Search Results (6)

In this study, to address the problems of the redundant safety and mass production of electro-mechanical braking (EMB) structures that are widely used in distributed drive electric vehicles (DDEV), we designed a compact dual-disc electromagnetic–EMB composite brake. The composite brake embeds an electromagnetic brake into the original friction disc, which realizes an organic combination of the friction and electromagnetic brakes. Electromagnetic braking has the advantages of no friction, a rapid response, and a high-speed braking effect, which can effectively improve the reliability and mechanical redundancy of composite braking systems. The braking system comprises regenerative, electromagnetic, and friction braking, which are typical hybrid systems. We designed a mode-switching control strategy for a composite braking system based on the hybrid control theory. MATLAB/Simulink were used to model each system and set different simulation conditions. The simulation results showed that, under different working conditions, the hybrid automata control strategy had a fast response speed, small overshoot error, and adapted to different road conditions. The feasibility of the redundant design of the electromagnetic–friction–regenerative composite braking structure and the rationality of the hybrid automata control strategy design were verified. Full article

The powertrain performance in an electric vehicle is fully dependent on the electrical and thermal constraints of the static converters ensuring the power transfer taking place between the energy storage systems and the electromechanical machines. These constraints depend on the architectures of the power converters, and their control strategies. Particularly, the maximal limits are reached in maneuvers such as hard regenerative braking circumstances. Indeed, braking recovery is a critical phase in the vehicle’s operation, and its duration and intensity may strongly impact the vehicle’s battery behavior or integrated hybrid storage system. The innovative objective of the paper is to propose an electrothermal multicriteria comparative study based on electrical and thermal criteria for two competitive powertrains. These semi-active power configurations (a 3-level DC/DC converter-based, and a Z-source converter-based) are implemented in a two-front wheel driven electric vehicle during extreme regenerative braking conditions. Open-loop and closed-loop controls were implemented in the Z-source using the maximal constant boost control with 3rd harmonic injection modulation technique. We considered two paralleled IGBT modules instead of the single shoot-through structure. Our approach is based on simulation during an extreme braking maneuver leading to heavy repercussions on the overall powertrain system. The aim is to investigate the challenging structure of the Z-source. Results showed that the proposed 3-level DC/DC-based topology has better performances in terms of power losses, efficiency, thermal behavior, and electromagnetic interference. Full article

Energy management strategies are one of the key factors affecting the working efficiency of electric vehicle energy power systems. At present, electric vehicles will develop real-time and efficient energy management strategies according to the topology of on-board energy power system to improve the driving performance of vehicles. In this paper, a new electromechanical flywheel hybrid system is studied. Firstly, the characteristics of the topological scheme of the electromechanical flywheel hybrid system are analyzed, and the working modes are designed. Secondly, in order to improve the efficiency of vehicles’ energy utilization and ensure the real-time performance of the management strategy, an energy management strategy based on fuzzy rules is designed with the flywheel’s state of energy (SOE) as the key reference parameter. Then, considering the directional stability in the braking process, the braking force distribution strategy between the front axle and the rear axle is designed. In order to improve the braking energy recovery efficiency, the secondary distribution strategy consisting of a mechanical braking force and regenerative braking force on the front and rear axles is designed. Finally, the bench test of a electromechanical flywheel hybrid system is carried out. Experiments show that compared with the original dual-motor four-wheel drive scheme, the electromechanical flywheel hybrid four-wheel drive system scheme developed in this paper can reduce the current variation range of lithium batteries by 43.16%, increase the average efficiency by 1.04%, and increase the braking energy recovery rate by 40.61% under the Japan urban cycle conditions. In addition, taking advantage of the energy and power regulation advantages of the electromechanical flywheel device, the power consumption of the lithium battery is reduced by 1.82% under cycling conditions. Full article

The E-LISA research project, under way within the Clean Sky 2 framework, has the objective of developing an innovative iron bird dedicated to executing tests on the landing gear of a small aircraft transport equipped with an electro-mechanical landing gear and electrical brake. Such tests include the simulation of complete landing procedures under different operating conditions such as runway friction, presence of periodical defects along the runway, variable aircraft weight, and approach speed. To this end, the iron bird requires novel solutions in both its architecture and its control scheme. This paper details an innovative solution that is being implemented in the E-LISA iron bird to enable the execution of tests on a landing gear, reproducing the effects of any type of runway irregularity. First, the rig architecture is presented in detail, with particular care toward the hybrid position/force control system that manages its operations. Then, a simulation model is introduced with the objective of verifying the control system stability and the test rig capability to reproduce on the test articles the effects produced on the landing gear leg of periodical runway irregularities. Simulations results are presented, highlighting the stability of the proposed control scheme and providing a preliminary assessment of the system performances. Full article

In this work, the electromechanical system of the 8000-series of Athens trolleybuses, based on data provided by OSY S.A., is analyzed. Those data were used to develop a valid model in order to estimate the total energy consumption of the vehicle under any possible operating conditions. In addition, an effort is made to estimate the energy saving potential if the wasted energy—in the form of heat—during braking or downhill courses is recovered (regenerative braking) and retrofitted during normal operation. This process requires the installation of appropriate electrical apparatus to recover and temporarily store this energy amount. Moreover, due to the fact that the main engine of the system is an asynchronous electric machine, its driving scheme is also of interest. This study assumes the current driving scheme, that is the direct vector control (DVC), and proposes an alternative control method, the direct torque control (DTC). Energy consumption/saving calculations highlight the effectiveness of incorporating regenerative braking infrastructure in trolleybuses transportation systems. Finally, a sustainable hybrid energy storage unit that supports regenerative braking is proposed. Full article

For the electro-mechanical hybrid braking system, which is composed of electric brake and general friction brake, the models of electric braking force, total braking force and the utilization adhesion coefficient for front and rear axles were established based on the analysis of braking torque distribution. The variation relationship between electric braking force and friction braking force in different braking intensity was calculated and analyzed with the paralleled-hybridized braking control strategy. Taking USA urban driving circle UDDS as an example, the utilization adhesion coefficient of front and rear axles was calculated at different braking intensity for a certain Electric Vehicles (EVs), and the braking stability was also analyzed for front-wheel drive EVs. The calculation results indicate that the utilization adhesion coefficient of front axle is always greater than that of rear axle, which means the front axle always locked ahead of the rear axle, thus the braking stability meets the requirement. The calculation results also have certain instructive significance on the anti-lock braking system (ABS) and electric brake-force distribution (EBD) of EVs. Full article