Search Results (26)

While self-healing of metals and alloys facilitated by electromagnetic pulse (EMP) energy introduced by electropulsing has been widely reported, the in-depth mechanism is still ambiguous. Here, an approximate in-situ observation was designed to explore the effect of EMP energy induced by electropulsing on the alloy interface self-healing. Electromagnetic shocking treatment (EST) utilizing EMP energy was demonstrated to promote metallic interface bridging and self-healing. At local regions, flat surfaces turn into wavy ones, especially, while local interface bridging and self-healing are commonly observed, indicating a nonlinear surface pre-melting. Based on the assumed mass–spring–damping system of the pre-melted interfaces, the mechanisms of local interface bridging and self-healing under the EST are explored. This work provides new understanding about the interface self-healing mechanism by electropulsing, as well as new insights about the effect of pulse energy (such as EMP) on metallic interface complexion. Full article

The difficulty in enhancing both tensile strength and ductility is limiting the development of high-performance Mg alloys. The “plastic deformation + electropulsing (EP) treatment” is an effective process for modifying the microstructure and enhancing the mechanical properties of metals. In this work, the influence of the current density of EP treatment on the microstructure and tensile property evolution of the as-extruded Mg-6Al-1Zn alloy was systematically investigated. The microstructure of the as-extruded sample was predominantly composed of an α-Mg matrix and a minor quantity of the β-Mg₁₇Al₁₂ phase on grain boundaries. After EP treatments, the microstructure underwent recrystallization, resulting in the formation of fine recrystallized grains. Meanwhile, the distribution and volume fraction of the β-Mg₁₇Al₁₂ phase demonstrated minor changes. After the 60 cycles of EP with a current density of 1050 A·mm⁻² for a duration of 60 s, the tensile strength and elongation of the as-extruded Mg-6Al-1Zn alloy improved from 260 ± 2.6 MPa and 22 ± 1.3% to 319 ± 3.6 MPa and 23 ± 1.1%, respectively. The results prove the effectiveness of EP treatment in tailoring recrystallization via changing current density. Full article

The surface roughness, surface hardness, tensile properties and friction-wear properties were characterized, in comparison with those of the traditional turned cutting, electropulsing treatment (EP) and ultrasonic surface-rolling process (USRP) sample. The surface microstructure was obviously refined after USRP and EP-USRP, with a fine-grain depth of 60 μm and 100 μm, respectively. The surface roughness significantly decreases at first, and then gradually increases after surface-strengthening modification. The lowest roughness of 0.035 μm and 0.040 μm is obtained for the USRP and EP-USRP samples, respectively, which is about 12 times less than that of the turning surface roughness of 0.421 μm. The surface hardness increases from 280 HV to 360 HV after strengthening modification. The super tensile property of 30CrNi2Mo steel is obtained for the USRP, for which the yield strength, tensile strength, elongation and yield-to-strength ratio are 743 MPa, 961 MPa, 11% and 0.773, respectively. The friction coefficients in the turning state, USRP and EP-USRP are 0.37, 0.35 and 0.4, respectively. Ultrasonic composite-strengthening modification can increases the surface hardness, and obtains gradient microstructure on the material surface, which endows the material with better surface properties. Full article

The effects of electro-pulse on microstructure and mechanical properties of Al-Cu-Mn-Zr-V alloy were investigated, and the ageing mechanism was analyzed. As the current density increases, the size and quantity of precipitates gradually transit from continuous aggregation to dispersion at grain boundaries, and the mechanical properties are improved. When the current density is 15 A·mm⁻², the precipitates are smallest and the mechanical properties are best. The tensile strength is 443.5 MPa and the elongation is 8.1%, which are 51.7% and 42.1% higher than those of conventional ageing treatment, respectively. Once the current density exceeds 15 A·mm⁻², the precipitates will increase again and gather at grain boundaries, and the mechanical properties also decrease. An additional electrical free energy arising from an electro-pulse provides thermodynamic and kinetic conditions for the ageing precipitation of second phases. The electro-pulse can enhance the ageing diffusion coefficient, being improved by 34 times for 15 A·mm⁻². The electro-pulse improves the nucleation rate and decreases the critical nucleation radii of second phases. However, it also accelerates the grain growth, making the second phases become coarse. An electro-pulse with a current density of 15 A·mm⁻² can rapidly nucleate the second phase at 463 K while the precipitates are relatively small after growth. Full article

High-strength low-alloy steels are widely used, but their traditional heat-treatment process is complex, energy-intensive, and makes it difficult to fully exploit the material’s potential. In this paper, the electropulsing processing technology was applied to the quenching and tempering process of ZG25SiMn2CrB steel. Through microstructural characterization and mechanical property testing, the influence of electropulsing on the solid-state phase transition process of annealing steel was systematically studied. The heating process of the specimen with the annealing state (initial state) is the diffusion-type transition. As the discharge time increased, the microstructure gradually transformed from ferrite/pearlitic to slate martensite. Optimal mechanical properties and fine microstructure were achieved after quenching at 500 ms. The steel subjected to rapid tempering with 160 ms electropulsing exhibited good, comprehensive mechanical properties (tensile strength 1609 MPa, yield strength 1401.27 MPa, elongation 11.63%, and hardness 48.68 HRC). These favorable mechanical properties are attributed to the coupled impact of thermal and non-thermal effects induced by high-density pulse current. Specifically, the thermal effect provides the thermodynamic conditions for phase transformation, while the non-thermal effect reduces the nucleation barrier of austenite, which increases the nucleation rate during instantaneous heating, and the following rapid cooling suppresses the growth of austenite grains. Additionally, the fine microstructure prevents the occurrence of temper brittleness. Full article

Residual stress is caused by non–uniform deformation caused by non–uniform force, heat and composition, which is of great significance in engineering applications. It is assumed that the residual stress is always the upper limit of the elastic limit, so the reduction of the flow stress will reduce the residual elastic stress. It is particularly important to control the flow stress in metal materials. Compared with traditional methods, the use of electropulsing treatment (EPT) technology stands out due to its energy–efficient, highly effective, straightforward and pollution–free characteristics. However, there are different opinions about the mechanism of reducing flow stress through EPT due to the conflation of the effects from pulsed currents. Herein, a clear correlation is identified between induced stress levels and the application of pulsed electrical current. It was found that the decrease in flow stress is positively correlated with the current density and the duration of electrical contact and current action time. We first systematically and comprehensively summarize the influence mechanisms of EPT on dislocations, phase, textures and recrystallization. An analysis of Joule heating, electron wind effect, and thermal–induced stress within metal frameworks under the influence of pulsed currents was conducted. And the distribution of electric, thermal and stress fields under EPT are discussed in detail based on a finite element simulation (FES). Finally, some new insights into the issues and challenges of flow stress drops caused by EPT are proposed, which is critically important for advancing related mechanism research and the revision of theories and models. Full article

The nanoscale Cu-rich precipitates (CRPs) are one of the most critical microstructural features responsible for degrading the mechanical properties of reactor pressure vessel (RPV) steels. The prospect of the rapid regeneration of the service performance of degraded materials through electropulsing is attractive, and electropulsing has been proven to have the application potential to eliminate the CRPs and recover the mechanical properties of RPV materials. However, few studies have investigated the secondary service issue of electropulsing. This paper provides experimental findings from microstructural investigations and property evaluations of a FeCu RPV model alloy subjected to re-aging following recovery electropulsing and annealing treatments. The evolution behavior of CRPs and the changes in the hardness of the alloy during the re-aging process after electropulsing treatment were consistent with the initial aging process, while the re-aging process of the annealing treatment group was quite different from the initial aging. The difference between the electropulsing and annealing treatment groups was that the annealing treatment failed to eliminate the precipitates completely, leaving behind some large precipitates. This work demonstrates the potential application of EPT in this field. Full article

The effect of electropulsing treatment (EPT) on the microstructure of the as-cast 2024 Al alloy at room temperature was investigated. The results show that EPT remarkably accelerated the spheroidizing of second phase (S phase) in the as-cast 2024 Al alloy. The mechanism for rapid spheroidizing of the second phase was proposed based on not only the accelerated dissolution, but also the growth of particles. The morphology and size of the secondary phase could be controlled by changing the cooling speed of the specimen after EPT. Furthermore, the dissolving process of the randomly distributed S phase was recognized as the combination effect of the two basic dissolving ways. Hence, the EPT can be applied to improve the microstructure and properties of the alloys. Full article

Electrical resistivity was used in this test methodology to estimate the relative precipitate density in AA7075. Various electrical test parameters were explored to determine the difference between pulsed and DC-type currents. No difference between these test conditions could be distinguished. Furthermore, an electroplastic effect was not needed to explain these results and the effects are likely to be caused by purely joule heating. Full article

The typical microstructure of the laser melting deposition (LMD) additive-manufactured Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy (TC11) contains the heat-affected bands (HABs), the narrow bands (NBs) and the melting pools (MPs) that formed due to the reheating and superheating effects during the layer-by-layer manufacturing process. Characterization results indicated that the coarse primary α lath (α_p) and transformed β (β_t) structures were located in the HABs, while the fine basketweave structure was formed inside the MPs. The rapid modifications of microstructure and tensile properties of the LMD-TC11 via electropulsing treatment (EPT) were investigated. The initial heterogeneous microstructure transformed into a complete basketweave structure and the HABs vanished after EPT. Thus, a more homogeneous microstructure was achieved in the EPT sample. The ultrafast microstructural changes were mainly attributed to the solid state phase transformation during electropulsing. The tensile properties of the sample were basically stable, except that the yield strength decreased as EPT voltage increased. This study suggests that EPT could be a promising method to modify the microstructure and mechanical properties of the additive-manufactured alloys in a very short time. Full article

The enhancement of both low-temperature impact toughness and the hardness of a high strength steel heat-affected zone (HAZ) is investigated by using high-density electropulsing (EP). The athermal and thermal effects of EP on HAZ microstructure and resultant mechanical properties were examined based on physical metallurgy by electron backscattered diffraction and on tests of hardness and impact toughness at −60 °C, respectively. EP parameters were carefully determined to avoid electro-contraction and excessive pollution of the base metal by using numerical simulation. The EP results show that the mean impact toughness and hardness of HAZ are 2.1 times and 1.4 times improved, respectively. In addition to the contribution of microstructure evolution, geometrically necessary dislocation (GND) is also a contributor with an increase of 1.5 times, against the slight decrease in dislocation line density and dislocation density. The mechanisms behind this selective evolution of dislocation components were correlated with the localized thermal cycle EP, i.e., the competition among thermo- and electro-plasticity, and work-hardening due to local thermal expansion. The selective evolution enables the local thermal cycle EP tailor the martensitic substructure that is most favorable for toughness and less for hardness. This selective span was limited within 4 mm for a 5 mm thick sample. The local thermal cycle EP is confirmed to be capable of enhancing in both toughness and hardness within a millimeter-scale region. Full article

This work thoroughly investigated the microstructure of laser powder bed fusion (LPBF) Ti64 alloy induced by electropulsing (ECP) with different current densities. The results show that as the electric current density increases, the small-sized (<10 μm) α′ martensites increase and the large-sized (>10 μm) α′ martensites decrease, resulting in a typical grading microstructure treated by the ECP treatment. The thermodynamic barrier was found to decrease as the electric current passed, recrystallization occurred, and the percentage of small-sized α′ martensites increased. At the same time, the unique electrothermal coupling effect of ECP treatment acted on the needle-like α′ martensites, causing an energy concentration on the tip to break the adjacent α′ martensite and the percentage of large-sized α′ martensites to decrease. When the current density of ECP treatment was 48.37 A/mm², the grading phenomenon of acicular α′ martensites was the most obvious and its size distribution changed significantly, which simultaneously improved the strength and elongation of LPBF-Ti64 alloy. Thus, the typical grading phenomenon of the α′ martensites plays a decisive role in improving the mechanical properties of the LPBF-Ti64 samples induced by the ECP treatment. The present results provide new information on the ECP processing additive manufacturing metallic materials. Full article

The evolution of the martensite–austenite (MA) constituent in the heat-affected zone (HAZ) of high-strength steel FH690 welds when subjected to electropulsing (EP) treatment was investigated herein, with the aim of eliminating brittle MA to enhance toughness. The features induced by EPT were correlated with the microstructure and fractography through scanning electron microscopy and electron backscatter diffraction analyses, together constituting an impact property evaluation. The Charpy V-notch impact results showed EPT could improve toughness of the HAZ from 34.1 J to 51.8 J (the calibrated value was 46 J). Examinations of EP-treated microstructure showed a preferred Joule heating: at the site of the MA constituent, the cleavage fractography introduced by the MA constituent was substituted with ductile dimples with various sizes. Decreases in grain size of 40% and 47% for the matrix and the retained austenite, respectively, were achieved; while for regions without the MA constituent, microstructural modification was negligible. The temperature rise at sample surface was less than 60 °C. The mechanism behind this favorable Joule heating for the MA constituent was correlated with the electrical properties of the MA constituent in contrast with martensite matrix. The toughness enhancement of the HAZ was thus attributed to the elimination of the coarse MA constituent. The present investigation suggested that electropulsing, characterized as a narrow-duration current, is a promising method for preferred elimination of brittle factors and thus improving the toughness of HAZ of high-strength steel within a limited region with a width less than 2 mm. Full article

TiNi-TiCu quasibinary system alloys with a high Cu content produced by rapid quenching from liquid state in the form of thin amorphous ribbons exhibit pronounced shape memory effect after crystallization and are promising materials for miniaturized and fast operating devices. There is currently no complete clarity of the mechanisms of structure formation during crystallization from the amorphous state that determine the structure-sensitive properties of these alloys. This work deals with the effect of the initial amorphous state structure and crystallization method of the alloys on their structure and phase transformations. To this end the alloy containing 30 at.% Cu was subjected to thermal and mechanical impact in the amorphous state and crystallized using isothermal or electropulse treatment. We show that after all types of treatment in the amorphous state the structure of the alloy remains almost completely amorphous but the characteristic temperatures and enthalpy of crystallization become slightly lower. Isothermal crystallization of alloy specimens produces a submicrocrystalline structure with an average grain size in the 0.4–1.0 μm range whereas electropulse crystallization generates a bimorphic structure consisting of large 4–6 μm grains and 2–3 μm high columnar crystals in the vicinity of the surface. The grains have nanosized plate-like and subgrain structures. The largest grains are observed in thermally activated samples, meanwhile, mechanical impact in the amorphous state leads to the formation of equiaxed finer grains with a less defective subgrain structure and to the shift of the temperature range of the martensitic transformation toward lower temperatures. Full article

In this work, we reported the high ductility of an extruded AZ61 magnesium alloy tube achieved by electropulsing current-assisted tension. The elongation of the alloy reached up to about 45%, which is largely superior to the majority of AZ61 wrought Mg alloys. We found that the hardening capacity of the alloy seemed to slightly increase as the electropulsing frequency increased. Furthermore, electropulsing can arouse the serrated flow phenomenon. Here we proposed an equation describing the correlation between the average amplitude and frequency: A_a = C − 6 × 10⁻³f, where A_a is the average amplitude, f is the frequency, and C is the constant. In addition, introducing electropulsing current pronouncedly reduced the tendency of twinning, but the twinning fraction seemed to fail depending on the electropulsing frequency. Based on microstructure analysis, we concluded that the outstanding ductility of the studied alloy was mainly due to the combined role of the thermal effects from Joule heating, the athermal effects from electron wind, and the magnetic effects from the electropulsing current. The serrated flow phenomenon occurred along stress–strain curves after electropulsing treatment, and the underlying reasons also were uncovered. Full article