Search Results (66)

In the present study, fatigue performance of 6061-T6 and 6082-T6 commercially available extruded aluminum alloys in dry air and 3.5 wt% NaCl-saturated environment was investigated and compared. It was found that the aggressive chloride environment accelerated fatigue failure by up to an order of magnitude compared to laboratory air. Furthermore, alloy 6061-T6 shows more predictable fatigue life, having less scatter in its time to failure in a corrosive environment. The presence of localized pitting corrosion, particularly in Fe-rich intermetallic phases, provides initiation sites for fatigue cracks, leading to premature failure in both alloys. The corrosion fatigue cracks dominantly propagate through the grain interiors rather than along grain boundaries, indicating a tendency to transgranular crack propagation mechanisms. The effect of different loading frequencies (10 Hz and 0.2 Hz) on the corrosion fatigue life of 6061-T6 alloy showed a slightly enhanced fatigue life at the higher frequency. It was also found that alloy 6061-T6 was susceptible to pitting corrosion in NaCl-saturated environments with concentrations ranging between 0.5 wt% and 3.5 wt% without exhibiting significant changes in fatigue life. Full article

Exciton generation and separation play an important role in the photoelectric properties and the luminescence performance of materials. In order to tailor the defects and grain boundaries and improve the exciton separation and light harvesting of the graphitic carbon nitride (g-C₃N₄) nanosheets, a C₃N₄/bismuth sulfide (Bi₂S₃) nanocomposite was synthesized. The photoelectric properties of the 405, 532, 650, 780, 808, 980 and 1064 nm light sources were studied using Au electrodes and graphite electrodes with 4B and 5B pencil drawings. The results indicate that the C₃N₄/Bi₂S₃ nanocomposite exhibited photocurrent switching behavior in the broadband light spectrum range. It is noted that even with zero bias applied, a good photoelectric signal was still measured. The resulting nanocomposite exhibited good photophysical stability. Physical mechanisms are discussed herein. It is suggested that the interfacial interaction of C₃N₄ and Bi₂S₃ in the nanocomposite creates a strong built-in electric field, which accelerates the separation of excitons. Therefore, as a dynamic process of photoexcitation, fluorescence, the photoelectric effect, and scattering are three main competing processes; the separation of excitons and the extraction of free photogenerated charge can be used as a reference for the fluorescent materials or other photoelectric materials studies as photophysical properties. This study also serves as an important reference for the design, defect and grain boundary modulation or interdisciplinary application of functional nanocomposites, especially for the bandgap modulation and suppression of photogenerated carrier recombination. Full article

This study investigated the thermophysical properties of TWIP steel with respect to grain size. The coefficient of thermal expansion (β) of TWIP steel was approximately 22.4 × 10⁻⁶ °C⁻¹, and this value was hardly affected by the grain size. Therefore the density of TWIP steel was also unaffected by grain size within the tested range. The β in TWIP steel was higher than that of plain carbon steels (13–15 × 10⁻⁶ °C⁻¹) such as interstitial free (IF) steel and low-carbon steel, and stainless steels (18–21 × 10⁻⁶ °C⁻¹) such as X10NiCrMoTiB1515 steel and 18Cr-9Ni-2.95Cu-0.58Nb-0.1C steel. The specific heat capacity (c_p) increased with temperature because the major factor affecting c_p is the lattice vibrations. As the temperature increases, atomic vibrations become more active, allowing the material to store more thermal energy. Meanwhile, c_p slightly increased with increasing grain size since grain boundaries can suppress lattice vibrations and reduce the material’s ability to store thermal energy. The thermal conductivity (k) in TWIP steel gradually increased with temperature, consistent with the behavior observed in other high-alloy metals. k slightly increased with grain size, especially at lower temperatures, due to the increased grain boundary scattering of free electrons and phonons. This trend aligns with the Kapitza resistance model. While TWIP steel with refined grains exhibited higher yield and tensile strengths, this came with a decrease in total elongation and k. Thus, optimizing grain size to enhance both mechanical and thermal properties presents a challenge. The k in TWIP steel was substantially lower compared with that of plain carbon steels such as AISI 4340 steel, especially at low temperatures, due to its higher alloy content. At room temperature, the k of TWIP steels and plain carbon steels were approximately 13 W/m°C and 45 W/m°C, respectively. However, in higher temperature ranges where face centered cubic structures are predominant, the difference in k of the two steels became less pronounced. At 800 °C, for example, TWIP and plain carbon steels exhibited k values of approximately 24 W/m°C and 29 W/m°C, respectively. Full article

Fracture toughness is an important index related to the service safety of marine risers, and weld is an essential component of the steel catenary risers. In this paper, microscopic structure characterization methods such as scanning electron microscopy (SEM) and electron back scatter diffraction (EBSD), as well as mechanical experiments like crack tip opening displacement (CTOD) and nanoindentation, were employed to conduct a detailed study on the influence of the microstructure characteristics of multi-wire submerged arc welded seams of steel catenary riser pipes on CTOD fracture toughness. The influence mechanisms of each microstructure characteristic on fracture toughness were clarified. The results show that the main structure in the weld of the steel catenary riser is acicular ferrite (AF), but there is also often side lath plate ferrite (FSP) and grain boundary ferrite (GBF). With the increase in the proportion of FSP and GBF in the weld microstructure, the CTOD fracture toughness of the weld decreases gradually. The weld AF is a braided cross arrangement structure, and most of the grain boundary orientation difference is higher than 45°. The effective grain size refinement of AF can effectively prevent crack propagation and significantly improve fracture toughness. GBF is distributed along proto-austenitic grain boundaries PAGB, and the large hardness difference between the GBF and the AF matrix weakens the grain boundary. Cracks can easy be initiated at the interface position of the two phases and can propagate along the GBF grain boundary, resulting in the deterioration of toughness. Although the hardness of FSP is between that of GBF and AF, it destroys the continuity of the overall weld microstructure and is also unfavorable to toughness. Full article

The optimal conditions for synthesizing a pure chalcopyrite CuFeS₂ phase were thoroughly investigated through the combination of mechanical alloying (MA) and hot pressing (HP) processes. The MA process was performed at a rotational speed of 350 rpm for durations ranging from 6 to 24 h under an Ar atmosphere, ensuring proper mixing and alloying of the starting materials. Afterward, MA-synthesized chalcopyrite powder was subjected to HP at temperatures between 723 K and 823 K under a pressure of 70 MPa for 2 h in a vacuum. This approach aimed to achieve phase consolidation and densification. A thermal analysis via differential scanning calorimetry (DSC) revealed distinct endothermic peaks at the range of 740–749 K and 1169–1170 K, corresponding to the synthesis of the chalcopyrite phase and its melting point, respectively. An X-ray diffraction (XRD) analysis confirmed the successful synthesis of the tetragonal chalcopyrite phase across all samples. However, a minor secondary phase, identified as Cu_1.1Fe_1.1S₂ (talnakhite), was observed in the sample hot-pressed at the highest temperature of 823 K. This secondary phase could result from slight compositional deviations or local phase transformations at elevated temperatures. The thermoelectric properties of the CuFeS₂ samples were evaluated as a function of the HP temperatures. As the HP temperature increased, the electrical conductivity exhibited a corresponding rise, likely due to enhanced densification and reduced grain boundary resistance. However, this increase in electrical conductivity was accompanied by a decrease in both the Seebeck coefficient and thermal conductivity. The reduction in the Seebeck coefficient could be attributed to the higher carrier concentration resulting from improved electrical conductivity, while the decrease in thermal conductivity was likely due to reduced phonon scattering facilitated by the grain boundaries. Among the samples, the one that was hot-pressed at 773 K displayed the most favorable thermoelectric performance. It achieved the highest power factor of 0.81 mWm⁻¹K⁻¹ at 523 K, indicating a good balance between the Seebeck coefficient and electrical conductivity. Additionally, this sample achieved a maximum figure-of-merit (ZT) of 0.32 at 723 K, a notable value for chalcopyrite-based thermoelectric materials, indicating its potential for mid-range temperature applications. Full article

Modern integrated circuits (ICs) take advantage of three-dimensional (3D) nanostructures in devices and interconnects to achieve high-speed and ultra-low-power performance. The choice of electrical insulation materials with excellent dielectric strength, electrical resistivity, strong mechanical strength, and high thermal conductivity becomes critical. Diamond possesses these properties and is recently recognized as a promising dielectric material for the fabrication of advanced ICs, which are sensitive to detrimental high-temperature processes. Therefore, a high-rate low-temperature deposition technique for large-grain, high-quality diamond films of the thickness of a few tens to a few hundred nanometers is desirable. The diamond growth rate by microwave plasma chemical vapor deposition (MPCVD) decreases rapidly with lowering substrate temperature. In addition, the thermal conductivity of non-diamond carbon is much lower than that of diamond. Furthermore, a small-grain diamond film suffers from poor thermal conductivity due to frequent phonon scattering at grain boundaries. This paper reports a novel MPCVD process aiming at high growth rate, large grain size, and high sp³/sp² ratio for diamond films deposited on silicon. Graphite paste containing nanoscale graphite and oxy-hydrocarbon binder and solvent vaporizes and mixes with gas feeds of hydrogen, methane, and carbon dioxide to form plasma. Rapid diamond growth of diamond seeds at 450 °C by the plasma results in large-grained diamond films on silicon at a high deposition rate of 200 nm/h. Full article

For the purpose of investigating the microstructure deformation of 28Mn-10Al-C steel at high speeds under different strain rates, the dynamic properties of 28Mn-10Al-C steel under varying strain rates and the feasibility of the tensile specimens with a variable cross-section were evaluated using a combination of tensile test, optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscope (SEM), and electron back scatter diffraction (EBSD). The test results demonstrate that the high-tension tensile process of 28Mn-10Al-C steel involves a competitive process of work hardening, deformation speed reinforcement, and adiabatic temperature elevation. The elasticity limit, tensile strength, and elongation of 28Mn-10Al-C steel increase with the rate of deformation. Specifically, at a deformation rate of 10³ s⁻¹, the yield strength, tensile strength, and elongation of the test steel increase to 817 MPa, 1047 MPa, and 60.6%, respectively, indicating significant improvements in all properties. Through analyzing its mechanical properties, dislocation density, and angle grain boundary density, this article discusses the deformation behavior of 28Mn-10Al-C steel during dynamic deformation. It is found that the dominant hardening mechanism and softening mechanism in the deformation process change with the increase in strain rate. Full article

Hydrogenated amorphous SiC (a-SiC:H) films with various Si/C ratios were prepared using the plasma-enhanced chemical vapor deposition (PECVD) technique. These films were then subjected to thermal annealing at different temperatures to induce crystallization. The electronic properties of the annealed SiC films were investigated through temperature-dependent Hall mobility measurements. It was found that the room-temperature Hall mobilities in the SiC films increased with both the annealing temperature and the Si/C ratio. This increase was attributed to the improved crystallization in the SiC films. Importantly, SiC films with different Si/C ratios annealed at different temperatures exhibited varying temperature dependence behaviors in their Hall mobilities. To understand this behavior, a detailed investigation of the transport processes in SiC films was carried out, with a particular emphasis on the grain boundary scattering mechanisms. Full article

Samples of beryllium ceramics, with the addition of micro- and nanoparticles TiO_2, have been obtained by the method of thermoplastic slip casting. The microstructure of batch ceramics, consisting of micropowders and ceramics with TiO₂ nanoparticles sintered at an elevated temperature, has been investigated. It was found that the introduction of TiO₂ nanoparticles leads to changes in the mechanisms of mass transfer and microstructure formation, and the mobility of TiO₂ at interfacial grain boundaries increases, which leads to the formation of elements of a zonal shell structure. The reduction of intergranular boundaries leads to an increase in density, hardness, and mechanical strength of ceramics. The whole complex of properties of the synthesized material, with the addition of TiO₂ nanoparticles in the amount of 1.0–1.5 wt.%, leads to an increase in the ability to absorb electromagnetic radiation in the frequency range of electric current 8.2–12.4 GHz. The analysis and updating of knowledge on synthesis, and the investigation of properties of beryllium ceramics modified by nanoparticles, seems to be significant. The obtained results can be used in the creation of absorbers of scattered microwave radiation based on (BeO + TiO₂) ceramics. Full article

As a future energy source, hydrogen is used in many industrial applications, such as chemicals, semiconductors, transportation, etc. Hydrogen gas, which has many unusual properties compared to other gases, has the risk of being flammable and explosive when it is present in the atmosphere at concentrations of 4% and higher. We need hydrogen sensors both to determine the risks in advance and because we do not want hydrogen gas, which is a source of energy, to be lost due to leakage. Hydrogen sensors are used in hydrogen production plants to determine hydrogen purity, for leakage and safety in all areas where hydrogen gas is used, and also in the medical field, as hydrogen gas is a marker in disease diagnosis. In the context of classifying hydrogen sensors according to their physicochemical sensing mechanisms, resistive metallic hydrogen sensors stand out as a prevalent choice, with Pd, Pt, and their alloy counterparts being commonly employed as designated sensing materials. In this study, nanostructured platinum (Pt) and Pt alloy-based resistive hydrogen sensors are reviewed and discussed in detail. The sensing mechanism of Pt-based resistive hydrogen sensors has been explained by the scattering of charge carriers at the surface, coupled with its defects and grain boundaries, and by the formation of hydride (PtH_x) phenomena, depending on the increase or decrease in resistance in the hydrogen environment. Full article

In this manuscript, the effects of Mo content on the microstructure and impact toughness of X80 thick-walled low-temperature pipeline steel were studied. Two test steels with different Mo content (0.25% and 0.40%) were prepared by the thermo-mechanical control process. The impact properties were measured at −45 °C, and the microstructure evolution was observed via an optical microscope (OM), a scanning electron microscope (SEM), electron back-scattered diffraction (EBSD), and a transmission electron microscope (TEM). Each steel showed the formation of a mixed microstructure consisting of polygonal ferrite (PF), granular bainite (GB), and lath bainite (LB). Increasing Mo content resulted in the rise of LB at the expense of PF and GB. At the same time, the morphology of martensite/austenite (M/A) constituents changed from blocky to slender. The dislocation density in the ferrite matrix around the M/A constituents enhanced with an increase in Mo content. This also led to an increase in the microstrains around the M/A constituents. Also, the number fraction of the high angle grain boundary (HAGB) (MTA > 15°) decreased with the addition of more Mo content. Furthermore, with an increase in Mo content from 0.25% to 0.40%, the low-temperature impact toughness decreased from 206 to 57 J. Both an increase in the slender M/A constituents and a decrease in the HAGB number fraction deteriorated the low-temperature impact toughness of the X80 thick-walled low-temperature pipeline steel. Full article

Grain boundary engineering (GBE) enhances the properties of metals by incorporating specific grain boundaries, such as twin boundaries (TB). However, applying conventional GBE to parts produced through additive manufacturing (AM) poses challenges, since it necessitates thermomechanical processing, which is not desirable for near-net-shape parts. This study explores an alternative GBE approach for post-processing bulk additively manufactured aluminium samples (KoBo extrusion), which allows thermo-mechanical treatment in a single operation. The present work was conducted to examine the microstructure evolution and grain boundary character in an additively manufactured AlSi10Mg alloy. Microstructural evolution and grain boundary character were investigated using Electron Back Scattered Diffraction (EBSD) and Transmission Electron Microscopy (TEM). The results show that along with grain refinement, the fraction of Coincidence Site Lattice boundaries was also increased in KoBo post-processed samples. The low-Σ twin boundaries were found to be the most common Coincidence Site Lattice boundaries. On the basis of EBSD analysis, it has been proven that the formation of CSL boundaries is directly related to a dynamic recrystallisation process. The findings show prospects for the possibility of engineering the special grain boundary networks in AM Al–Si alloys, via the KoBo extrusion method. Our results provide the groundwork for devising GBE strategies to produce novel high-performance aluminium alloys. Full article

The basic principle of ultrasound is to relate the time of flight of a received echo to the location of a reflector, assuming a known and constant velocity of sound. This assumption breaks down in austenitic welds, in which a microstructure with large oriented austenitic grains induces local velocity differences resulting in deviations of the ultrasonic beam. The inspection problem is further complicated by scattering at grain boundaries, which introduces structural noise and attenuation. Embedding material information into imaging algorithms usually improves image quality and aids interpretation. Imaging algorithms can take the weld structure into account if it is known. The usual way to obtain such information is by metallurgical analysis of slices of a representative mock-up fabricated using the same materials and welding procedures as in the actual component. A non-destructive alternative to predict the weld structure is based on the record of the welding procedure, using either phenomenological models or the finite element method. The latter requires detailed modelling of the welding process to capture the weld pool and the microstructure formation. Several parameters are at play, and uncertainties intrinsically affect the process owing to the limited information available. This paper reports a case study aiming to determine the most critical parameters and levels of complexity of the weld formation models from the perspective of ultrasonic imaging. By combining state-of-the-art welding simulation with time-domain finite element prediction of ultrasound in complex welds, we assess the impact of the modelling choices on the offset and spatial spreading of defect signatures. The novelty of this work is in linking welding simulation with ultrasonic imaging and quantifying the effect of the common assumptions in solidification modelling from the non-destructive examination perspective. Both aspects have not been explored in the literature to date since solidification modelling has not been used to support ultrasonic inspection extensively. The results suggest that capturing electrode tilt, welding power, and weld path correctly is less significant. Bead shape was identified as having the greatest influence on delay laws used to compute ultrasonic images. Most importantly, we show that neglecting mechanical deformation in FE, allowing for simpler thermal simulation supplemented with a phenomenological grain growth loop, does not reduce the quality of the images considerably. Our results offer a pragmatic balance between the complexity of the model and the quality of ultrasonic images and suggest a perspective on how weld formation modelling may serve inspections and guide pragmatic implementation. Full article

The thrust to find new technology and materials has been greatly increasing due to environmental and technological challenges in the progressive world. Among new standard materials and advanced nano-materials that possess a huge potential and superior thermal, mechanical, optical, and magnetic properties, which have made them excellent and suitable components for mechanical engineering applications. The current review paper deals with recent enhancements and advances in the properties of nano-structured glasses and composites in terms of thermal and mechanical properties. A fabrication method of nano-structured glass has briefly been discussed and the phase change material (PCM) method outlined. The comprehensive review of thermal and optical properties confirms that nano-fabricated glasses show both direct and indirect running of band gaps depending on selective nano-structuring samples. The electrical and magnetic properties also show enhancement in electrical conductivity on nano-structured glasses compared to their standard counterparts. The realistic changes in thermal and mechanical properties of nano-structured glasses and composites are commonly attributed to many micro- and nano-structural distribution features like grain size, shape, pores, other flaws and defects, surface condition, impurity level, stress, duration of temperature effect on the selective samples. Literature reports that nano-structuring materials lead to enhanced phonon boundary scattering which reduces thermal conductivity and energy consumption. Full article

A Cu-2.35Ni-0.69Si alloy with low La content was designed in order to study the role of La addition on microstructure evolution and comprehensive properties. The results indicate that the La element demonstrates a superior ability to combine with Ni and Si elements, via the formation of La-rich primary phases. Owing to existing La-rich primary phases, restricted grain growth was observed, due to the pinning effect during solid solution treatment. It was found that the activation energy of the Ni₂Si phase precipitation decreased with the addition of La. Interestingly, the aggregation and distribution of the Ni₂Si phase, around the La-rich phase, was observed during the aging process, owing to the attraction of Ni and Si atoms by the La-rich phase during the solid solution. Moreover, the mechanical and conductivity properties of aged alloy sheets suggest that the addition of the La element showed a slight reducing effect on the hardness and electrical conductivity. The decrease in hardness was due to the weakened dispersion and strengthening effect of the Ni₂Si phase, while the decrease in electrical conductivity was due to the enhanced scattering of electrons by grain boundaries, caused by grain refinement. More notably, excellent thermal stabilities, including better softening resistance ability and microstructural stability, were detected for the low-La-alloyed Cu-Ni-Si sheet, owing to the delayed recrystallization and restricted grain growth caused by the La-rich phases. Full article