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Keywords = electromagnetic interference shielding

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13 pages, 3188 KB  
Article
Pulse Electrodeposition-Assisted Ni Catalysts for Methane-Derived Carbon Nanostructure Growth on Woven Carbon Fabrics
by Mei-Hsueh Nien and Shinn-Shyong Tzeng
Coatings 2026, 16(3), 357; https://doi.org/10.3390/coatings16030357 - 12 Mar 2026
Abstract
Engineering carbon nanostructures directly on carbon fiber fabrics offers an effective route to constructing hierarchical multifunctional coating systems. In this study, methane-based chemical vapor deposition (CVD) was employed to investigate nanocarbon coating formation on woven carbon fabrics supported by electrodeposited Ni catalysts. Catalyst [...] Read more.
Engineering carbon nanostructures directly on carbon fiber fabrics offers an effective route to constructing hierarchical multifunctional coating systems. In this study, methane-based chemical vapor deposition (CVD) was employed to investigate nanocarbon coating formation on woven carbon fabrics supported by electrodeposited Ni catalysts. Catalyst morphology was systematically engineered through surface pretreatment, electric-field configuration, and pulse electrodeposition. At 700 °C, methane activation was insufficient to sustain continuous nanocarbon growth, indicating a temperature-dependent activation threshold. Raising the growth temperature to 900 °C enabled sustained methane decomposition and produced dense nanocarbon coatings; hydrogen assistance suppressed amorphous deposition and promoted more ordered nanofilament features. Pulse electrodeposition refined Ni catalyst dispersion and nucleation density, improving coating uniformity compared with direct-current deposition. Structural ordering was further supported by Raman spectroscopy (D and G bands with an average ID/IG of 0.678 ± 0.068 for methane-grown samples versus 0.798 ± 0.011 for electrodeposition-only controls) and by HRTEM revealing multi-layer graphitic walls (~0.34 nm interlayer spacing). Together, the results support a methane-derived dissolution–diffusion–precipitation growth pathway governed by catalyst morphology, temperature, and gas composition. This controllable, textile-compatible catalyst engineering approach provides a scalable route to hierarchical graphitic coatings for carbon-fabric-based composites, electromagnetic interference shielding, and thermal management applications. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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10 pages, 2400 KB  
Article
Electromagnetic Interference Shielding Material from Grape Seeds: A Sustainable Pyrolysis Route
by Stefano Dicorato, Chiara Ingrosso, Pasquale Crupi, Giovanni Bruno, Angela Dibenedetto, Antonella D’Orazio, Giovanni Magno, Giuseppe Valerio Bianco and Francesco Nocito
Catalysts 2026, 16(3), 226; https://doi.org/10.3390/catal16030226 - 2 Mar 2026
Viewed by 227
Abstract
Grape marcs represent one of the most effectively exploited biowaste resources through cascade valorization approaches, in which byproducts are processed via multiple sequential steps such as extraction, bio-treatment, and pyrolysis. In this study, we present a novel route for producing graphitic carbon (GC) [...] Read more.
Grape marcs represent one of the most effectively exploited biowaste resources through cascade valorization approaches, in which byproducts are processed via multiple sequential steps such as extraction, bio-treatment, and pyrolysis. In this study, we present a novel route for producing graphitic carbon (GC) from grape seeds derived from exhausted marc via pyrolysis. We integrate hydropyrolysis and CO2 methanation in a one-pot methodology to valorize both bio-oil and gaseous pyrolysis byproducts. The GC obtained through pyrolysis is evaluated in GC/Polytetrafluoroethylene (PTFE) composites as an electromagnetic interference (EMI) shielding material across the X-band frequency range (8–12 GHz). This work demonstrates a viable and eco-friendly pathway to upcycle abundant biomass into a lightweight, sustainable, and highly tunable material, which represents a promising candidate for effective EMI shielding while simultaneously mitigating process emissions. Full article
(This article belongs to the Section Biomass Catalysis)
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19 pages, 2086 KB  
Article
Modified MWCNT Dispersed in Polymeric Matrices as High-Performance Inks for Functional Fabrics with EMI-Shielding Properties
by José R. M. Barbosa, Ana Rita Sousa, João Ferreira, Ana L. Gonçalves, Gilda Santos, Augusta Silva, José Morgado, Patrícia Soares, Sergey A. Bunyaev, Gleb N. Kakazei, Cristina Freire, André M. Pereira, Clara Rodrigues Pereira, Olívia S. G. P. Soares and Manuel F. R. Pereira
Processes 2026, 14(5), 788; https://doi.org/10.3390/pr14050788 - 28 Feb 2026
Viewed by 221
Abstract
The widespread use of wireless technologies raises concerns about health effects and electromagnetic interference (EMI). This study aims to investigate the EMI-shielding properties of functional textiles using modified multi-walled carbon nanotubes (MWCNT) dispersed in different polymeric matrices as coating inks. Poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) [...] Read more.
The widespread use of wireless technologies raises concerns about health effects and electromagnetic interference (EMI). This study aims to investigate the EMI-shielding properties of functional textiles using modified multi-walled carbon nanotubes (MWCNT) dispersed in different polymeric matrices as coating inks. Poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) combined with MWCNT showed promise. For instance, a textile coated with a PEDOT:PSS-based ink containing 5 wt.% of N-doped MWCNT with a thickness of 140 µm achieved a shielding effectiveness (SE) of 31.0 dB (221 dB µm−1) in the 5.85–18 GHz range. This fabric is classified as ‘excellent’ for general use and may be suitable for EMI-protective clothing. Some tests using silicone as a polymer matrix demonstrated improved SE through resonance phenomena. Full article
(This article belongs to the Section Materials Processes)
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16 pages, 17031 KB  
Article
Simulation-Based Analysis of Polarization Effects on the Shielding Effectiveness of a Metal Enclosure with an Aperture Exposed to High-Power Subnanosecond Electromagnetic Pulse
by Jerzy Mizeraczyk and Magdalena Budnarowska
Energies 2026, 19(4), 1026; https://doi.org/10.3390/en19041026 - 15 Feb 2026
Viewed by 291
Abstract
Intentional high-power electromagnetic (EM) interference poses a serious threat to sensitive electronic systems and often manifests as ultra-wideband (UWB) sub- and nanosecond pulses. Metallic shielding enclosures with technological apertures are commonly used for protection; however, apertures enable electromagnetic coupling into the enclosure and [...] Read more.
Intentional high-power electromagnetic (EM) interference poses a serious threat to sensitive electronic systems and often manifests as ultra-wideband (UWB) sub- and nanosecond pulses. Metallic shielding enclosures with technological apertures are commonly used for protection; however, apertures enable electromagnetic coupling into the enclosure and limit shielding performance. While most existing studies focus on transient disturbances with durations exceeding the enclosure transit time, this work addresses an ultrashort high-power subnanosecond UWB plane-wave pulse whose duration is significantly shorter than the enclosure transit time, a regime that remains insufficiently explored. A time-domain numerical analysis is performed for a low-profile rectangular metallic enclosure with a front-wall aperture, focusing on internal EM field evolution, internal pulse formation, and polarization-dependent shielding effectiveness. Three-dimensional full-wave simulations were carried out using CST Microwave Studio over a 90 ns observation window. The results show that the incident pulse excites primary subnanosecond EM waves inside the enclosure, which subsequently generate secondary waves through multiple reflections from the enclosure walls. Their interaction produces complex, long-lasting, time-varying internal field patterns. Although attenuated, the resulting internal subnanosecond pulses repeatedly traverse the enclosure interior, forming a pulse train-like sequence that may pose a cumulative electromagnetic threat to internal electronics. A key contribution of this work is the quantification of time-dependent local shielding effectiveness for both electric and magnetic fields, derived directly from the internal pulse train-like series obtained in the time domain. The concept of local, time-dependent shielding effectiveness provides physical insight that cannot be obtained from a single globally averaged SE value. In the case of ultrashort electromagnetic pulse excitation, the internal field response of an enclosure is strongly non-stationary and highly non-uniform in space, with local field maxima occurring at specific times and locations despite good average shielding performance. Time-dependent local SE enables identification of worst-case temporal conditions, repeated high-amplitude internal exposures, and critical regions inside the enclosure where shielding is significantly weaker than suggested by global metrics. Therefore, while conventional SE remains useful as a summary measurand, local time-dependent SE is essential for assessing the actual electromagnetic risk to sensitive electronics under ultrashort pulse disturbances. In addition, a global shielding effectiveness metric mapped over selected enclosure cross-sections is introduced to enable rapid visual assessment of shielding performance. The analysis demonstrates a strong dependence of internal wave propagation, internal pulse formation, and both local and global shielding effectiveness on the polarization of the incident subnanosecond EM pulse. These findings provide new physical insight into aperture coupling and shielding behavior in the ultrashort-pulse regime and offer practical guidance for the assessment and design of compact shielding enclosures exposed to high-power UWB EM threats. Full article
(This article belongs to the Special Issue Advanced Power Electronics for Renewable Integration)
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20 pages, 3426 KB  
Article
Enhanced Absorption-Dominant EMI Shielding Performance of Pyramidal Cementitious Composites Incorporating Recycled Plastics and Magnetite Minerals for 5G Applications
by Mehmet Cakir, Mustafa Alptekin Engin and Murat Camuzcuoglu
Sustainability 2026, 18(4), 1875; https://doi.org/10.3390/su18041875 - 12 Feb 2026
Viewed by 204
Abstract
In this study, waste polypropylene (PP) and magnetite (Fe3O4) mineral-reinforced cement-based pyramidal composite structures were designed, manufactured, and experimentally characterized to reduce electromagnetic interference (EMI) problems in the 3.3–4.9 GHz frequency band for 5G communication systems. Unlike traditional planar [...] Read more.
In this study, waste polypropylene (PP) and magnetite (Fe3O4) mineral-reinforced cement-based pyramidal composite structures were designed, manufactured, and experimentally characterized to reduce electromagnetic interference (EMI) problems in the 3.3–4.9 GHz frequency band for 5G communication systems. Unlike traditional planar concrete surfaces, the aim was to minimize surface reflections and obtain an absorption-dominant shielding mechanism by providing gradient impedance matching through the pyramidal geometry. Although the use of carbon-based nanomaterials is common in the current literature, their high cost and corrosion risks limit their large-scale applications. This study involves the evaluation of waste polypropylene disposal and self-enriching magnetite mineral together. Theoretical analyses were supported by the Lichtenecker Logarithmic Mixing Rule and the Maxwell–Garnett model, and seven different mixing scenarios (S1–S7) were measured using the free-space method with a Libre vector network analyzer. Experimental results showed that the pure concrete sample exhibited predominantly reflective behaviour, with shielding performance improving significantly as the filler ratio increased. The S4 sample, containing 15% PP and 10% magnetite, offered broadband and balanced absorption performance, while the S7 sample, containing 25% PP and 25% magnetite, provided the highest shielding effectiveness with reflection below −10 dB across the entire band and transmission loss reaching −65 dB. Full article
(This article belongs to the Special Issue Advanced Concrete- and Cement-Based Composite Materials)
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11 pages, 2905 KB  
Article
Fabrication of Sapphire-Embedded Ultra-Wear-Resistant Metal Grids
by Gaoyuan Mi, Songlin Wang, Jianfu Zhang, Runqing Li, Qingqing Wu, Xiang Zhang, Wanhong Yin and Tianyu Wu
Coatings 2026, 16(2), 166; https://doi.org/10.3390/coatings16020166 - 30 Jan 2026
Viewed by 233
Abstract
To address poor wear resistance of surface metal grids for optical windows and low efficiency and poor uniformity of traditional embedded technologies, this study fabricates ultra-wear-resistant embedded metal grids on 180 mm × 180 mm × 8 mm sapphire via photolithography and large-area [...] Read more.
To address poor wear resistance of surface metal grids for optical windows and low efficiency and poor uniformity of traditional embedded technologies, this study fabricates ultra-wear-resistant embedded metal grids on 180 mm × 180 mm × 8 mm sapphire via photolithography and large-area plasma etching. Etching grooves (depth about 300 nm) and depositing 135 nm silver (Ag) + 170 nm alumina (Al2O3) films, the grids exhibit transmittance 80.2%~80.9% (2~5 μm), wear resistance without damage, and reliable EMI shielding (Electromagnetic Interference Shielding) (3~18 GHz), offering a scalable solution for harsh-environment optoelectronic windows. The embedded structure integrates high transmittance, ultra-wear resistance, and reliable EMI shielding, addressing the core demands of optoelectronic windows in aerospace, outdoor monitoring, and other harsh environments where durability and stability are critical. The key innovation lies in the optimized integration of large-area plasma etching and low-temperature electron beam deposition, achieving precise control of groove depth uniformity (<4%) and transmittance uniformity (<1%) on high-hardness sapphire substrates, which overcomes the trade-off between efficiency and uniformity in traditional embedded technologies. Future applications include high-performance optical windows for airborne surveillance systems, space-borne optoelectronic devices, and harsh-environment industrial monitoring equipment, with potential extension to other high-hardness dielectric substrates. Full article
(This article belongs to the Special Issue Surface Modification Techniques Utilizing Plasma and Photonic Methods)
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15 pages, 48160 KB  
Article
Design and Analysis of Dual-Polarized Frequency-Selective Metasurface for X-Band Notch Applications
by Muhammad Idrees, Sai-Wai Wong and Yejun He
Sensors 2026, 26(3), 867; https://doi.org/10.3390/s26030867 - 28 Jan 2026
Viewed by 378
Abstract
This paper presents a miniaturized, polarization-insensitive frequency-selective metasurface (FSMS) with stopband behavior for RF shielding applications. The FSMS is designed to suppress communication at 10 GHz frequency in the X-band. The design comprises a circular metallic patch with a staircase slot engraved in [...] Read more.
This paper presents a miniaturized, polarization-insensitive frequency-selective metasurface (FSMS) with stopband behavior for RF shielding applications. The FSMS is designed to suppress communication at 10 GHz frequency in the X-band. The design comprises a circular metallic patch with a staircase slot engraved in the center. The FSMS achieves an attenuation of 38.5 dB at the resonant frequency with a 10 dB suppression fractional bandwidth of more than 46%. The physical geometry of the unit cell makes it polarization-independent, and the angle of incidence has no effect on the stopband. The FSMS cell has overall dimensions of 0.3λo × 0.3λo × 0.05λo, where λo is free-space wavelength at the resonant frequency. Moreover, an equivalent circuit model (ECM) of the FSMS filter is developed to analyze its operation principle. An FSMS prototype is fabricated and tested for its performance, and the simulated and measured results show good agreement, making it suitable for selective electromagnetic interference (EMI) shielding applications. Full article
(This article belongs to the Section Communications)
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16 pages, 2987 KB  
Article
Sustainable Graphene Electromagnetic Shielding Paper: Preparation and Applications in Packaging and Functional Design
by Chaohua Chen, Qingyuan Shi, Wei Chen and Yongjian Huai
Sustainability 2026, 18(3), 1219; https://doi.org/10.3390/su18031219 - 26 Jan 2026
Cited by 1 | Viewed by 290
Abstract
Electromagnetic interference (EMI) shielding materials are essential for ensuring the reliable operation of electronic devices and safeguarding human health, yet conventional metal-polymer materials are non-biodegradable, energy-intensive, and difficult to recycle. This study prepared a biodegradable paper-based shielding material; renewable cellulose filter paper was [...] Read more.
Electromagnetic interference (EMI) shielding materials are essential for ensuring the reliable operation of electronic devices and safeguarding human health, yet conventional metal-polymer materials are non-biodegradable, energy-intensive, and difficult to recycle. This study prepared a biodegradable paper-based shielding material; renewable cellulose filter paper was employed as the sole substrate, and graphene was integrated to construct an electromagnetic shielding network. A low-cost paper-based electromagnetic shielding preparation method was developed, and the performance of the material was analyzed in electromagnetic shielding applications. Samples were fabricated through a simple impregnation-evaporation-lamination process. It has a thickness of 1 mm for single layers and a maximum conductivity of 21.3 S/m. The influence of sample thickness on electromagnetic shielding in the X-band (8.2–12.4 GHz) was investigated, when the graphene filter cake loading reached 20 wt%, the SET values for triple-layer electromagnetic shielding papers reach 36 dB at 8.2 GHz and 33 dB at 12.4 GHz. A phone box for indoor environments and a card holder with anti-radio-frequency identification (RFID) functionality were designed. Furthermore, achievable design solutions for an EMI shielding wallpaper in medical and artistic installations were proposed. Full article
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21 pages, 1259 KB  
Review
Transition Metal-Doped ZnO and ZrO2 Nanocrystals: Correlations Between Structure, Magnetism, and Vibrational Properties—A Review
by Izabela Kuryliszyn-Kudelska and Witold Daniel Dobrowolski
Appl. Sci. 2026, 16(2), 786; https://doi.org/10.3390/app16020786 - 12 Jan 2026
Viewed by 301
Abstract
Transition metal (TM)-doped zinc oxide (ZnO) and zirconium dioxide (ZrO2) nanocrystals exhibit complex correlations between crystal structure, defect chemistry, vibrational properties, and magnetic behavior that are strongly governed by synthesis route and dopant incorporation mechanisms. This review critically summarizes recent progress [...] Read more.
Transition metal (TM)-doped zinc oxide (ZnO) and zirconium dioxide (ZrO2) nanocrystals exhibit complex correlations between crystal structure, defect chemistry, vibrational properties, and magnetic behavior that are strongly governed by synthesis route and dopant incorporation mechanisms. This review critically summarizes recent progress on Fe-, Mn-, and Co-doped ZnO and ZrO2 nanocrystals synthesized by wet chemical, hydrothermal, and microwave-assisted hydrothermal methods, with emphasis on synthesis-driven phase evolution and apparent solubility limits. ZnO and ZrO2 are treated as complementary host lattices: ZnO is a semiconducting, piezoelectric oxide with narrow solubility limits for most 3d dopants, while ZrO2 is a dielectric, polymorphic oxide in which transition metal doping may stabilize tetragonal or cubic phases. Structural and microstructural studies using X-ray diffraction, electron microscopy, Raman spectroscopy, and Mössbauer spectroscopy demonstrate that at low dopant concentrations, TM ions may be partially incorporated into the host lattice, giving rise to diluted or defect-mediated magnetic behavior. When solubility limits are exceeded, nanoscopic secondary oxide phases emerge, leading to superparamagnetic, ferrimagnetic, or spin-glass-like responses. Magnetic measurements, including DC magnetization and AC susceptibility, reveal a continuous evolution from paramagnetism in lightly doped samples to dynamic magnetic states characteristic of nanoscale magnetic entities. Vibrational spectroscopy highlights phonon confinement, surface optical phonons, and disorder-activated modes that sensitively reflect nanocrystal size, lattice strain, and defect populations, and often correlate with magnetic dynamics. Rather than classifying these materials as diluted magnetic semiconductors, this review adopts a synthesis-driven and correlation-based framework that links dopant incorporation, local structural disorder, vibrational fingerprints, and magnetic response. By emphasizing multi-technique characterization strategies required to distinguish intrinsic from extrinsic magnetic contributions, this review provides practical guidelines for interpreting magnetism in TM-doped oxide nanocrystals and outlines implications for applications in photocatalysis, sensing, biomedicine, and electromagnetic interference (EMI) shielding. Full article
(This article belongs to the Section Applied Physics General)
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15 pages, 5010 KB  
Article
Aluminum-Foil/Polyester Core-Spun Yarns Conductive Fabric Enabling High Electromagnetic Interference Shielding
by Yanyan Sun, Xiaoyu Han, Kun Zhao, Weili Zhao, Zhitong He, Zhengyang He, Yingtie Mo, Changliu Chu, Toshiaki Natsuki and Jun Natsuki
Polymers 2026, 18(1), 145; https://doi.org/10.3390/polym18010145 - 5 Jan 2026
Viewed by 513
Abstract
With the rapid advancement of modern electronic devices and wireless communication systems, electromagnetic pollution has become a prominent issue, prompting the development of high-performance electromagnetic interference (EMI) shielding materials. Although traditional metal shielding materials exhibit excellent conductivity, there are many limitations such as [...] Read more.
With the rapid advancement of modern electronic devices and wireless communication systems, electromagnetic pollution has become a prominent issue, prompting the development of high-performance electromagnetic interference (EMI) shielding materials. Although traditional metal shielding materials exhibit excellent conductivity, there are many limitations such as high weight, poor flexibility, susceptibility to corrosion, and high cost. To overcome these challenges, in this study, we design and fabricate core-spun yarns using polyester filaments as the core and an aluminum-foil-wrapped layer as the conductive outer component, and further weave them into three conductive fabrics with different structural parameters. Through systematic investigation of their surface morphology, air permeability, electrical properties, and EMI shielding performance, DT5W27 demonstrates optimal overall performance: electrical conductivity of 2722.64 S·m−1, shielding effectiveness of 37.29 dB, and electromagnetic wave attenuation rate of 99.99%. Specifically, even after 100 bending, twisting cycles, and exposure to solutions with pH values ranging from 3 to 9, the fabric maintains high shielding performance. The fabrication process is facile and low cost, and these composites have good flexibility, outstanding EMI shielding performance, exceptional mechanical durability, and chemical stability. These advantages make them have broad application potential in protective clothing and lightweight shielding materials. Full article
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21 pages, 65310 KB  
Article
The Effect of Electromagnetic Pulse Attacks on USB Camera Performance
by Gang Wei, Lei Shu, Wei Lin, Xing Yang, Ru Han, Kailiang Li and Kai Huang
J. Sens. Actuator Netw. 2026, 15(1), 4; https://doi.org/10.3390/jsan15010004 - 29 Dec 2025
Viewed by 1196
Abstract
The camera is a core device for modern surveillance and data collection, widely used in various fields including security, transportation, and healthcare. However, their widespread deployment has proportionally escalated associated security risks. This paper initially examines the current state of research on attack [...] Read more.
The camera is a core device for modern surveillance and data collection, widely used in various fields including security, transportation, and healthcare. However, their widespread deployment has proportionally escalated associated security risks. This paper initially examines the current state of research on attack methods targeting camera systems, providing a comprehensive review of various attack techniques and their security implications. Subsequently, we focus on a specific attack method against universal serial bus (USB) cameras, known as electromagnetic pulse (EMP) attacks, which utilize EMP to prevent the system from detecting the cameras. We simulated EMP attacks using a solar insecticidal lamp (which generates EMP by releasing high-voltage pulses) and a commercially available EMP generator. The performance of the cameras under various conditions was evaluated by adjusting the number of filtering magnetic rings on the USB cable and the distance between the camera and the interference source. The results demonstrate that some USB cameras are vulnerable to EMP attacks. Although EMP attacks might not invariably cause image distortion or permanent damage, their covert nature can lead to false detection of system failures, data security, and system maintenance. Based on these findings, it is recommended to determine the optimal number of shielding rings for cameras or their safe distance from EMP sources through the experimental approach outlined in this study, thereby enhancing the security and resilience of USB camera enabled systems in specific scenarios. Full article
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34 pages, 1667 KB  
Review
Enhancing the Performance of Materials in Ballistic Protection Using Coatings—A Review
by Georgiana Ghisman Alexe, Gabriel Bogdan Carp, Tudor Viorel Tiganescu and Daniela Laura Buruiana
Technologies 2026, 14(1), 13; https://doi.org/10.3390/technologies14010013 - 24 Dec 2025
Viewed by 1989
Abstract
The continuous advancement of modern weaponry has intensified the pursuit of next-generation ballistic protection systems that integrate lightweight architectures, superior flexibility, and high energy absorption efficiency. This review provides a technological overview of current trends in the design, processing, and performance optimization of [...] Read more.
The continuous advancement of modern weaponry has intensified the pursuit of next-generation ballistic protection systems that integrate lightweight architectures, superior flexibility, and high energy absorption efficiency. This review provides a technological overview of current trends in the design, processing, and performance optimization of metallic, ceramic, polymeric, and composite materials for ballistic applications. Particular emphasis is placed on the role of advanced surface coatings and nanostructured interfaces as enabling technologies for improved impact resistance and multifunctionality. Conventional materials such as high-strength steels, alumina, silicon carbide, boron carbide, Kevlar®, and ultra-high-molecular-weight polyethylene (UHMWPE) continue to dominate the field due to their outstanding mechanical properties; however, their intrinsic limitations have prompted a transition toward nanotechnology-assisted solutions. Functional coatings incorporating nanosilica, graphene and graphene oxide, carbon nanotubes (CNTs), and zinc oxide nanowires (ZnO NWs) have demonstrated significant enhancement in interfacial adhesion, inter-yarn friction, and energy dissipation. Moreover, multifunctional coatings such as CNT- and laser-induced graphene (LIG)-based layers integrate sensing capability, electromagnetic interference (EMI) shielding, and thermal stability, supporting the development of smart and adaptive protection platforms. By combining experimental evidence with computational modeling and materials informatics, this review highlights the technological impact of coating-assisted strategies in the evolution of lightweight, high-performance, and multifunctional ballistic armor systems for defense and civil protection. Full article
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22 pages, 13399 KB  
Article
Investigating the Structural, Thermal, Electric, Dielectric, and EMI Shielding Properties of Porous Thermoplastic Polyurethane Reinforced with Carbon Fiber/Magnetite Fillers
by Hülya Kaftelen Odabaşı, Ümmühan Kaya, Akın Odabaşı, Selçuk Helhel, Fernando Ruiz-Perez and Felipe Caballero-Briones
Polymers 2026, 18(1), 19; https://doi.org/10.3390/polym18010019 - 21 Dec 2025
Viewed by 637
Abstract
In this study, Fe3O4-chopped carbon fiber (CF) fillers with varying CF:Fe3O4 weight ratios (1:0.5, 1:0.75, and 1:1) were fabricated using the wet chemical reduction method. Different weight percentages (1, 3, 7 wt.%) of the CF/Fe3 [...] Read more.
In this study, Fe3O4-chopped carbon fiber (CF) fillers with varying CF:Fe3O4 weight ratios (1:0.5, 1:0.75, and 1:1) were fabricated using the wet chemical reduction method. Different weight percentages (1, 3, 7 wt.%) of the CF/Fe3O4 fillers were used to fabricate lightweight, flexible, and porous thermoplastic polyurethane (p-TPU) composites for electromagnetic interference (EMI) shielding applications. Due to its poor electrical and magnetic properties, the TPU matrix alone exhibited negligible shielding effectiveness. The electromagnetic interference (EMI) performance of TPU composites is greatly affected by the amount of filler materials, the CF/Fe3O4 ratio, and the porous structure, which in turn influence the interfacial interactions between filler and p-TPU matrix. Effective electromagnetic attenuation is achieved by conductive CF network, interfacial polarization at CF/Fe3O4/TPU interfaces, and multiple internal reflections promoted by microstructural heterogeneity and porosity. A maximum EMI shielding effectiveness (SET) of 22.28 dB was achieved for a CF/Fe3O4/p-TPU composite with a filler load of 7 wt.%, a CF:Fe3O4 ratio of 1:1, and a porosity of 15%. Full article
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24 pages, 3694 KB  
Article
Influence of Manganese–Zinc Ferrite and Ageing on EMI Absorption Shielding Performance and Properties of Rubber Composites
by Ján Kruželák, Michaela Džuganová, Lucia Balcerčíková and Rastislav Dosoudil
J. Compos. Sci. 2025, 9(12), 700; https://doi.org/10.3390/jcs9120700 - 15 Dec 2025
Viewed by 1193
Abstract
Magnetic soft manganese–zinc ferrite in a concentration scale ranging from 100 to 500 phr was incorporated into acrylonitrile-butadiene rubber. The work was focused on the investigation of manganese–zinc ferrite content on electromagnetic interference shielding effectiveness and mechanical properties of composites. The rubber-based products [...] Read more.
Magnetic soft manganese–zinc ferrite in a concentration scale ranging from 100 to 500 phr was incorporated into acrylonitrile-butadiene rubber. The work was focused on the investigation of manganese–zinc ferrite content on electromagnetic interference shielding effectiveness and mechanical properties of composites. The rubber-based products used in industrial practice should not only provide good utility and functional properties but should also exhibit good stability towards degradation factors, like oxygen and ozone. Therefore, the samples were exposed to the thermo-oxidative and ozone ageing conditions, and the influence of both factors on the composites’ properties was evaluated. The results demonstrated that the incorporation of ferrite into the rubber matrix resulted in the fabrication of composites with absorption-shielding performance. It was demonstrated that the higher the ferrite content, the lower the absorption-shielding ability. Electrical and thermal conductivity showed an increasing trend with increasing content of ferrite. On the other hand, the study of mechanical properties implied that ferrite acts as a non-reinforcing filler, leading to a decrease in tensile characteristics. Thermo-oxidative ageing tests revealed that ferrite, mainly in high amounts, could accelerate the degradation processes in composites. Though the absorption-shielding performance of composites after ageing corresponded to that of their equivalents before ageing, it can also be concluded that the higher the amount of ferrite in the rubber matrix, the lower the composites’ stability against ozone ageing. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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24 pages, 6846 KB  
Article
Comparative Role of rGO, AgNWs, and rGO–AgNWs Hybrid Structure in the EMI Shielding Performance of Polyaniline/PCL-Based Flexible Films
by Brankica Gajić, Marija Radoičić, Muhammad Yasir, Warda Saeed, Silvester Bolka, Blaž Nardin, Jelena Potočnik, Gordana Ćirić-Marjanović, Zoran Šaponjić and Svetlana Jovanović
Molecules 2025, 30(24), 4693; https://doi.org/10.3390/molecules30244693 - 8 Dec 2025
Viewed by 670
Abstract
The present study explores the comparative influence of reduced graphene oxide (rGO), silver nanowires (AgNWs), and their hybrid rGO–AgNWs on the electromagnetic interference (EMI) shielding performance of polyaniline (PANI)-based flexible films prepared using a polycaprolactone (PCL) matrix. The nanocomposites were synthesized through in [...] Read more.
The present study explores the comparative influence of reduced graphene oxide (rGO), silver nanowires (AgNWs), and their hybrid rGO–AgNWs on the electromagnetic interference (EMI) shielding performance of polyaniline (PANI)-based flexible films prepared using a polycaprolactone (PCL) matrix. The nanocomposites were synthesized through in situ oxidative polymerization of aniline in the presence of individual or hybrid fillers, followed by their dispersion in the PCL matrix and casting of the corresponding films. Morphological and structural characterization (SEM, Raman, and FTIR spectroscopy) confirmed a uniform PANI coating on both rGO sheets and AgNWs, forming hierarchical 3D conductive networks. Thermal (TGA) and thermomechanical (TMA) analyses revealed enhanced thermal stability and stiffness across all composite systems, driven by strong interfacial interactions and restricted polymer chain mobility. Tmax increased from 437.9 °C for neat PCL to 487.9 °C for PANI/PCL, 480.6 °C for PANI/rGO/PCL, 499.4 °C for PANI/AgNWs/PCL and 495.0 °C for the hybrid PANI/rGO–AgNWs/PCL film. The gradual decrease in contact angle following the order PANI/AgNWs/PCL < PANI/rGO–AgNWs/PCL < PANI/rGO/PCL < PANI/PCL < PCL clearly indicates a systematic increase in surface polarity and surface energy with the incorporation of conductive nanofillers. Electrical conductivity reached 60.8 S cm−1 for PANI/rGO/PCL, gradually decreasing to 27.4 S cm−1 for PANI/AgNWs/PCL and 22.1 S cm−1 for the quaternary hybrid film. The EMI shielding effectiveness (SET) measurements in the X-band (8–12 GHz) demonstrated that the PANI/rGO/PCL film exhibited the highest attenuation (~7.2 dB). In contrast, the incorporation of AgNWs partially disrupted the conductive network, reducing SE to ~5–6 dB. The findings highlight the distinct and synergistic roles of 1D and 2D fillers in modulating the electrical, thermal, and mechanical properties of biodegradable polymer films, offering a sustainable route toward lightweight, flexible EMI shielding materials. Full article
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