Search Results (32)

The deep and ultra-deep oil and gas resources often have the characteristics of high temperature and high pressure, with complex pressure systems and narrow safety density windows, so risks such as gas invasion and overflow are easy to occur during the drilling. In response to the problems of low management efficiency and large gas kick by traditional gas invasion treatment methods, this paper respectively established and compared three intelligent control models for bottom hole pressure (BHP) based on a PID controller, a fuzzy PID controller, and a fuzzy neural network PID controller based on the non-isothermal gas–liquid–solid three-phase transient flow heat transfer model in the annulus. The results show that compared with the PID controller and the fuzzy PID controller, the fuzzy neural network PID controller can adjust the control parameters adaptively and optimize the control rules in real-time; the efficiency of the fuzzy neural network PID controller to deal with a gas kick is improved by 45%, and the gas kick volume in the process of gas kick is reduced by 63.12%. The principal scientific novelty of this study lies in the integration of a fuzzy neural network PID controller with a non-isothermal three-phase flow model, enabling adaptive and robust bottom hole pressure regulation under complex gas invasion conditions, which is of great significance for reducing drilling risks and ensuring safe and efficient drilling. Full article

During the drainage process of coalbed methane (CBM) horizontal wells, wellbore fluctuations exert a significant influence on gas–liquid–solid three-phase flow behavior and coal particle migration. This study investigates the effects of wellbore inclination, gas–liquid flow rates, and coal particle sizes on migration characteristics through laboratory-scale experiments, based on an initial analysis of coal particle physical properties. A critical velocity model accounting for wellbore fluctuations is developed and refined. The migration states of coal particles under various operational conditions are examined, and the corresponding critical velocities and movement patterns are analyzed. The results show that coal particle migration is predominantly governed by the liquid phase, while the presence of particles has limited impact on the overall gas–liquid flow regime. Under different wellbore inclinations, the critical velocity increases with particle size; however, the influence of inclination is more pronounced than that of particle size. Coal particle entrainment follows three distinct stages: hopping, rolling, and suspension. The velocity during the rolling stage is identified as the critical velocity. At steeper inclination angles, particles are more easily entrained by the flow, and the associated critical velocity is higher. Based on the fitted experimental data, the model is revised to improve its predictive capability for coal particle transport in CBM wells. Finally, the model is validated using field data from a CBM well in the Ordos Basin. The results confirm the model’s ability to predict coal particle accumulation trends within the wellbore. This study provides new insights into coal particle migration mechanisms under fluctuating wellbore conditions, offering both experimental and theoretical support for understanding gas–liquid–solid flow behavior. It also presents technical guidance for optimizing drainage performance, controlling particle deposition, and formulating wellbore cleaning strategies. Full article

There are few studies on erosion problems in gas storage environments. High-speed gas-carrying sand in gas storage wells can cause pipeline erosion and subsequent failure. To this end, a numerical model of gas/liquid/solid three-phase erosion under high temperature and high-pressure conditions in gas storage was established. The model combines the laws of conservation of mass, momentum, and energy, as well as the force model of solid particles. Using the established mathematical model of erosion, numerical simulations were performed to study the erosion process of the column under different parameters during gas injection and extraction to find the main factors affecting column erosion. Subsequently, a prediction model was established based on the determined main factors to estimate the maximum erosion rate of the column. The results show that during the extraction process, the maximum erosion rate is exponentially related to the extraction rate, and the erosion intensifies when it is greater than 1 million m³/d. It is linearly related to the particle mass flow rate and the well inclination, and it tends to decrease when the particle size is greater than 3 mm. The erosion law during gas injection is similar to that during extraction, but the erosion during gas injection is more severe. The comprehensive influence of various parameters on the maximum erosion rate was studied by orthogonal experiments, and an erosion prediction model was established by nonlinear regression using the least squares method. Full article

Polymetallic nodules and REE-rich mud under the seabed of 5500–5700 m water depth around Minamitorishima island are promising and attractive for exploration and development. Following our previous research, numerical analysis was used to investigate the unsteady flow characteristics and the lifting performance of a commercial production system using an air-lift pump for hybrid lifting, lifting both polymetallic nodules and REE-rich mud. Gas–liquid–solid three-phase flow and gas–liquid two-phase flow in the system were analyzed using the one-dimensional drift–flux model. First, the reliability of the schemes and program was verified by comparing the numerical results with the experimental ones. Next, numerical simulations were conducted, in which the model’s dimensions were related to a commercial production system operated in the deep sea around Minamitorishima island, and the conditions fit the expected production rate. The results revealed the unsteady flow characteristics under the operations, such as start-up, shut-down, feed of polymetallic nodules and REE-rich mud, and those associated with disturbances, such as feed rate fluctuations. We demonstrate that the program and the schemes can simulate the unsteady flow characteristics and the lifting performance of a commercial production system with an air-lift pump well, and they can derive useful information and know-how in advance for the safe and continuous operation of the system. Full article

The objective is to address the issue of gas-carrying particles generated by erosion wear problems in the transportation process of gas storage reservoir pipelines. In accordance with the principles of the multiphase flow theory, the particle discrete phase model, high temperature, high pressure, water volume fraction, and other pertinent factors, this paper presents a three-phase gas–liquid–solid erosion mathematical model of a three-way gas storage reservoir. The effects of temperature, pressure, water content volume fraction, gas extraction, particle mass flow rate, and particle size on the tee’s erosion location and erosion rate were investigated based on this model. The findings indicate that, as the pressure and temperature decline, the maximum erosion rate of the tee exhibits a decreasing trend. Gas storage reservoir water production is relatively low, and its maximum erosion rate of the tee exerts a negligible influence. Conversely, the maximum erosion rate of the tee is significantly influenced by the gas extraction rate, exhibiting an exponential relationship with the maximum erosion rate and the rate of gas extraction. It was observed that, when the volume of gas extracted exceeded 70 × 10⁴ m³/d, the maximum erosion rate of the tee exceeded the critical erosion rate of 0.076 mm/a. The maximum erosion rate of the tee caused by the sand mass flow rate remained relatively constant. However, the maximum erosion rate of the tee exhibited a linear correlation with the salt mass flow rate and the maximum erosion rate. The maximum erosion rate of the tee is greater than the critical erosion rate of 0.076 mm/a when the gas extraction volume is greater than 37.3 × 10⁴ m³/d and the salt mass flow rate is greater than approximately 25 kg/d. As the sand and salt particle sizes increase, the maximum erosion rate of the tee initially rises, then declines, and finally stabilizes. The findings of this study offer valuable insights into the mechanisms governing tee erosion under elevated temperatures and pressures within storage reservoirs. Full article

Gas reservoirs play an increasingly important role in oil and gas consumption and safety in China. To study the problem of erosion and wear caused by gas-carrying particles in the process of gas extraction from gas storage reservoirs, a mathematical model of gas–liquid–solid three-phase erosion of gas storage reservoir columns was established through theories of multiphase flow and particle motion. Based on this model, the effects of the water volume fraction, gas extraction rate, particle mass flow rate, particle size, and bending angle on the erosion location and rate of the pipe columns were investigated. The findings indicate that when the water content volume fraction is low, the water production volume minimally affects the maximum erosion rate of pipe columns. Conversely, the gas extraction rate exerted the most significant influence on the column erosion, showing a power function relationship between the two. When gas extraction volume exceeds 60 × 10⁴ m³/d, the maximum erosion rate surpasses the critical erosion rate of 0.076 mm/a. This coincided with the increased sand mass flow rate, although the maximum erosion rate of the pipe columns remained relatively steady. The salt mass flow rate demonstrated a linear relationship with the erosion rate, with the maximum erosion rate exceeding the critical erosion rate of 0.076 mm/a. The maximum erosion rate of the pipe columns increased, stabilized with larger sand and salt particle sizes, and exhibited an increasing trend with the bending angle. For gas extraction volumes exceeding 46.4 × 10⁴ m³/d and salt mass flow rates exceeding 22 kg/d, the maximum erosion rate of pipe columns exceeds the critical erosion rate of 0.076 mm/a. The conclusions of this study are of some importance for the clarification of the influencing law of pipe column erosion under high temperature and high pressure in gas storage reservoirs and for the formulation of measures for the prevention and control of pipe column erosion in gas storage reservoirs. Full article

Double suction pumps are widely used in the Yellow River in the China water intake pump stations, which face serious sediment wear. A prediction model for gap erosion in gas-liquid solid three-phase flow was constructed. A gas core factor has been added to the gap erosion model to achieve accurate prediction of particle impact velocity and impact angle caused by cavitation air core deformation. The influence mechanism of cavitation flow and sand-laden suction vortex on the sediment erosion. Usually, double suction pumps are one type. This study aims to explore the effects of the symmetrical and asymmetrical installation of double suction pump impellers on the wear and energy dissipation of pumps under sediment conditions in three-stage centrifugal pumps. The research results indicate that under symmetrical installation, the wear of the impeller caused by sediment impact is significantly intensified with a maximum velocity of 27 m/s. In contrast, asymmetric installation significantly improves sediment wear, with a maximum velocity of 24.3 m/s. By optimizing the staggered angle on both sides of the impeller, it was found that when the staggered angle was set to 10.85°, the performance of the pump under sediment conditions reached its optimal level, with a minimal erosion rate of 0.000008 kg·m⁻²·s⁻¹. These results provide an important basis for the design and optimization of three-stage centrifugal pumps in sediment transport and have significant theoretical significance and engineering application value. Full article

As oil and gas exploration extends into ultra-deep land and sea environments, developing accurate and efficient hydraulic computation models is essential for improving safe and effective drilling techniques. This paper presents a non-isothermal transient hydraulic computational model developed in MATLAB, which integrates the wellbore temperature and flow fields to simulate temperature, pressure, and phase distributions during gas-liquid-solid three-phase flow in deep wells with large annular ratios. Through example calculations, we examine the effects of the annular ratio and convective heat transfer coefficient on wellbore flow. Results indicate that increasing the annular ratio decreases bottom-hole temperature and pressure; specifically, increasing the annular ratio from 1.5 to 3.5 results in approximately a 10% reduction in pressure and a temperature drop of over 50 K. Additionally, when considering convective heat transfer in the drilling fluid, wellbore temperature increases gradually with depth, peaking at about 1/8 of the total well depth. These findings provide theoretical guidance for designing drilling programs and selecting well control strategies for ultra-deep wells. Full article

Cavitation is a phase-change phenomenon from the liquid to the gas phase due to an increased flow velocity. As it causes severe erosion and noise, it is harmful to hydraulic machinery such as pumps, valves, and screw propellers. However, it can be utilized for water treatment, in chemical reactors, and as a mechanical surface treatment, as radicals and impacts at the point of cavitation bubble collapse can be utilized. Mechanical surface treatment using cavitation impacts is called “cavitation peening”. Cavitation peening causes less pollution because it uses water to treat the mechanical surface. In addition, cavitation peening improves on traditional methods in terms of fatigue strength and the working life of parts in the automobile, aerospace, and medical fields. As cavitation bubbles are utilized in cavitation peening, the study of cavitation bubbles has significant value in improving this new technique. To achieve this, many numerical analyses combined with field experiments have been carried out to measure the stress caused by bubble collapse and rebound, especially when collapse occurs near a solid boundary. Understanding the mechanics of bubble collapse can help to avoid unnecessary surface damage, enabling more accurate surface preparation, and improving the stability of cavitation peening. The present study introduces three cavitation bubble types: single, cloud, and vortex cavitation bubbles. In addition, the critical parameters, governing equations, and high-speed camera images of these three cavitation bubble types are introduced to support a broader understanding of the collapse mechanism and characteristics of cavitation bubbles. Then, the results of the numerical and experimental analyses of non-spherical cavitation bubbles are summarized. Full article

In order to explore the influence of laser power on the evolution of molten pool and convective heat transfer of laser cladding Incoloy 926 on stainless steel surface, a three-dimensional thermal fluid multi-field coupled laser cladding numerical model was established in this paper. The variation of latent heat during solid-liquid phase transformation was treated by apparent heat capacity method. The change in the gas–liquid interface was tracked using the mesh growth method in real time. The instantaneous evolution of temperature field and velocity flow field of laser cladding Incoloy 926 on a stainless steel surface under different laser power was discussed. The solidification characteristic parameters of the cladding layer were calculated based on the temperature-time variation curves at different nodes. The mechanism of the impact of laser power on the microstructure of the cladding layer was revealed. The experiment of laser cladding Incoloy 926 on 316L surface was carried out under different laser power. Combined with the numerical simulation results, the effects of laser power on the geometrical morphology, microstructure and element distribution of the cladding layer were compared and analyzed. The results show that with the increase in laser power, the peak temperature and flow velocity of the molten pool surface both increase significantly. The thermal influence of the molten pool center on the edge is enhanced. The temperature gradient, solidification rate, and cooling rate increased gradually. The microstructure parameters (G/R) are relatively small when the laser power is 1000 W. In the experimental range, the dilution rate and wetting angle of the cladding layer both increase with the increase in laser power. When the laser power is 1000 W, the alloying elements of the cladding layer are more evenly distributed and the microstructure is finer. The experimental results are in good agreement with the simulation results. Full article

High-temperature geothermal wells frequently employ foam drilling fluids and Polycrystalline Diamond Compact (PDC) drill bits. Understanding the bottom-hole flow field of PDC drill bits in foam drilling is essential for accurately analyzing their hydraulic structure design. Based on computational fluid dynamics (CFD) and multiphase flow theory, this paper establishes a numerical simulation technique for gas-liquid-solid multiphase flow in foam drilling with PDC drill bits, combined with a qualitative and quantitative hydraulic structure evaluation method. This method is applied to simulate the bottom-hole flow field of a six-blade PDC drill bit. The results show that the flow velocity of the air phase in foam drilling fluid is generally higher than that of the water phase. Some blades’ cutting teeth exhibit poor cleaning and cooling effects, with individual cutting teeth showing signs of erosion damage and cuttings cross-flow between channels. To address these issues, optimizing the nozzle spray angle and channel design is necessary to improve hydraulic energy distribution, enhance drilling efficiency, and extend drill bit life. This study provides new ideas and methods for developing geothermal drilling technology in the numerical simulation of a gas-liquid-solid three-phase flow field. Additionally, the combined qualitative and quantitative evaluation method offers new insights and approaches for research and practice in drilling engineering. Full article

The prediction of the wave load on a hovercraft is essential for the design of the hull structure and safety. However, theoretical methods for the prediction of wave loads are still not mature enough due to the unique and complex nature of the air cushion structure, and numerical modeling and simulation are challenging due to the complexity of the gas-solid-liquid three-phase coupling, so the study of wave loads on hovercrafts still relies on experimentation. In this study, we aim to analyze the wave load response characteristics of a four-chamber hovercraft by conducting a wave load model test under medium/low sea states. The load components and amplitude-frequency response characteristics were thoroughly analyzed based on the acquired data of the cushion pressure, acceleration, and bending moment. The main characteristics of the wave-induced response of the hovercraft were described in detail, and an analytical relationship between the cushion pressure and hull acceleration was derived. The reliability of the experimental results was confirmed through a comparison with the derived results. The relationship between the cushion pressure and cushion volume was investigated in terms of the observed geometric volume of the air chamber, and the relationship between the cushion pressure and flow rate was analyzed to validate the derivation of the theory of wave loads on hovercrafts. Full article

REE-rich mud under the seabed at a 5500–5700 m water depth around Minamitorishima island and polymetallic nodules buried in the deep seabed are very promising and attractive to explore and develop. REEs are critical to develop due to the recent paradigm shift to renewable energies based on green technologies. Numerical analysis using a one-dimensional drift–flux model for gas–liquid–solid three-phase flow and gas–liquid two-phase flow was conducted to examine the characteristics of an air-lift pumping system for mining these mineral resources. Empirical equations of REE-rich mud and the physical properties of polymetallic nodules around Minamitorishima island were utilized in the analysis. As a result, the characteristics, i.e., the performance of the system, were clarified in three cases: REE-rich mud, polymetallic nodules, and both. The time transient, i.e., the unsteady characteristics of the system, was also shown, such as the start-up and feeding slurry with REE-rich mud and polymetallic nodules. The findings from the unsteady characteristics will be useful in considering the operation of a real project or a commercial system in the future. Full article

Shale gas gathering pipelines often contain liquid water and solid sand in the early stage of production, which leads to the failure of pipeline components easily under the action of gas–liquid–solid three phases. A computational fluid dynamics (CFD) model based on the fluid volume method (VOF) and discrete element method (DEM) was established to study the flow law of gas–liquid–solid three-phase flow in the elbow of shale gas gathering pipeline and the erosion law of the inner surface of the elbow was studied by coupling the Oka erosion prediction model. By comparing the experimental results of erosion damage of the elbow, it is found that the model established can well predict the erosion characteristics and erosion amount under the action of three phases. Combined with the field pipeline parameters and operating conditions, the paper further simulates the elbow erosion behavior under relevant working conditions. The results show that the particles rotate clockwise from the outer wall of the pipe through the bottom of the pipe when passing through the elbow under the action of gas and water phases. When the gas velocity increases, the particles at the elbow mainly gather at the bottom of the elbow and the wall of the outer arch. When the water content increases gradually, the particles gathered on the outer arch wall of the elbow move along the outer arch wall of the elbow and face the inner arch surface gradually, and the erosion area is mainly concentrated on the outer arch wall of the elbow and the outlet horizontal pipe. Under the condition of the liquid phase, the movement characteristics of the water phase and particles in the elbow of the gas gathering pipeline and the erosion characteristics of the pipeline surface are obviously different from those under the condition of the gas–solid two-phase. The model and simulation results established in this paper provide a reference for the erosion damage protection of shale gas gathering pipeline elbow. Full article

The sediment erosion of Pelton turbine components is a major challenge in the operation and development of high-head water resources, especially in mountainous areas with high sediment yield. In this paper, a study using numerical simulation was conducted with different sediment particle sizes in the fine sand range. And the erosion mechanism of the Pelton turbine injector was analyzed. The Eulerian Lagrange method was adopted to simulate the gas–liquid–solid flow. The Mansouri’s model was applied to estimate the injector erosion. The predicted erosion results were in accord with field erosion photographs. In particular, the asymmetrical erosion distribution on the needle surface was physically reproduced. With the sediment particle size increasing from 0.05 mm, the needle erosion rate decreased, while the nozzle casing erosion rate increased dramatically. In order to clarify this tendency, the characteristics of the three-phase flow were analyzed. Interestingly, the results show that with the rise in particle size, the separation of particles and water streamlines became more serious in the contraction section of the nozzle mouth. Consequently, it caused the enhancement of erosion of the nozzle surfaces and weakened the erosion of the needle surfaces. Significant engineering insights may be provided for weakening Pelton injector erosion with needle guides in the current study. Full article