adding niobium could refine the primary recrystallized microstructure. The steel with 0.009 wt% Nb possesses the finest and the most dispersed precipitates, which contributes to the finest primary recrystallized microstructure due to the strong pinning force. Adding niobium is beneficial to obtain large volume fraction favorable texture for grain-oriented silicon steel, and the effect of Nb addition is not obvious when the content is higher than 0.009 wt%. After final annealing, the steel with 0.009 wt% Nb shows the best magnetic properties, B₈₀₀ = 1.872 T, P_1.7/50 = 1.25 W/kg. Full article

The energy efficiency of electric machines can be improved by optimizing their manufacturing process. During the manufacturing of ferromagnetic cores, silicon steel sheets are cut and stacked. This process introduces large stresses near cutting edges. The steel near cutting edges is in a plastically deformed stress state without external mechanical load. The magnetic properties of the steel in this stress state are investigated using a custom magnetomechanical measurement setup, stress strain measurements, electrical resistance measurements, and transmission electron microscopic (TEM) measurements. Analysis of the core energy losses is done by means of the loss separation technique. The silicon steel used in this paper is non-grain oriented (NGO) steel grade M270-35A. Three differently cut sets of M270-35A are investigated, which differ in the direction they are cut with respect to the rolling direction. The effect of sample deformation was measured—both before and after mechanical load release—on the magnetization curve and total core energy losses. It is known that the magnetic properties dramatically degrade with increasing sample deformation under mechanical load. In this paper, it was found that when the mechanical load is released, the magnetic properties degrade even further. Loss separation analysis has shown that the hysteresis loss is the main contributor to the additional core losses due to sample deformation. Releasing the mechanical load increased the hysteresis loss up to 270% at 10.4% pre-release strain. At this level of strain, the relative magnetic permeability decreased up to 45% after mechanical load release. Manufacturing processes that introduce plastic deformation are detrimental to the local magnetic material properties. Full article