Search Results (99)

Mycelium-bonded composites (MBCs), or myco-composites, represent a novel engineered material that combines natural lignocellulosic substrates with a fungal matrix. As a sustainable alternative to plastics, MBCs are gaining increasing interest; however, their large-scale industrial adoption remains limited, partly due to low social acceptance resulting from their unattractive appearance. Laser engraving provides a promising method for fabricating intricate patterns and functional surfaces on MBCs, minimizing tool wear, material loss, and environmental impact, while enhancing esthetic and engineering properties. This study investigates the influence of CO₂ laser parameters on the material removal rate during the engraving of myco-composites, focusing on the effects of variable laser power, beam defocus, and head feed rate on engraving outcomes. The results demonstrate that laser power and beam focus significantly impact material removal in mycelium-bonded composites. Specifically, increasing the laser power results in greater material removal, which is more pronounced when the beam is focused due to higher energy density. In contrast, a beam defocused by 1 mm produces less intense material removal. These findings highlight the critical role of beam focus—surpassing the influence of power alone—in determining engraving quality, particularly on irregular or uneven surfaces. Moreover, reducing the laser head feed rate at a constant power level increases the material removal rate linearly; however, it also results in excessive charring and localized overheating, revealing the low thermal tolerance of myco-composites. These insights are essential for optimizing laser processing techniques to fully realize the potential of mycelium-bonded composites as sustainable engineering materials, simultaneously maintaining their appearance and functional properties. Full article

Objective: The research on turbid current deposition in shallow Marine shelf environments is relatively weak. Method: Based on three-dimensional seismic, drilling and logging data, etc., the spatio-temporal characterization of the shallow sea turbidity current sedimentary system was carried out by using seismic geomorphology and sedimentary numerical simulation techniques. Results and Conclusions: (1) A set of standards for identifying sedimentary units in the X Gas Field was established, identifying four sedimentary units: channel, mound body, channel-side accumulation body, and shelf mud; (2) The vertical evolution and planar distribution of the sedimentary units in the painting were precisely engraved. Along with the weakly–strongly–weak succession of turbidity current energy, the lithological combination of argillaceous siltstone–siltstone–mudstone developed vertically. On the plane, the clusters showed an evolution of isolation–connection–superposition. The scale of the river channel continued to expand, and the phenomena of oscillation and lateral accumulation occurred. (3) Three factors were analyzed: sea level, material sources, and sedimentary substrates (paleo landforms), and a shallow Marine turbidity current sedimentary system was established in the Honghe area in the northwest direction under the background of Marine receding, which is controlled by sedimentary slope folds and blocked by the high part of the diapause during the downward accumulation process of material sources along the shelf. (4) The numerical simulation results reconstructed the process of lateral migration of waterways, evolution of branch waterways into clusters, expansion of the scale of isolated clusters, and connection and superposition to form cluster complexes on a three-dimensional scale. The simulation results are in high agreement with the actual geological data. Full article

This study explores the effects of nanosecond short-pulsed fiber laser processing on AISI 301LN stainless steel, focusing on optimizing surface characteristics through precise parameter control. Using a Design of Experiments (DOE) approach combined with response surface methodology (RSM), the influence of laser power (30–60 W) and the number of laser passes (5–15 times) was systematically investigated. The results demonstrate that increasing the laser power and passes significantly affected the surface properties. The highest surface roughness of 16.8 µm and engraving width of 51 µm were achieved with 60 W power and 15 passes, whereas the lowest roughness of 13.8 µm and width of 35 µm were observed with 30 W power and 5 passes. Wettability measurements revealed an inverse correlation with roughness, with contact angles ranging from 86.4° for rougher surfaces to 92.4° for smoother textures. The findings demonstrate the capability of short-pulsed fiber laser processing to tailor surface properties effectively, with potential applications in manufacturing and surface engineering where controlled roughness and wettability are critical. Full article

To improve the shear strength of the 2A12 aluminum alloy adhesive-bonded joint, two kinds of surface micropatterns, parallel and cross waves, were constructed on the surface of aluminum alloy by a laser engraving machine. The shear strength of two different surface micropatterns at different laser processing distances was investigated. The results show that the surface of the aluminum alloy with a surface micropattern shows excellent hydrophilicity, which is beneficial to forming a mechanical interlock between the adhesive and aluminum alloy. The shear strength of the bonded joint decreases with the increase in laser processing distances for the parallel wavy micropattern. When the laser processing distance is 0.5 mm, the shear strength reaches a maximum of 14.04 MPa. For the cross-wave micropattern, the shear strength of the bonded joint increases first and then decreases with the increase in laser processing distances. When the laser processing distance is 0.75 mm, the shear strength reaches a maximum of 13.74 MPa. The obtained data are important for adhesive aluminum alloys with different surface micropatterns. Full article

A spiral microfluidic chip (SMC) and multi-spiral microfluidic chip (MSMC) for lipid nanoparticle (LNP) production were fabricated using a CO₂ laser engraving method, using perfluoropolyether (PFPE) and poly(ethylene glycol) diacrylate as photopolymerizable base materials. The SMC includes a spiral microchannel that enables rapid fluid mixing, thereby facilitating the production of small and uniform LNPs with a size of 72.82 ± 24.14 nm and a PDI of 0.111 ± 0.011. The MSMC integrates multiple parallel SMC structures, which enables high-throughput LNP production without compromising quality and achieves a maximum production capacity of 960 mL per hour. The LNP fabrication technology using SMC and MSMC has potential applications in the pharmaceutical field due to the ease of chip fabrication, the simplicity and cost-effectiveness of the process, and the ability to produce high-quality LNPs. Full article

The aim of the research is to investigate the impact of laser operation parameters on the LIG (laser-induced graphene) process. It focuses on evaluating the feasibility of using the induced conductive layers to create antenna circuits that are dedicated to radio-frequency identification (RFID) technology. Given the specific design of textile RFIDtex transponders, applying the LIG technique to fabricate antenna modules on a flexible substrate (e.g., Kapton) opens new possibilities for integrating RFID labels with modern materials and products. The paper analyses the efficiency of energy and data transmission in the proposed innovative UHF RFID_LIG tags. The signal strength, read range, and effectiveness are estimated in the experimental setup, providing key insights into the performance of the devices. Based on the obtained results, it can be concluded that changes in laser cutting parameters, the size of the induced graphene layer, and the method of fixing the Kapton substrate significantly affect the quality of the cutting/engraving components and the conductivity of burned paths. However, these changes do not directly affect the correct operation of the RFID_LIG transponders, owing to the fact that these structures are resistant to external impacts. Nevertheless, an increased range of data readout from the RFID_LIG tags can be achieved by using graphene paths with higher conductivity. The obtained results confirm the validity of the proposed concept and provide a foundation for further research on adapting the LIG method to automated logistics, ultimately leading to the development of more versatile and innovative solutions for identification processes. Full article

Josef Albers’ Structural Constellations series, created between 1948 and 1966, represents a pioneering exploration of plastic laminates as an artistic medium. Leveraging the unique properties of these materials, including their smooth surfaces, vibrant coloration, and precision in router engraving, Albers created machine-engraved works featuring intricate geometric compositions. This study combines archival research with scientific analysis to examine over fifty artworks and archival samples from the Josef and Anni Albers Foundation (1948–1970). Fourier-transform infrared (FTIR) spectroscopy and digital microscopy were employed to identify polymer types and analyze surface morphologies. Chemometric methods were applied to process the substantial dataset, offering key insights into Albers’ evolving material choices and their impact on the visual and structural properties of his works. Full article

Microfluidic devices are greatly affected by the materials used. The materials used in previous studies had problems in various aspects, such as processing, adsorption, and price. This study will investigate the materials needed to overcome such problems. Various microfluidic devices based on the perfluorinated compound perfluoropolyether (PFPE) were fabricated and mixed with hydrophilic and amphiphilic monomers, including poly(ethylene glycol) diacrylate, polyethylene glycol monomethacrylate, poly(ethylene glycol) methyl ether methacrylate, acrylic acid, and 2-hydroxyethyl methacrylate. A PFPE-based sheet with a repeating structure of hydrophobic and hydrophilic groups was fabricated. Thus, the hydrophilicity of highly hydrophobic PFPE was enhanced. The fluidic channel was engraved on a PFPE-based sheet using laser cutting and a fabricated microfluidic device. The channels of microfluidic devices are micro-scale (100 µm~300 µm). The lipid nanoparticles and droplets generated through the microfluidic device demonstrated uniform particles continuously. Full article

Road markings, such as lane dividers and pedestrian crossings, are integral in ensuring the safety of road users. However, traditional markings frequently exhibit limitations, including short lifespans, diminished visibility, and significant maintenance costs, particularly as traffic volumes increase. To address these persistent challenges, this study presents a thermoplastic road marking system that combines material innovation and advanced application techniques. Central to this approach is the portable heating system, equipped with ceramic heaters and precise temperature controls, which facilitates uniform heating while mitigating fire risks. The thermoplastic blend, processed into pre-formed sheets, was integrated with this heating technology. Together, these components enabled a two-phase process, engraving asphalt surfaces followed by sheet integration, that ensured robust adhesion and seamless bonding. Field trials conducted on various asphalt types validated the system’s reliability, demonstrating its durability under traffic loads and consistent visibility. By integrating durable materials with advanced application methods, this methodology significantly enhances the efficiency, longevity, and safety of road markings. It presents a practical and scalable solution for modern infrastructure needs. Future research will focus on evaluating the system’s long-term performance under extreme weather conditions to further optimize its applicability. Full article

This study evaluated the influence of infrared laser radiation produced by a CO₂ laser, performing under different engraving parameters, on the colour changes and chemical composition of a beech wood surface. The results showed that the lightness clearly decreased with increasing laser power and density. At the highest laser power and the highest raster density, the ΔL* value was 51.3. The values of coordinates a* and b* moderately increased up to a raster density of 5 mm⁻¹; then, with a subsequent raster density increase, the values of these coordinates decreased again. However, the coordinate values were positive in all cases. Even the lowest laser power and raster density resulted in conspicuous discolouration or even a completely new colour compared to the original (ΔE = 10) of the beech wood surface. Further increases in the laser power and raster density resulted in progressively pronounced colour differences and a darker brown colour of the surface. The ATR-FTIR chemical analysis of the beech wood surface revealed that discolouration was mainly caused by heat-induced processes associated with the degradation of carbonyl groups (C=O) in lignin and hemicelluloses. The splitting of C=O bonds induced changes in the content of chromophores responsible for the natural wood colour and for the engraving-related discolouration. The study demonstrates that the amount of energy supplied onto the wood surface by a laser beam using diverse combinations of radiation parameters can be represented by a single variable: the total irradiation dose. The functional relation detected between this variable and the colour differences may serve as a basis for using a controlled laser beam for targeted wood surface discolouration to improve the quality of patterns transferred onto a wood surface. Knowledge of this relation will enable the targeted setting of the laser parameters during engraving so that the laser beam can be used as a tool for transferring high-quality patterns onto wood surfaces. Full article

Raw lacquer, known for its superior performance as a natural liquid coating, boasts excellent physical and mechanical properties as well as durability, making it widely used in manufacturing. However, the high hardness of the lacquer film upon complete curing poses challenges for carving and mechanical engraving. Therefore, it is necessary to study the curing process of lacquer films to obtain films suitable for carving or mechanical engraving. This study involves the preparation of raw lacquer with varying amounts of tung oil added, followed by the measurement of film drying time, surface roughness, glossiness, hardness, and adhesion on substrates to determine the optimal drying conditions. Additionally, SEM analysis of the carved surfaces and FT-IR analysis were used to investigate the impact of tung oil addition on lacquer carving performance and its variation. The results indicate that tung oil, to a certain extent, contributes to a smoother lacquer film but adversely affects film hardness and adhesion to Prunus serotina. However, with an increase in the amount of refined tung oil to 15%, the film exhibits improved glossiness, smoother carving tool marks, and reduced debris, thereby validating the feasibility of mechanical carving of tung oil-modified raw lacquer to some extent. Full article

During tensile testing of materials, strain measurement is conducted using either contact or non-contact methods. Contact methods offer high accuracy and precision but are limited by the specimen’s thickness and dimensions, whereas non-contact methods minimize damage to thin specimens and allow measurements in various environments, though they require longer preparation and calculation times. This paper proposes a circular grid marking pattern and a strain prediction algorithm using artificial intelligence (AI), which simplifies the preparation process and allows strain prediction without additional equipment. The circular grid pattern can be arranged in various configurations from 1 × 5 to 5 × 7, and a laser marker, which requires minimal time, was used to engrave the pattern on the specimen to shorten the preparation time. The AI model, trained on image-based data, enables strain calculation regardless of the specimen’s gauge length and size, and allows measurement of local strain as well as gauge-length strain. The reliability of this concept was verified by applying it to tensile testing. Full article

A novel five-surface phosphor-in-glass (FS-PiG) structure for high illumination and excellent color uniformity in large-view scale LEDs for sensor light source application is demonstrated. YAG phosphor (Y₃Al₅O₁₂:Ce³⁺) was uniformly mixed with ceramic and sintered at 680 °C to form a phosphor wafer. Sophisticated laser engraving was employed on the phosphor wafer to form saddle-shaped large-view scale FS-PiG LEDs. The performance of the FS-PiG LEDs exhibited an illumination of 401 lm, average color temperature (CCT) of 5488 K ± 110 K, and color coordinates (CIE) of (0.3179 ± 0.003, 0.3352 ± 0.003). In contrast to convention single-surface phosphor-in-glass (SS-PiG) LEDs, the performance exhibited an illumination of 380 lm, average CCT of 5830 K ± 758 K, and CIE of (0.3083 ± 0.07, 0.3172 ± 0.07). These indicated that the performance of the FS-PiG LEDs was higher than the SS-PiG LEDs for illumination, CCT, and CIE by 1.7, 7, and 23 times, respectively. Furthermore, the FS-PiG LEDs demonstrate a lower lumen loss of 2% and a reduced chromaticity shift of 5.4 × 10⁻³ under accelerated aging at 350 °C for 1008 h, owing to the high ceramic melting temperature of up to 510 °C. In this study, the proposed FS-PiG large-view scale LEDs with excellent optical performance and high reliability may be promising candidates to replace the conventional phosphor-in-organic silicone material used in high-power LEDs for the next generation of sensor light sources, display, and headlight applications. Full article

Permanent engravings on contact lenses provide information about the manufacturing process and lens positioning when they are placed on the eye. The inspection of their morphological characteristics is important, since they can affect the user’s comfort and deposit adhesion. Therefore, an inverted wavefront holoscope (a lensless microscope based on Gabor’s principle of in-line digital holography) is explored for the characterization of the permanent marks of soft contact lenses. The device, based on an in-line transmission configuration, uses a partially coherent laser source to illuminate the soft contact lens placed in a cuvette filled with a saline solution for lens preservation. Holograms were recorded on a digital sensor and reconstructed by back propagation to the image plane based on the angular spectrum method. In addition, a phase-retrieval algorithm was used to enhance the quality of the recovered images. The instrument was experimentally validated through a calibration process in terms of spatial resolution and thickness estimation, showing values that perfectly agree with those that were theoretically expected. Finally, phase maps of different engravings for three commercial soft contact lenses were successfully reconstructed, validating the inverted wavefront holoscope as a potential instrument for the characterization of the permanent marks of soft contact lenses. To improve the final image quality of reconstructions, the geometry of lenses should be considered to avoid induced aberration effects. Full article

Cutlery and flatware designs are an everchanging phenomenon of the manufacturing industry. Worldwide hospitality businesses demand perpetual evolution in terms of aesthetics, designs, patterns, colours, and materials due to customers’ demands, modernisation, and fierce competition. To thrive in this competitive market, modern fabrication techniques must be flexible, adoptive, fast, and cost effective. For decades, static designs and trademark patterns were achieved through moulds, limiting production to a single cutlery type per mould. However, with the advent of laser engraving and design systems, the whole business of cutlery production has been revolutionised. This study explores the possibility of creating diverse designs for stainless steel 304 flatware sets without changing the entire production process. The research analyses three key laser process parameters, power, scanning speed, and number of passes, and their impacts on the resulting geometry, depth of cut, surface roughness, and material removed. These parameters are comprehensively studied and analysed for steel and zirconia ceramic. The study details the effects of power, scanning speed, number of passages, and fluence on engraved geometry. Fluence (power*number of passages/scanning speed) positively influences outputs and presents a positive trend. Medium power settings and higher scanning speeds with the maximum number of passages produce high-quality, low-roughness optimised cavities with the ideal geometric accuracy for both materials. Full article