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Keywords = epoxy mortar modification

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19 pages, 4528 KB  
Article
A Comparative Study on the Compressive Mechanical Properties of Modified Raw Bamboo Squares and Carbonized Bamboo Squares as Coarse Aggregate in Concrete
by Yuqi Zhou, Jiasu Ji, Mingmin Ding, Nuowen Geng, Mo Zong and Yang Wei
Coatings 2026, 16(4), 432; https://doi.org/10.3390/coatings16040432 - 3 Apr 2026
Viewed by 358
Abstract
Bamboo is widely available and renewable. Using bamboo blocks to partially replace coarse aggregates in the production of concrete solid bricks shows promising application prospects in areas such as nonload-bearing wall materials. However, as a natural biomass material, bamboo squares have disadvantages such [...] Read more.
Bamboo is widely available and renewable. Using bamboo blocks to partially replace coarse aggregates in the production of concrete solid bricks shows promising application prospects in areas such as nonload-bearing wall materials. However, as a natural biomass material, bamboo squares have disadvantages such as susceptibility to decay, water absorption, swelling, and drying shrinkage, necessitating modification when used as concrete coarse aggregate. This study subjected raw bamboo squares to high-temperature carbonization. The compressive performance of concrete made with these carbonized bamboo squares was first tested and compared with concrete containing raw bamboo squares. Subsequently, both raw and carbonized bamboo squares were modified using conventional methods: polyvinyl alcohol (PVA) treatment, epoxy mortar (EM) treatment, epoxy resin (EPR) treatment, water glass (WG) treatment, and glutinous rice glue treatment. Modified bamboo block concrete specimens were prepared, and their compressive strengths were tested and compared. The results indicated that the compressive mechanical performance of carbonized bamboo block concrete consistently outperformed that of raw bamboo block concrete across all substitution rates. Specifically, the optimal modification method—using epoxy mortar (EM) encapsulation—significantly enhanced the mechanical properties. At a high volumetric replacement rate of 30%, the EM-modified carbonized bamboo concrete achieved a compressive strength of 27.79 MPa, which is 15.1% higher than that of identically treated raw bamboo concrete and far exceeds the standard MU7.5 grade requirements. These quantitative findings provide a solid experimental and theoretical basis for the high-value application of bamboo squares in sustainable concrete solid bricks. Full article
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22 pages, 8131 KB  
Article
Study on Graphene-Reinforced Epoxy Solvent-Borne High-Temperature-Resistant Adhesives for Bonding C/C Composites Under Extreme Temperatures
by Yue Wang, Yuqing Zhang, Zhanming Hu, Jingjing Li, Zhuo Gao, Mingchao Wang and Haijun Zhang
Materials 2025, 18(17), 4213; https://doi.org/10.3390/ma18174213 - 8 Sep 2025
Cited by 3 | Viewed by 1206
Abstract
Drawing inspiration from the bionic nacre structure, graphene was incorporated into the epoxy solvent-borne adhesive to construct a laminated architecture. At the same time, ferrocene was employed as a catalyst to induce the in situ growth of carbon nanotubes (CNTs) under high-temperature conditions. [...] Read more.
Drawing inspiration from the bionic nacre structure, graphene was incorporated into the epoxy solvent-borne adhesive to construct a laminated architecture. At the same time, ferrocene was employed as a catalyst to induce the in situ growth of carbon nanotubes (CNTs) under high-temperature conditions. This modification endowed the epoxy solvent-borne adhesive with not only high strength in atmospheric environments but also the capability to retain considerable mechanical performance at elevated temperatures. Experimental results demonstrated that when the graphene content in the epoxy solution fell within the range of 3.2–4%, the bonding strength exceeded 3 MPa within the temperature range of 1000–1300 °C. In particular, the adhesive exhibited excellent thermal shock resistance, with no degradation in strength observed after 15 thermal shock cycles at 1300 °C. Such exceptional performance was attributed to the formation of interlaminar CNTs generated after high-temperature treatment. Scanning electron microscopy (SEM) observations clearly revealed the laminated graphene sheets and in situ grown CNTs, confirming the feasibility of the strategy to enhance bonding efficacy by mimicking the nacre structure. This approach represented an innovative breakthrough for further research on the application of the “brick-and-mortar” structure in the bonding layer and the in situ growth of CNTs among lamellar graphene, while also providing detailed supporting data. Full article
(This article belongs to the Section Advanced and Functional Ceramics and Glasses)
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21 pages, 13671 KB  
Article
Influence of Self-Emulsifying Waterborne Epoxy Resin with Novel Hardeners on Pore Structure and Permeability of Cement-Based Materials
by Feifei Wang, Yunsheng Zhang, Xiaoyun Song, Lirong Liu, Xianglin Sun and Peifeng Sun
Buildings 2025, 15(7), 997; https://doi.org/10.3390/buildings15070997 - 21 Mar 2025
Cited by 4 | Viewed by 1831
Abstract
With increasing service life, concrete durability gradually deteriorates, requiring urgent repair and reinforcement. Conventional cement-based repair materials exhibit disadvantages such as high brittleness, low tensile strength, poor adhesion, and insufficient durability, making them inadequate for high-quality structural repairs. Based on the molecular structure–activity [...] Read more.
With increasing service life, concrete durability gradually deteriorates, requiring urgent repair and reinforcement. Conventional cement-based repair materials exhibit disadvantages such as high brittleness, low tensile strength, poor adhesion, and insufficient durability, making them inadequate for high-quality structural repairs. Based on the molecular structure–activity relationship, this study developed a novel waterborne epoxy–cement-based composite repair material using self-synthesized waterborne epoxy resin (WEP). The mechanism by which WEP improves the performance of cement-based materials was elucidated. The results indicate that WEP significantly influenced the early formation of silicate crystals. Furthermore, the addition of WEP enhanced material flexibility and adhesion, achieving flexural strength of 12.9 MPa and direct tensile bond strength of 2.13 MPa at 28 days, representing increases of approximately 30% and 58%, respectively, compared to the control group. Stress–strain curve analysis revealed that the ultimate strain of WEP-modified cement mortar reached 0.024%. SEM analysis revealed that cured WEP formed a dense cross-linked network with cement hydration products. This microstructural modification refined the pore structure, effectively addressing the material’s brittleness, ductility, and durability limitations. Full article
(This article belongs to the Special Issue Sustainable Approaches to Building Repair)
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22 pages, 3618 KB  
Article
Adhesion of Modified Epoxy Resin to a Concrete Surface
by Andrzej Szewczak and Grzegorz Łagód
Materials 2022, 15(24), 8961; https://doi.org/10.3390/ma15248961 - 15 Dec 2022
Cited by 16 | Viewed by 3713
Abstract
The protection of building elements exposed to the weather using hydrocarbon-based agents is a comprehensive group of analyses. These agents are characterized by very high chemical resistance, waterproofness, as well as adhesion to surfaces made of various materials, i.e., concrete, steel, ceramics and [...] Read more.
The protection of building elements exposed to the weather using hydrocarbon-based agents is a comprehensive group of analyses. These agents are characterized by very high chemical resistance, waterproofness, as well as adhesion to surfaces made of various materials, i.e., concrete, steel, ceramics and wood. Modification of adhesion, which ultimately leads to an increase in the durability of a protective/face coating made of such a material, can lead to a longer life of these layers and a less frequent need for replacement or restoration. The following paper describes an experimental research program on the possibility of increasing the adhesion and durability of epoxy resin modified with the use of powder fillers. The resin can be used as a protective or top coat on the surface of concretes or mortars. The main objective of the study was to increase the adhesion of the resin to the concrete substrate, modified by grinding and sandblasting to increase the roughness. For the series studied, both the changes in physicochemical parameters, which determine how the resin penetrates the irregularities of the substrate and mechanical parameters, which mainly determine the durability of the layer made in this way, were identified. A modified version of the pull-off test was used as a method to directly evaluate the effectiveness of the modified resins. Full article
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18 pages, 7991 KB  
Article
Mechanical Properties and Microstructure of Epoxy Mortars Made with Polyethylene and Poly(Ethylene Terephthalate) Waste
by Bernardeta Dębska and Guilherme Jorge Brigolini Silva
Materials 2021, 14(9), 2203; https://doi.org/10.3390/ma14092203 - 25 Apr 2021
Cited by 4 | Viewed by 3271
Abstract
The article describes the results of a study to determine the simultaneous effect of polyethylene terephthalate waste (PET) and polyethylene (PE) on the strength characteristics and bulk density of epoxy mortars. In these mortars, 9 wt.% of the polymer binder was replaced by [...] Read more.
The article describes the results of a study to determine the simultaneous effect of polyethylene terephthalate waste (PET) and polyethylene (PE) on the strength characteristics and bulk density of epoxy mortars. In these mortars, 9 wt.% of the polymer binder was replaced by glycolysate which was made from PET waste and propylene glycol. Additionally, 0–10 vol.% of the aggregate was substituted with PE agglomerate made from plastic bags waste, respectively. The modification of the composition of epoxy mortar has a special environmental and economic aspect. It also allows to protect natural sources of the aggregate, while reducing the amount of waste and reducing problems arising from the need to store them. The resulting composite has very good strength properties. With the substitution of 9 wt.% of resin and 5 vol.% of sand, a flexural strength of 35.7 MPa and a compressive strength of 101.1 MPa was obtained. The results of the microstructure study of the obtained mortars constitute a significant part of the paper. Full article
(This article belongs to the Section Construction and Building Materials)
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23 pages, 8194 KB  
Article
Effect of Epoxy Latexes on the Mechanical Behavior and Porosity Property of Cement Mortar with Different Degrees of Hydration and Polymerization
by Pengfei Li, Wei Lu, Xuehui An, Li Zhou and Sanlin Du
Materials 2021, 14(3), 517; https://doi.org/10.3390/ma14030517 - 21 Jan 2021
Cited by 29 | Viewed by 3361
Abstract
In this study, an analysis of the influence of polymer modification on the mechanical behavior, porosity, and microstructure of mortar is carried out. Epoxy latexes contents of 5%, 10%, 15%, and 20% of cement were employed in the preparation of cement mortars based [...] Read more.
In this study, an analysis of the influence of polymer modification on the mechanical behavior, porosity, and microstructure of mortar is carried out. Epoxy latexes contents of 5%, 10%, 15%, and 20% of cement were employed in the preparation of cement mortars based on the same workability. The specimens were subjected to dry, wet, and wet–dry curing regimes. Compressive strength, flexural strength, Mercury intrusion porosimetry (MIP), and scanning electronic microscope (SEM) tests were conducted to analyze the effect of epoxy latexes on the mechanical property and porosity of modified mortars. Based on the compressive strength test results, a quantitative method was established to calculated the degree of hydration and polymerization. The results show that the mechanical behavior and porosity property of epoxy latexes modified mortar are influenced by the degree of hydration, the degree of polymerization, and the volume changing effect of mortar. The polymerization of epoxy latexes could improve the flexural strength of the mortar. The macropores of specimens tended to decrease with the increase of the degree of epoxy latexes polymerization and cement hydration. In practical engineering, it is necessary to ensure the degree of hydration and increase the polymerization rate. Thus, the wet–dry curing regime is recommended. Full article
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13 pages, 1335 KB  
Article
The Influence of Adhesive Compounds Biochemical Modification on the Mechanical Properties of Adhesive Joints
by Anna Rudawska, Izabela Haniecka, Magdalena Jaszek and Dawid Stefaniuk
Polymers 2018, 10(4), 344; https://doi.org/10.3390/polym10040344 - 21 Mar 2018
Cited by 17 | Viewed by 5761
Abstract
The main purpose of this paper was to determine the effect of biochemical modification of epoxy adhesive compounds on the mechanical properties of hot-dip galvanized steel sheet DX51+Z275 adhesive joints. The epoxy adhesives (resin and curing agent) were biochemically modified by lyophilized fungal [...] Read more.
The main purpose of this paper was to determine the effect of biochemical modification of epoxy adhesive compounds on the mechanical properties of hot-dip galvanized steel sheet DX51+Z275 adhesive joints. The epoxy adhesives (resin and curing agent) were biochemically modified by lyophilized fungal metabolites (in the form of lyophilized fungal fractions or materials preparation containing low molecular weight secondary metabolites of lignocellulose-degrading white rot fungi (WRF) Pycnoporus sanguineus (L.) Murrill and prepared by two methods). The epoxy adhesives (epoxy resin Epidian 53 and poliaminoamide curing agent PAC) were biochemical modified by lyophilized fungal metabolites and prepared by two methods. In the first method (Method I), the epoxy resin and the curing agent were mixed with the fungal material in the desired concentration. In the second method (Method II), the resin was mixed with mortar-grounded lyophilized post-culture liquid of the desired concentration and after following thorough mixing, a suitable amount of the poliaminoamide curing agent was added. The single-lap adhesive joints were prepared by modified epoxy adhesive compounds and were cured in various climatic factors. The specimens of adhesive joints were cured at single stage at the same temperature and humidity as during adhesive bonding (Variant A and Variant B). At the second stage, Method I adhesive joints were seasoned for two months at the temperature of 50 °C and 50% humidity in a climate test chamber (Variant C). The shear strength tests of the single-lap adhesive joints were performed using a Zwick/Roell Z150 testing machine in accordance with the DIN EN 1465 standard. The analysis of results revealed that the addition of the biological modifier can lead to reduced adhesive joint strength in ambient conditions, yet at elevated temperature and the higher humidity it results in a significant increase in adhesive joint strength. Full article
(This article belongs to the Collection Polymeric Adhesives)
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