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15 pages, 7411 KiB  
Article
High-Temperature Tensile Performance of Fused Filament Fabricated Discontinuous Carbon Fiber-Reinforced Polyamide
by Theodor Florian Zach, Mircea Cristian Dudescu and Paul Bere
Polymers 2025, 17(13), 1732; https://doi.org/10.3390/polym17131732 - 21 Jun 2025
Viewed by 466
Abstract
Fused filament fabrication of thermoplastic composites has grown exponentially owing to its efficiency, thereby meeting numerous engineering demands. However, these materials have limitations owing to their structural vulnerability to elevated temperatures. To address this drawback, this study aims to investigate the tensile behavior [...] Read more.
Fused filament fabrication of thermoplastic composites has grown exponentially owing to its efficiency, thereby meeting numerous engineering demands. However, these materials have limitations owing to their structural vulnerability to elevated temperatures. To address this drawback, this study aims to investigate the tensile behavior of 3D-printed composites in a broad thermal domain from ambient temperature to the crystallization point. For this purpose, a commercial high-temperature-resilient polyamide carbon fiber was selected. To assess the optimal bead configuration and application range, the methodology includes tensile testing of five infill orientations across the four principal thermal domains of the polymers. The results highlight different bead arrangements under constant thermal conditions and demonstrate how temperature effects the tensile performance at similar raster angles, as further correlated with fracture mechanism analysis via scanning electron microscopy. The key findings indicate that raster orientation has a minor influence compared to temperature change. In accordance with the literature, a significantly decreased strength and an abrupt increase in plasticity is observed above the glass transition temperature. Nevertheless, the material retains one-third of its ambient tensile strength at 150 °C, demonstrating its potential for high-temperature applications. Full article
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17 pages, 3426 KiB  
Review
Decoding Bacterial Motility: From Swimming States to Patterns and Chemotactic Strategies
by Xiang-Yu Zhuang and Chien-Jung Lo
Biomolecules 2025, 15(2), 170; https://doi.org/10.3390/biom15020170 - 23 Jan 2025
Viewed by 1836
Abstract
The bacterial flagellum serves as a crucial propulsion apparatus for motility and chemotaxis. Bacteria employ complex swimming patterns to perform essential biological tasks. These patterns involve transitions between distinct swimming states, driven by flagellar motor rotation, filament polymorphism, and variations in flagellar arrangement [...] Read more.
The bacterial flagellum serves as a crucial propulsion apparatus for motility and chemotaxis. Bacteria employ complex swimming patterns to perform essential biological tasks. These patterns involve transitions between distinct swimming states, driven by flagellar motor rotation, filament polymorphism, and variations in flagellar arrangement and configuration. Over the past two decades, advancements in fluorescence staining technology applied to bacterial flagella have led to the discovery of diverse bacterial movement states and intricate swimming patterns. This review provides a comprehensive overview of nano-filament observation methodologies, swimming states, swimming patterns, and the physical mechanisms underlying chemotaxis. These novel insights and ongoing research have the potential to inspire the design of innovative active devices tailored for operation in low-Reynolds-number environments. Full article
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29 pages, 13081 KiB  
Article
Generation of Bio-Based, Shape- and Temperature-Stable Three-Dimensional Nonwoven Structures Using Different Polyhydroxyalkanoates
by Tim Hiller, Frederik Gutbrod, Louisa Bonten, Marc Philip Vocht, Mehdi Azimian, Julia Resch, Christian Bonten and Malte Winnacker
Polymers 2025, 17(1), 51; https://doi.org/10.3390/polym17010051 - 28 Dec 2024
Viewed by 1525
Abstract
Recent research has shown the potential of polyhydroxyalkanoates (PHAs), particularly poly(3–hydroxybutyrate) (P3HB), to form nonwoven structures with fine fiber diameter distributions ranging from 2.5 µm to 20 µm during the meltblow process. The shortcomings of existing fabrics of this type include high brittleness, [...] Read more.
Recent research has shown the potential of polyhydroxyalkanoates (PHAs), particularly poly(3–hydroxybutyrate) (P3HB), to form nonwoven structures with fine fiber diameter distributions ranging from 2.5 µm to 20 µm during the meltblow process. The shortcomings of existing fabrics of this type include high brittleness, low elongation at break (max. 3%), and a lack of flexibility. Furthermore, the high melt adhesion and the special crystallization kinetics of PHAs have commonly been regarded as constraints in filament and nonwoven processing so far. However, these two properties have now been used to elaborate a three-dimensional fiber arrangement on a matrix, resulting in the creation of dimensionally and temperature-stable “nonwoven-parts”. Moreover, this study investigated the PHA copolymer poly(3–hydroxybutyrate–co–3–hydroxyhexanoate) (PHBH), revealing a similar processability to P3HB and PHBV in the meltblow process. A significant increase in the (peak load) elongation in the machine direction was observed, reaching values between 5% and 10%, while the tensile strength retained unaltered. The addition of the bio-based plasticizer acetyltributylcitrate (ATBC) to PHBH resulted on an increase in elongation up to 15%. The three-dimensional fabric structure of PHBH exhibited complete resilience to compression, a property that differentiates it from both P3HB and PHBV. However, the addition of the plasticizer to P3HB did not lead to any improvements. This interesting array of properties results in moderate air permeability and hydrophobicity, leading to impermeability to water. Full article
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15 pages, 28046 KiB  
Article
Experimental Investigation into the Influence of Filament Layer Arrangement on the Tensile Strength of FFF-Manufactured Components
by Matthias Böhm and Christoph Buss
J. Manuf. Mater. Process. 2024, 8(6), 295; https://doi.org/10.3390/jmmp8060295 - 18 Dec 2024
Viewed by 1078
Abstract
One major disadvantage of fused filament fabricated components (FFF) is its well-known anisotropy, which results from the layer-wise adding of material, and that it is not always possible to avoid loading in the layer build-up direction. In particular, components that are exposed to [...] Read more.
One major disadvantage of fused filament fabricated components (FFF) is its well-known anisotropy, which results from the layer-wise adding of material, and that it is not always possible to avoid loading in the layer build-up direction. In particular, components that are exposed to multi-axial load conditions must manage with reduced tensile strength in the build-up direction. This work is therefore concerned with improving the tensile strength transverse to the layering by changing the layer structure without directly changing the material itself. Therefore, the print-defining G-Code was modified to change the arrangement between the layers. The effectiveness of this method was investigated by means of tensile tests using thermoplastic samples made of Acrylonitrile Styrene Acrylate (ASA), Poly Cyclohexylenedimethylene Terephthalate Glycol (PCTG), Poly Ethylene Terephthalate Glycol (PETG) and Poly Lactic Acid (PLA) for layer thicknesses of 0.16 mm and 0.28 mm. The results show that the G-Code modification generally resulted in an increase in tensile strength. For PETG, an improvement of 25% was achieved. Full article
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20 pages, 1183 KiB  
Article
Initialization Algorithms of a Rigid–Flexible Coupling Fluid–Structure Interaction System by Considering Length-and-Area Constraints
by Le Fang, Ziyu Zhou, Xingrong Huang and Zhe Li
Water 2024, 16(22), 3265; https://doi.org/10.3390/w16223265 - 13 Nov 2024
Viewed by 1026
Abstract
Rigid–flexible coupling fluid–structure interaction systems are expected to be future solutions for reducing energy lost in water. The dynamics of these systems is usually investigated via numerical simulations. However, in existing numerical works there is no accurate algorithm for the initialization of the [...] Read more.
Rigid–flexible coupling fluid–structure interaction systems are expected to be future solutions for reducing energy lost in water. The dynamics of these systems is usually investigated via numerical simulations. However, in existing numerical works there is no accurate algorithm for the initialization of the flexible filament, which ensures both the length and area constraints, leading to inaccurate results or even severe numerical instabilities. We propose two alternative initialization algorithms, respectively, the “Trapezoidal arrangement” and the “Quartic curve arrangement”. The performances of both of these two algorithms are investigated in numerical simulations by using the immersed boundary method. The motion responses and force characteristics of the flexible filament are analyzed carefully, verifying the capability of the proposed algorithms. Specifically, “Quartic curve arrangement” is further recommended due to its good property of convergence. Full article
(This article belongs to the Section Hydraulics and Hydrodynamics)
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13 pages, 3290 KiB  
Article
Versatility of the Templated Surface Assembly of Nanoparticles from Water-in-Oil Microemulsions in Equivalent Hybrid Nanostructured Films
by Rebeca Fortes Martín, Sibylle Rüstig, Ilko Bald and Joachim Koetz
Nanomaterials 2024, 14(21), 1726; https://doi.org/10.3390/nano14211726 - 29 Oct 2024
Cited by 1 | Viewed by 1069
Abstract
Water-in-oil microemulsions, as stable colloidal dispersions from quasi-ternary mixtures, have been used in diverse applications, including nanoreactors for confined chemical processes. Their use as soft templates not only includes nanomaterial synthesis but also the interfacial assembly of nanoparticles in hybrid nanostructures. Especially the [...] Read more.
Water-in-oil microemulsions, as stable colloidal dispersions from quasi-ternary mixtures, have been used in diverse applications, including nanoreactors for confined chemical processes. Their use as soft templates not only includes nanomaterial synthesis but also the interfacial assembly of nanoparticles in hybrid nanostructures. Especially the hierarchical arrangement of different types of nanoparticles over a surface in filament networks constitutes an interesting bottom-up strategy for facile and tunable film coating. Herein, we demonstrate the versatility of this surface assembly from microemulsion dispersions. Transmission and Scanning Electron Microscopy, in addition to UV–Vis Transmittance Spectroscopy, proved the assembly tunability after solvent evaporation under different conditions: the nanostructured films can be formed over different surfaces, using different compositions of liquid phases, as well as with the incorporation of different nanoparticle materials while keeping equivalent surface functionalization. This offers the possibility of adapting different components and conditions for coating tuning on a larger scale with simple procedures. Full article
(This article belongs to the Special Issue Trends and Prospects in Nanoscale Thin Films and Coatings)
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9 pages, 472 KiB  
Article
Isavuconazole and Amphotericin B Synergic Antifungal Activity: In Vitro Evaluation on Pulmonary Aspergillosis Molds Isolates
by Maddalena Calvo, Flavio Lauricella, Anna Maurizia Mellini, Guido Scalia and Laura Trovato
Antibiotics 2024, 13(11), 1005; https://doi.org/10.3390/antibiotics13111005 - 25 Oct 2024
Cited by 1 | Viewed by 1713
Abstract
Background/Objectives. Pulmonary aspergillosis is a severe respiratory infection caused by Aspergillus spp., whose resistance profiles and invasive attitude complicate therapeutical strategies. Several aspergillosis cases emerged as superinfections during the SARS-CoV-2 pandemic when isavuconazole and amphotericin B became essential antifungal alternatives. The main purpose [...] Read more.
Background/Objectives. Pulmonary aspergillosis is a severe respiratory infection caused by Aspergillus spp., whose resistance profiles and invasive attitude complicate therapeutical strategies. Several aspergillosis cases emerged as superinfections during the SARS-CoV-2 pandemic when isavuconazole and amphotericin B became essential antifungal alternatives. The main purpose of the present study was to investigate a possible synergic activity between these molecules against Aspergillus spp. isolated from respiratory samples. Methods. The gradient test method detected isavuconazole and amphotericin B MIC values, prompting an arrangement of their combination into an R.P.M.I. agar medium. According to Liofilchem s.r.l. instructions, the FIC index was used to establish synergy, additivity, indifference, or antagonism. Results. Among 36 Aspergillus spp. isolates, only A. fumigatus strains showed both synergy and additivity episodes. A. niger reported the highest antagonism percentage, while A. terreus revealed several indifference episodes. Conclusions. Isavuconazole and amphotericin B remain fundamental therapeutical alternatives, including a possible synergic effect against A. fumigatus. On the basis of this species-related difference, further studies will be essential to investigate different antifungal drug combinations against filamentous fungi isolates. Full article
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17 pages, 5532 KiB  
Article
Two Forms of Thick Filament in the Flight Muscle of Drosophila melanogaster
by Hosna Rastegarpouyani, Alimohammad Hojjatian and Kenneth A. Taylor
Int. J. Mol. Sci. 2024, 25(20), 11313; https://doi.org/10.3390/ijms252011313 - 21 Oct 2024
Cited by 2 | Viewed by 1357
Abstract
Invertebrate striated muscle myosin filaments are highly variable in structure. The best characterized myosin filaments are those found in insect indirect flight muscle (IFM) in which the flight-powering muscles are not attached directly to the wings. Four insect orders, Hemiptera, Diptera, Hymenoptera, and [...] Read more.
Invertebrate striated muscle myosin filaments are highly variable in structure. The best characterized myosin filaments are those found in insect indirect flight muscle (IFM) in which the flight-powering muscles are not attached directly to the wings. Four insect orders, Hemiptera, Diptera, Hymenoptera, and Coleoptera, have evolved IFM. IFM thick filaments from the first three orders have highly similar myosin arrangements but differ significantly among their non-myosin proteins. The cryo-electron microscopy of isolated IFM myosin filaments from the Dipteran Drosophila melanogaster described here revealed the coexistence of two distinct filament types, one presenting a tubular backbone like in previous work and the other a solid backbone. Inside an annulus of myosin tails, tubular filaments show no noticeable densities; solid filaments show four paired paramyosin densities. Both myosin heads of the tubular filaments are disordered; solid filaments have one completely and one partially immobilized head. Tubular filaments have the protein stretchin-klp on their surface; solid filaments do not. Two proteins, flightin and myofilin, are identifiable in all the IFM filaments previously determined. In Drosophila, flightin assumes two conformations, being compact in solid filaments and extended in tubular filaments. Nearly identical solid filaments occur in the large water bug Lethocerus indicus, which flies infrequently. The Drosophila tubular filaments occur in younger flies, and the solid filaments appear in older flies, which fly less frequently if at all, suggesting that the solid filament form is correlated with infrequent muscle use. We suggest that the solid form is designed to conserve ATP when the muscle is not in active use. Full article
(This article belongs to the Special Issue Muscle Proteins, Functions and Interactions)
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20 pages, 10749 KiB  
Article
A Simulation Study on the Effect of Filament Spacing on the Temperature Field Uniformity of an HFCVD System
by Cen Hao, Fuming Deng, Quanbin Du, Zhiyu Min, Qing Lei, Lei Wang and Liang Zhang
Coatings 2024, 14(10), 1266; https://doi.org/10.3390/coatings14101266 - 2 Oct 2024
Viewed by 1004
Abstract
Hot-filament chemical vapor deposition (HFCVD) has become the most widely used ways of preparing diamond film-coated tools due to the simple equipment used, its convenient operation, and its low cost. In the production process of an actual factory, a large number of coated [...] Read more.
Hot-filament chemical vapor deposition (HFCVD) has become the most widely used ways of preparing diamond film-coated tools due to the simple equipment used, its convenient operation, and its low cost. In the production process of an actual factory, a large number of coated tools need to be prepared in batches. Factors such as the hot-filament arrangement often affect the uniformity of coating on tools, making the performance of the tools prepared in the same batch unstable. This article uses ANSYS R15.0 software software in the context of computational fluid dynamics (CFD) to calculate the temperature field in the HFCVD system, and study the effect of filament spacing on the uniformity of the temperature field of the surface of the substrate. It was found that when the distance between filaments was 14 mm, 10 mm, 10 mm, 8 mm, 8 mm, the temperature field on the surface of the substrate was the most uniform. The experiments are consistent with the results of the simulation, indicating that simulation research has practical significance. Full article
(This article belongs to the Collection Hard Protective Coatings on Tools and Machine Elements)
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11 pages, 3858 KiB  
Article
Mica Lattice Orientation of Epitaxially Grown Amyloid β25–35 Fibrils
by György G. Ferenczy, Ünige Murvai, Lívia Fülöp and Miklós Kellermayer
Int. J. Mol. Sci. 2024, 25(19), 10460; https://doi.org/10.3390/ijms251910460 - 28 Sep 2024
Viewed by 1146
Abstract
β-amyloid (Aβ) peptides form self-organizing fibrils in Alzheimer’s disease. The biologically active, toxic Aβ25–35 fragment of the full-length Aβ-peptide forms a stable, oriented filament network on the mica surface with an epitaxial mechanism at the timescale of seconds. While many of the structural [...] Read more.
β-amyloid (Aβ) peptides form self-organizing fibrils in Alzheimer’s disease. The biologically active, toxic Aβ25–35 fragment of the full-length Aβ-peptide forms a stable, oriented filament network on the mica surface with an epitaxial mechanism at the timescale of seconds. While many of the structural and dynamic features of the oriented Aβ25–35 fibrils have been investigated before, the β-strand arrangement of the fibrils and their exact orientation with respect to the mica lattice remained unknown. By using high-resolution atomic force microscopy, here, we show that the Aβ25–35 fibrils are oriented along the long diagonal of the oxygen hexagon of mica. To test the structure and stability of the oriented fibrils further, we carried out molecular dynamics simulations on model β-sheets. The models included the mica surface and a single fibril motif built from β-strands. We show that a sheet with parallel β-strands binds to the mica surface with its positively charged groups, but the C-terminals of the strands orient upward. In contrast, the model with antiparallel strands preserves its parallel orientation with the surface in the molecular dynamics simulation, suggesting that this model describes the first β-sheet layer of the mica-bound Aβ25–35 fibrils well. These results pave the way toward nanotechnological construction and applications for the designed amyloid peptides. Full article
(This article belongs to the Special Issue The Role of Environment in Amyloid Aggregation: 3rd Edition)
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13 pages, 3170 KiB  
Article
Diversity and Complexity of CTXΦ and Pre-CTXΦ Families in Vibrio cholerae from Seventh Pandemic
by Xiaorui Li, Yu Han, Wenxuan Zhao, Yue Xiao, Siyu Huang, Zhenpeng Li, Fenxia Fan, Weili Liang and Biao Kan
Microorganisms 2024, 12(10), 1935; https://doi.org/10.3390/microorganisms12101935 - 24 Sep 2024
Cited by 2 | Viewed by 1561
Abstract
CTXΦ is a lysogenic filamentous phage that carries the genes encoding cholera toxin (ctxAB), the main virulence factor of Vibrio cholerae. The toxigenic conversion of environmental V. cholerae strains through CTXΦ lysogenic infection is crucial for the emergence of new [...] Read more.
CTXΦ is a lysogenic filamentous phage that carries the genes encoding cholera toxin (ctxAB), the main virulence factor of Vibrio cholerae. The toxigenic conversion of environmental V. cholerae strains through CTXΦ lysogenic infection is crucial for the emergence of new pathogenic clones. A special allelic form of CTXΦ, called pre-CTXΦ, is a precursor of CTXΦ and without ctxAB. Different members of the pre-CTXΦ and CTXΦ families are distinguished by the sequence of the transcriptional repressor-coding gene rstR. Multiple rstR alleles can coexist within a single strain, demonstrating the diverse structure and complex genomic integration patterns of CTXΦ/pre-CTXΦ prophage on the chromosome. Exploration of the diversity and co-integration patterns of CTXΦ/pre-CTXΦ prophages in V. cholerae can help to understand the evolution of this phage family. In this study, 21 V. cholerae strains, which were shown to carry the CTXΦ/pre-CTXΦ prophages as opposed to typical CTXETΦ-RS1 structure, were selected from approximately 1000 strains with diverse genomes. We identified two CTXΦ members and six pre-CTXΦ members with distinct rstR alleles, revealing complex chromosomal DNA integration patterns and arrangements of different prophages in these strains. Promoter activity assays showed that the transcriptional repressor RstR protected against CTXΦ superinfection by preventing the replication and integration of CTXΦ/pre-CTXΦ phages containing the same rstR allele, supporting the co-integration of the diverse CTXΦ/pre-CTXΦ members observed. The numbers and types of prophages and their co-integration arrangements in serogroup O139 strains were more complex than those in serogroup O1 strains. Also, these CTXΦ/pre-CTXΦ members were shown to present the bloom period of the CTXΦ/pre-CTXΦ family during wave 2 of the seventh cholera pandemic. Together, these analyses deepen our comprehension of the genetic variation of CTXΦ and pre-CTXΦ and provide insights into the evolution of the CTXΦ/pre-CTXΦ family in the seventh cholera pandemic. Full article
(This article belongs to the Special Issue Enteric Disease-Associated Pathogens)
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22 pages, 7387 KiB  
Article
The Palaeobiology of Two Crown Group Cnidarians: Haootia quadriformis and Mamsetia manunis gen. et sp. nov. from the Ediacaran of Newfoundland, Canada
by D. McIlroy, G. Pasinetti, D. Pérez-Pinedo, C. McKean, S. C. Dufour, J. J. Matthews, L. R. Menon, R. Nicholls and R. S. Taylor
Life 2024, 14(9), 1096; https://doi.org/10.3390/life14091096 - 30 Aug 2024
Cited by 4 | Viewed by 5668
Abstract
The Ediacaran of eastern Newfoundland preserves the world’s oldest known eumetazoan body fossils, as well as the earliest known record of fossilized muscular tissue. Re-examination of the holotype of the eight-armed Haootia quadriformis in terms of its morphology, the arrangement of its muscle [...] Read more.
The Ediacaran of eastern Newfoundland preserves the world’s oldest known eumetazoan body fossils, as well as the earliest known record of fossilized muscular tissue. Re-examination of the holotype of the eight-armed Haootia quadriformis in terms of its morphology, the arrangement of its muscle filament bundles, and hitherto undescribed aspects of its anatomy support its interpretation as a crown staurozoan. We also document several new fossils preserving muscle tissue with a different muscular architecture to Haootia, but with only four arms. This new material allows us to describe a new crown group staurozoan, Mamsetia manunis gen. et sp. nov. This work confirms the presence of crown group medusozoan cnidarians of the Staurozoa in the Ediacaran of Newfoundland circa 565 Ma. Full article
(This article belongs to the Special Issue Back to Basics in Palaeontology)
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17 pages, 9720 KiB  
Article
Analysis of the Dimensional and Shape Accuracy and Repeatability of Models Produced in the Process of Additive Extrusion of Thermoplastic Polymers Using Fused Filament Fabrication Technology
by Małgorzata Zaborniak, Michał Bremek, Grzegorz Budzik and Janusz Kluczyński
Appl. Sci. 2024, 14(15), 6404; https://doi.org/10.3390/app14156404 - 23 Jul 2024
Cited by 1 | Viewed by 1319
Abstract
To achieve high precision and repeatability of prototyped models, work is carried out to improve existing solutions and thus expand the areas of application of 3D printers. Ways to increase the efficiency of 3D printing are being sought. The subject of the work [...] Read more.
To achieve high precision and repeatability of prototyped models, work is carried out to improve existing solutions and thus expand the areas of application of 3D printers. Ways to increase the efficiency of 3D printing are being sought. The subject of the work concerns the analysis of dimensional and shape accuracy and repeatability of samples produced by a technology based on layered extrusion of thermoplastic polymers using FFF—fused filament fabrication technology. The key parameter for assessing the quality of parts is the property most expected by 3D printer users regarding the accuracy of dimensions of manufactured prototypes. As part of the research, conclusions were drawn regarding the precision of the samples as original patterns. The dimensional accuracy in the x, y, and z axes of the 3D printer was determined in terms of the design of the 3D printer’s actuator system. Three-dimensional maps of deviations of the pattern surface were used in relation to the nominal 3D CAD model to test the accuracy. The analytical results obtained during the research work, together with the graphs of the normal distribution probability function, indicate a high repeatability for each of the axes, and the highest repeatability was for the z-axis. The dimensions in the remaining axes were within the assumed tolerance of 0.1 mm, except for the two extreme dimensions, which were caused by a different method of heat dissipation, proving the influence of the arrangement of samples on the working platform. Full article
(This article belongs to the Section Additive Manufacturing Technologies)
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20 pages, 5989 KiB  
Article
Controlling the Mechanical Response of Stochastic Lattice Structures Utilizing a Design Model Based on Predefined Topologic and Geometric Routines
by Inga Krešić, Jasmin Kaljun and Nebojša Rašović
Appl. Sci. 2024, 14(14), 6048; https://doi.org/10.3390/app14146048 - 11 Jul 2024
Cited by 2 | Viewed by 1530
Abstract
The paper explores enhancing the mechanical behavior of stochastic lattice structures through a semi-controlled design approach. By leveraging the Gibson-Ashby model and predefined geometric routines, the study aims to optimize the mechanical response of lattice structures under compressive stress. Transitioning from stochastic to [...] Read more.
The paper explores enhancing the mechanical behavior of stochastic lattice structures through a semi-controlled design approach. By leveraging the Gibson-Ashby model and predefined geometric routines, the study aims to optimize the mechanical response of lattice structures under compressive stress. Transitioning from stochastic to semi-controlled tessellation using Rhinoceros 7 software enables more predictable deformation behavior. Design parameters such as node formation, strut thickness, and lattice generation patterns are correlated with relative density to regulate stiffness and strength. Experimental validation using Acrylic Styrene Acrylonitrile (ASA) filament demonstrates the effectiveness of the proposed design model. The research emphasizes the importance of understanding internal mechanics by introducing a novel design approach to control geometry and topology arrangement in shaping lattice properties. By introducing a semi-controlled mechanism, the study seeks to improve the reliability and uniformity of mechanical responses in lattice structures. The findings highlighted the benefits of semi-controlled design approaches in achieving tailored mechanical properties. Specimens were compression tested in quasi-static uniaxial loading and showed that structures created with parabolic distribution dimensioned by hp=0.5hv originated the most reliable and most vital mechanical response compared with other design models, including typical Voronoi distribution. The improved mechanical response in between proposed design models constantly progressed by about 15% on average consecutively, starting from the parabolic distribution dimensioned by hp=1.0hv as the weakest ranked, up to the best one, dimensioned by hp=0.5hv, even better than the typical Voronoi distribution. The proposed design model has introduced an entirely novel approach that significantly enhances the product’s volume tessellation using routines that guarantee the validity of geometric and topologic entities. Uniaxial compression tests on lattice blocks highlighted the effect of the proposed approach on the mechanical properties of these structures, having shown particularly crucial repeatability and stability. Overall, the paper contributes to advancing the field of lightweight lattice structures through the novel design methodology and material characterization. Full article
(This article belongs to the Section Mechanical Engineering)
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17 pages, 5910 KiB  
Article
Mechanical Properties of Additively Manufactured Polymeric Materials—PLA and PETG—For Biomechanical Applications
by Rui F. Martins, Ricardo Branco, Miguel Martins, Wojciech Macek, Zbigniew Marciniak, Rui Silva, Daniela Trindade, Carla Moura, Margarida Franco and Cândida Malça
Polymers 2024, 16(13), 1868; https://doi.org/10.3390/polym16131868 - 29 Jun 2024
Cited by 7 | Viewed by 3474
Abstract
The study presented herein concerns the mechanical properties of two common polymers for potential biomedical applications, PLA and PETG, processed through fused filament fabrication (FFF)—Material Extrusion (ME). For the uniaxial tension tests carried out, two printing orientations—XY (Horizontal, H) and YZ (Vertical, V)—were [...] Read more.
The study presented herein concerns the mechanical properties of two common polymers for potential biomedical applications, PLA and PETG, processed through fused filament fabrication (FFF)—Material Extrusion (ME). For the uniaxial tension tests carried out, two printing orientations—XY (Horizontal, H) and YZ (Vertical, V)—were considered according to the general principles for part positioning, coordinates, and orientation typically used in additive manufacturing (AM). In addition, six specimens were tested for each printing orientation and material, providing insights into mechanical properties such as Tensile Strength, Young’s Modulus, and Ultimate Strain, suggesting the materials’ potential for biomedical applications. The experimental results were then compared with correspondent mechanical properties obtained from the literature for other polymers like ASA, PC, PP, ULTEM 9085, Copolyester, and Nylon. Thereafter, fatigue resistance curves (S-N curves) for PLA and PETG, printed along 45°, were determined at room temperature for a load ratio, R, of 0.2. Scanning electron microscope observations revealed fibre arrangements, compression/adhesion between layers, and fracture zones, shedding light on the failure mechanisms involved in the fatigue crack propagation of such materials and giving design reference values for future applications. In addition, fractographic analyses of the fatigue fracture surfaces were carried out, as well as X-ray Computed Tomography (XCT) and Thermogravimetric (TGA)/Differential Scanning Calorimetric (DSC) tests. Full article
(This article belongs to the Special Issue Medical Application of Polymer-Based Composites IV)
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