Search Results (74)

Plow loosening machines are essential agricultural machinery in the agricultural production process. Improving the surface strengthening process and extending the working life of the plow teeth of the plow loosening machine are of great significance. In this paper, the preparation of Stellite6/Cu composite coating on the surface of 316L steel substrate intended for strengthening the plow teeth of a plow loosening machine using laser cladding technology was studied. The influence of different laser process parameters on the microstructure and properties of Stellite6/Cu composite coating was investigated. The composite coating powder was composed of Stellite6 powder with a different weight percent of copper. Microstructural analysis, phase composition, elemental distribution, microhardness, wear resistance, and corrosion resistance of the composite coatings on the plow teeth were analyzed using scanning electron microscopy (SEM), X-ray diffraction (XRD), microhardness testing, energy dispersive spectroscopy (EDS), friction and wear testing, and electrochemical workstation measurements. The results showed that (1) When the laser power was 1000 W, the average hardness of the prepared Stellite6/Cu composite layer achieved the highest hardness, approximately 1.36 times higher than the average hardness of the substrate, and the composite coating prepared exhibited the best wear resistance; (2) When the scanning speed was 800 mm/min, the composite coating exhibited the lowest average friction coefficient and the optimal corrosion resistance in a 3.5% wt.% NaCl solution with a self-corrosion current density of −7.55 µA/cm²; (3) When the copper content was 1 wt.%, the composite coating achieved the highest average hardness with 515.2 HV, the lowest average friction coefficient with 0.424, and the best corrosion resistance with a current density of −8.878 µA/cm². Full article

Laser powder bed fusion (LPBF) of SiCp/AlSi10Mg is promising in many industrial fields. In this paper, the characteristics of a 15 wt.% 1200 mesh SiCp/AlSi10Mg metal matrix composite fabricated by LPBF were investigated systematically, i.e., from a single track to a block. It was found that when the laser energy input was high enough, the single track was continuous and not distorted; when the laser energy input was low, the single track was unstable and wrinkled. The densification of the LPBFed composite sample was influenced significantly by the surface morphologies and geometric dimensions of the single tracks. As high as 98.9% relative density was achieved when the optimized processing parameters were used. Because of the good wettability and the interfacial reaction during the process, the interface of SiC and the matrix showed good bonding. Near the interface of SiC and the matrix, needle-shaped phase Al₄SiC₄ could be found both in the single track and block, and the faceted particle Si was formed in the block because of the interfacial reaction. The microhardness of the LPBFed SiCp/AlSi10Mg composites was much higher than that of the LPBFed unreinforced AlSi10Mg. A coefficient of friction of 0.178 and wear rate of 2.02 × 10⁻⁴ mm³/(N⋅m) were achieved for the LPBFed composites. The main wear mechanism was delamination wear, accompanied by abrasive wear. The maximum yield strength and ultimate compressive strength were 566.6 MPa and 764.1 MPa, respectively. The fracture mode of the LPBFed composites is mainly brittle fracture. This study provides a theoretical and technical basis for LPBFed SiCp/AlSi10Mg 3D parts. Full article

Triboelectric nanogenerators (TENGs) are pivotal for powering small electronic devices by converting mechanical energy into electrical energy. However, the wear resistance of TENG friction layers remains a critical barrier to their long-term performance. This study introduces a hybrid material combining fluorinated ethylene vinyl ether (FEVE) and three-dimensional hierarchical porous graphene (3D HPG) to address these challenges. FEVE was selected for its low friction coefficient and excellent wear resistance, while 3D HPG enhances charge generation and transfer efficiency. The incorporation of 3D HPG into FEVE significantly improves both triboelectric output and durability, achieving a charge density of 140 μC/m², surpassing conventional copper-based TENGs (50–120 μC/m²). The hybrid material demonstrates minimal performance degradation over 10⁵ sliding cycles, highlighting its potential for durable, low-cost, and high-efficiency TENGs in wearable and portable electronics. Full article

In the present study, composites Cu–Ti₃SiC₂ were obtained via extrusion-based additive manufacturing technology. The composite was characterized in terms of its structure, mechanical properties, and tribological properties. The use of a low-energy additive manufacturing technique allows for the avoidance of the decomposition of the MAX phase while obtaining bulk samples. The optimal composition of 50 vol.% of Ti₃SiC₂ and 50 vol.% of Cu was selected based on the flow rate of feedstock melt and the density of the samples. The resulting composite exhibited a dense copper matrix with Ti₃SiC₂ and TiC inclusions, achieving 97% density and 62% IACS electrical conductivity. Tribological tests under varying loads, speeds, and temperatures demonstrated that increasing the load and speed increased the coefficient of friction and the wear rate, while higher temperatures reduced friction due to surface oxidation. Full article

This study investigated the enhancement of the mechanical and tribological properties of MWCNT-reinforced bio-based epoxy composites through systematic experiments and analysis. Composites incorporating MWCNTs at varying weight percentages were evaluated for hardness, wear rate, interfacial shear strength, and friction coefficient under diverse load, sliding speed, and distance conditions. An optimal MWCNT content of 0.3–0.4% resulted in a maximum hardness of 4 GPa and a minimum wear rate of 0.0058 mm³/N·m, demonstrating a substantial improvement over the non-reinforced system. FTIR and XRD analyses confirmed robust interfacial bonding between the MWCNTs and epoxy matrix, while molecular dynamics simulations revealed cohesive energy density and stress distribution profiles. The Taguchi optimization identified the MWCNT weight percentage as the most influential parameter, contributing over 85% to wear rate reduction. Contour plots and correlograms further illustrate the parameter interdependencies, emphasizing the role of MWCNT dispersion in enhancing the composite properties. These findings establish that MWCNT-reinforced bio-based epoxy composites are promising candidates for high-performance and sustainable tribological applications. Full article

TiC-based cermet clads were applied onto high-Cr-containing, cold work D2 tool steel substrates through laser-directed energy deposition (L-DED). A novel suspension-based preplacement method was used to apply the feedstock prior to laser cladding. The preplaced material was then subjected to laser processing using various laser powers (200 to 350 W) and scanning speeds (58 to 116 mm/min.), resulting in the fabrication of high-density clads on the substrates. Hardness profiles were generated by cross-sectional micro-indentation of the clad layers. Micro-Vickers hardness (HV) values of the cermet clads were measured from load–displacement curves under a range of applied normal forces, which are in the range of 265.7 to 890.3 HV. As a preliminary assessment of the wear response, a variety of single-pass scratch testing approaches were undertaken. A qualitative evaluation of ‘interface’ mechanics between the ‘clad’ and substrate material was also performed by cross-sectional scratching of the clads; as a chemical clad is developed, this effectively is assessing the transitions through the clad microstructure. Failure modes and damage mechanism were examined at different processing parameters by means of acoustic emission (AE) and coefficient of friction (COF) measurements, together with assessment of the post-test microstructures. The scratch hardness (H_Sp) of the cermet clads varied within the range of 4.88 to 7.58 GPa, as a function of applied normal force (ranged within 10–40 N), which was considerably higher than the D2 substrate (H_Sp = 3 GPa). Full article

This paper studies the coatings deposited on a 65G steel substrate by electric arc metallization using a 30KhGSA wire. The properties of the coatings obtained at 30 V, 40 V and 45 V are discussed, including their microstructure, porosity, microhardness, coefficient of friction and corrosion resistance. The experiments showed that the coatings possess a layered structure formed by sequential deposition of metal microdroplets. It was found that the increase in voltage favors the decrease in porosity, increase in layer density, increase in microhardness and improvement in wear resistance and corrosion resistance. At maximum voltage (45 V), there are optimum performance characteristics, such as minimal porosity (1.36%), high microhardness (305 HV) and improved corrosion resistance. The main defects of the coatings, including pores and oxide inclusions, which are formed during the sputtering process and depend on the kinetic energy of the microdroplets, were identified. These defects affect the mechanical and protective properties of the coatings. Full article

Recently, researchers have been committed to boosting the environmental friendliness and functional performance of multifunctional additives. In this study, an eco-friendly methylbenzotriazole-amide derivative (MeBz-2-C18) was designed and synthesized, with ethylamine serving as the linkage between methylbenzotriazole and the oleoyl chain. The structure of MeBz-2-C18 was characterized by nuclear magnetic resonance (NMR), high-resolution mass spectrometry (HR-MS), Fourier-transform infrared spectroscopy (FT-IR), and thermogravimetric analysis (TGA). Subsequently, the storage stability and tribological behavior of MeBz-2-C18 and the commercial benzotriazole oleamide salt (T406) were comparatively evaluated. The covalently-bonded MeBz-2-C18 exhibits superior thermal stability, along with boosted storage stability and tribological performance in the synthetic base oil. Specifically, 0.5 wt.% addition of MeBz-2-C18 and T406 can reduce the average wear scar diameter (ave. WSD) by 21.6% and 13.9%, respectively. To further explore the micro-mechanism, the electrostatic potential (ESP) and worn surfaces were analyzed with scanning electron microscope-energy dispersive spectrometer (SEM–EDS), X-ray photoelectron spectroscopy (XPS), and density functional theory (DFT) calculations. The results show that MeBz-2-C18 possesses stronger adsorption on the metal surface, and its amide bond preferentially breaks during friction. This reduces the interfacial shear force and promotes the film formation of iron oxides, thus resulting in superior tribological performance. Full article

CoCrFeMoNiSi_x (x = 0.25, 0.50, 0.75) HEACs were successfully prepared on Q235 steel substrates by the plasma cladding method. The phase structure, microstructure, element distribution, and wear and corrosion resistance of these coatings were investigated by XRD, OM, SEM, EDS, a friction and wear tester, and an electrochemical workstation. The results show that the CoCrFeMoNiSi_x (x = 0.25, 0.50, 0.75) coatings are composed of a major FCC phase and minor BCC phase. With an increase in Si content, the lattice constant and cell volume of both phases and the BCC phase content in these alloys gradually increase, while the enthalpy of mixing, Gibbs free energy, atomic radius difference, VEC, and phase density decrease. All the three alloys exhibit typical dendritic structures. With an increase in Si content, the enrichment of Mo and Si in the interdendrite region is significantly reduced. The friction coefficients of CoCrFeMoNiSi_x (x = 0.25, 0.50, 0.75) HEACs show a trend of first increasing, then decreasing, and gradually stabilizing with an increase in time, and are 0.604, 0.526, and 0.534, respectively. The wear resistance of the three alloys is mainly related to the changes in crystallinity and high-strength BCC phase content caused by different Si contents. The polarization curves of CoCrFeMoNiSi_x (x = 0.25, 0.50, 0.75) high-entropy alloy coatings show an obvious passivation zone, and the corrosion resistance is significantly better than that of Q235 steel substrate. The CoCrFeMoNiSi_0.75 coating has the highest self-corrosion potential, smallest self-corrosion current, largest capacitive reactance arc radius, and best corrosion resistance in a 3.5% NaCl solution. Full article

Metal-matrix nanocomposites (MMNCs) with high performance have broad application prospects. Selective laser melting (SLM) was employed to fabricate Al₂O₃-reinforced Inconel 718 nanocomposites. The influence of laser energy density (E) on the microstructure and properties of the materials was thereafter investigated. The results show that the microstructure and mechanical properties of the composite can be significantly improved by optimizing E. When E increased from 219 J/mm³ to 288 J/mm³, the size of the Al₂O₃ reinforcement reduced, and the average grain diameter of the matrix was found to decrease from 1.09 μm to 0.22 μm. Additionally, the relative density improved from 89.82% to 97.04%. When the laser energy density is 288 J/mm³, the sample exhibits favorable hardness and wear resistance. The average microhardness of samples with 288 J/mm³ reaches 379.32 HV_0.5 Compared with 219 J/mm³ sample, the increase is 15.01%. The average friction coefficient and wear rate decreased to 0.24 and 3.75 × 10⁻⁴ mm³/N·m, respectively. Notably, compared with the samples with E of 219 J/mm³, these values reduced significantly by 60.65% and 60.15%, respectively. The study results can provide technical support for the production of MMNCs with high performance by SLM in industry. Full article

Composite coatings reinforced with varying mass fractions of SiC particles were successfully fabricated on 316 stainless steel substrates via laser cladding. The phase compositions, elemental distribution, microstructural characteristics, hardness, wear resistance and corrosion resistance of the composite coatings were analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), Vickers hardness testing, friction-wear testing and electrochemical methods. The coatings have no obvious pores, cracks or other defects. The phase compositions of the Hastelloy C276 coating includes γ-(Ni, Fe), Ni₂C, M₆C, M₂(C, N) and M₂₃C₆. SiC addition resulted in the formation of high-hardness phases, such as Cr₃Si and S₅C₃, with their peak intensity increasing with SiC content. The dendrites extend from the bonding zone towards the top of the coatings, and the crystal direction diffuses from the bottom to each area. Compared with the dendritic crystals formed at the bottom, the microstructure at the top is mostly equiaxed crystals and cellular crystals with smaller volume. When SiC powder particles are present around the crystals, the microstructure of the cladding layer grows acicular crystals containing Si and C. These acicular crystals tend to extend away from the residual SiC powder particles, and the grain size in this region is smaller and more densely distributed. This indicates that both melted and unmelted SiC powder particles can contribute to refining the grain structure of the cladding layer. The optimal SiC addition was determined to be 9 wt%, yielding an average microhardness of 670.1 HV_0.5, which is 3.05 times that of the substrate and 1.19 times that of the 0 wt% SiC coating. The wear resistance was significantly enhanced, reflected by a friction coefficient of 0.17 (43.59% of the substrate, 68% of 0 wt%) and a wear rate of 14.32 × 10⁻⁶ mm³N⁻¹·m⁻¹ (27.35% of the substrate, 40.74% of 0 wt%). The self-corrosion potential measured at 315 mV, with a self-corrosion current density of 6.884 × 10⁻⁶ A/cm², and the electrochemical charge-transfer resistance was approximately 25 times that of the substrate and 1.26 times that of the 0 wt%. In this work, SiC-reinforced Hastelloy-SiC composite coating was studied, which provides a new solution to improve the hardness, wear resistance and corrosion resistance of 316L stainless steel. Full article

Different proportions of rare earth oxides, specifically cerium oxide and yttrium oxide, were incorporated into phenolic resin-based friction materials to mitigate the thermal degradation of resin-based friction materials. The effects of these additives on the mechanical properties and tribological performance of resin-based friction materials were thoroughly investigated, and the microstructure and phase composition were characterized via field-emission scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). The addition of rare earth oxides favorably improved the density, hardness, compression strength, and shear strength of the composites, with rare earth yttrium oxide dominating the hardness of the composites and cerium oxide dominating the compression strength of the composites, but changes in the ratio of the two had a small effect on their density, shear strength, and impact strength. Among them, the highest density, hardness, compressive strength, and shear strength of the modified sample could reach 2.310 g/cm³, 118 HRL, 187.5 MPa, and 43.5 MPa, respectively, and their properties were improved by 7.7%, 14.6%, 19%, and 51%, respectively, compared with the unmodified sample Y0. The incorporation of rare earth oxides was not conducive to the improvement of the fade friction coefficient and recovery friction coefficient of the composites, but was beneficial to the stabilization of the recovery friction coefficient of the composites and the reduction in their average wear rate, with the yttrium oxide-dominated matched samples focusing on high-temperature stability, and cerium oxide-dominated matched samples focusing on the antioxidant reduction property. The homogeneous dispersion and synergistic enhancement effect of the rare earth oxides in the matrix materials enhanced the structural integrity and densification of the matrix materials and improved the interfacial strength and surface wear resistance of the composites. The worn surface of the unmodified sample Y0 was mainly abrasive and thermal fatigue wear, the worn surface of the yttrium oxide-dominated matched samples Y1 and Y2 was mainly abrasive wear, and the worn surface of the cerium oxide-dominated matched samples Y3 and Y4 was mainly adhesive and thermal fatigue wear. Full article

In this study, a series of CoCrFeMnNiSix (x = 0, 0.3, 0.6, 0.9) high-entropy alloys (HEAs) were prepared by suspension melting of cold crucible, annealed at 1000 °C, and then quenched at 900 °C. The changes in the microstructure of the HEAs after the addition of Si were analyzed using X-ray diffraction (XRD), metallographic microscope, scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS), and electron backscatter diffraction (EBSD). The hardness, room-temperature friction, and wear behavior, room-temperature compressive properties, and corrosion resistance of the annealed CoCrFeMnNiSix HEAs were also studied. The results show that when the Si content is 0 and 0.3, the annealed CoCrFeMnNiSix HEA exhibits a single face-centered cubic (FCC) structure. As the silicon content increases, a face-centered orthorhombic (FCO) phase appears. At a Si content of 0.9, a hexagonal close-packed (HCP) phase is observed. After heat treatment, the hardness of the CoCrFeMnNiSix HEAs increases continuously with the addition of Si. The HEA with a Si content of 0.9 achieves the highest hardness of 974.8 ± 30.2 HV. The HEA with a Si content of 0.6 reaches the highest compressive strength and yield strength, which are 1990.3 MPa and 1327.5 MPa. When the Si content is 0.9, the HEA shows the smoothest surface after wear, with the best wear resistance, achieving a value of 0.21 mm⁻¹. In the CoCrFeMnNiSix HEAs after 900 °C heat treatment, the HEA with a Si content of 0.6 exhibits the lowest self-corrosion current density of 0.23 µA/cm² and the highest pitting potential of 157.65 mV, indicating the best corrosion resistance. Full article

To address the wear issues faced by the leg components of offshore platforms in harsh marine conditions, a Ni60-WC composite coating was fabricated on the surface of E690 high-strength steel using laser cladding. The microstructure, elemental distribution, microhardness, and tribological properties of the composite coating were characterized and tested using XRD (X-ray diffraction), SEM (scanning electron microscopy), EDS (energy-dispersive spectrometry), a microhardness tester, and a multifunctional tribometer. The study focused on the microstructure and tribological properties of the Ni60-WC composite coating. The results show that the composite coating primarily consists of γ-(Fe, Ni), WC, W2C, M23C6, and M6C phases, with cellular and dendritic structures at the top. WC and W2C, along with M23C6 and M6C, are precipitated from the W and C elements. The average hardness of the composite coating reached 569.5 HV, representing a 103% increase over the substrate hardness. The prepared composite coating exhibited a 32.6% increase in corrosion potential compared to the substrate. Additionally, the corrosion current density was reduced by 62.0%, indicating a significant enhancement in the corrosion resistance of the composite coating. The friction coefficient of the composite coating was reduced by 17.4% compared to the substrate, and wear volume was reduced by 79%, significantly enhancing the tribological performance of the coating due to reduced abrasive wear and fatigue wear. Full article

In order to improve the wear resistance of copper and enhance the surface properties of copper parts, this article uses BN nanoparticles as a reinforcing phase and the laser remelting method to prepare a Cu/BN remelted layer on the copper surface. The surface morphology, crystal structure, microhardness, and wear resistance of the samples were tested and characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), a microhardness tester, and a friction and wear tester. The effects of laser frequency, pulse width, and energy density on the surface morphology and wear resistance of the samples were analyzed and studied, and the effects of the laser parameters on the properties of the Cu/BN remelted layer were discussed. The research results indicate that laser frequency, pulse width, and energy density have a direct impact on the surface morphology and properties of the Cu/BN remelted layer, but the impact mechanism by the above parameters on the remelted layer is different. The effects of laser frequency on the remelted layer are caused by changes in the overlap mode of the remelting points, while laser pulse width and energy density are achieved through changes in remelting intensity. When the laser frequency is 10 Hz, the pulse width is 10 ms, and the energy density is 165.8 J/mm², the Cu/BN remelted layer has better surface properties. Full article