Search Results (35)

Based on the small perturbation method, the transient pressure control equation considering real gas effects was solved, and the fitting expression for the dynamic characteristic parameters of the gas film during the start-up process was obtained. Subsequently, the influence of structural parameters of spiral-groove dry-gas seals on the dynamic tracking of the stationary ring’s motion during the non-steady-state start-up process under three-degree-of-freedom perturbations was analyzed. The results show that when the stationary and rotating rings initially separate, the stationary ring exhibits good tracking performance for both axial and angular motions of the rotating ring, although the tracking capability varies significantly. As time and film thickness increase, the tracking capability gradually weakens, and for the working film thickness, the tracking parameters tend to stabilize when the working film thickness is reached. The larger the spiral angles and the deeper the dynamic pressure grooves, the poorer the axial and angular tracking performance of the sealing ring. The number of grooves has a minimal impact on the axial and angular tracking performance of the stationary ring. A higher balance coefficient improves the axial and angular tracking performance of the stationary ring. Full article

The tribological behavior of molybdenum disulfide (MoS₂) coatings was systematically investigated under various controlled gas environments in a vacuum chamber. A hemispherical steel pin was slid cyclically over a MoS₂-coated steel disk, prepared via high-speed powder spraying. The study measured both dynamic and static friction coefficients under different gaseous atmospheres, including high vacuum, helium, argon, dry air, and water vapor. In high vacuum (10⁻⁵ Pa), an ultra-low dynamic friction coefficient (µ ≈ 0.01) was observed, while increasing values were recorded with helium (µ ≈ 0.03), argon (µ ≈ 0.04), dry air (µ ≈ 0.17), and water vapor (µ ≈ 0.30). Static friction coefficients followed a similar trend, decreasing significantly upon evacuation of water vapor or injection of inert gases. Surface analyses revealed that friction in vacuum or inert gases promoted smooth wear tracks and basal plane alignment of MoS₂ crystallites, while exposure to water vapor led to rougher, more disordered wear surfaces. Mass spectrometry and energetic modeling of physisorption interactions provided further insights into gas–solid interfacial mechanisms. These results demonstrate that the tribological performance of MoS₂ coatings is highly sensitive to the surrounding gas environment, with inert and vacuum conditions favoring low friction through enhanced basal plane orientation and minimal gas–surface interactions. In contrast, water vapor disrupts this structure, increasing friction and surface degradation. Understanding these interactions is crucial for optimizing MoS₂-based lubrication systems in varying atmospheric or sealed environments. Full article

This study focuses on the PS8 well in the Penglai Gas Field (Sichuan Basin), a newly identified key exploration area, where high-yield gas testing has been achieved from the Ediacaran Fourth Member of the Dengying Formation. Comprehensive analyses of drilling cores, cuttings, thin sections, analytical data, well logging, and production testing data were conducted to investigate the main characteristics of the gas reservoir and the factors controlling the formation model of the reservoir. The results reveal that the reservoir rocks in the Fourth Member of the Dengying Formation are primarily algal-clotted dolomite, algal-laminated dolomite, and arenaceous dolomite. The reservoir porosity is dominated by secondary pores, such as algal-bonded framework pores, intergranular dissolved pores, and intercrystalline dissolved pores, which contribute to the overall low porosity and extremely low permeability. The gas reservoir is classified as a unified structural–lithological reservoir, with the upper sub-member of the Fourth Member serving as a completely gas-bearing unit. This unit is characterized as an ultra-deep, dry gas reservoir with medium sulfur and medium CO₂ contents. The development of this gas reservoir follows a “laterally generated and laterally stored, upper generation and lower storage” reservoir formation model. Regional unconformities and fracture systems developed during the Tongwan II Episode tectonic movement provide efficient pathways for hydrocarbon migration and accumulation. The high-quality source rocks in the lower Cambrian Qiongzhusi Formation serve as both the direct cap rock and lateral seal of the gas reservoir, creating an optimal source–reservoir spatial configuration. This study provides valuable insights into the giant gas reservoir of the Dengying Formation, which can aid in optimizing exploration activities in the Sichuan Basin. Full article

In this study, a chaos theory-based characterization method is proposed to address the nonlinear behavior of acoustic emission (AE) signals during the startup and shutdown phases of dry gas seals. AE signals were collected through a controlled experiment at three distinct phases: startup, normal operation, and shutdown. Analysis of these signals identified a transition speed of 350 r/min between the mixed lubrication (ML) and hydrodynamic lubrication (HL) states. The maximum Lyapunov exponent, correlation dimension, K-entropy, and attractors of the AE signals throughout the operation of the dry gas seal are calculated and analyzed. The findings indicate that the chaotic features of these signals reflect the friction state of the seal system. Specifically, when the maximum Lyapunov exponent is greater than zero, the system exhibits chaotic behavior. The correlation dimension and K-entropy first increase and then decrease in boundary and hybrid lubrication states, while remaining stable in the hydrodynamic lubrication state. Attractors exhibit clustering in boundary lubrication and dispersion in mixed lubrication states. The proposed method achieves an accuracy of 98.6% in recognizing the friction states of dry gas seals. Therefore, the maximum Lyapunov exponent, correlation dimension, and K-entropy are reliable tools for characterizing friction states, while attractors serve as a complementary diagnostic feature. This approach provides a novel framework for utilizing AE signals to evaluate the friction states of dry gas seals. Full article

With the improvement of dry gas seal efficiency in high-parameter fields, the flow pattern of gas film lubrication is complicated. Based on gas lubrication theory, the Reynolds equation of compressible gas was established with a bidirectional T-groove dry gas seal as the research object. The Reynolds equation was solved to obtain a modified turbulent film pressure distribution law that affects gas lubrication. The effectiveness of the calculation program was verified by experimental tests. The results show that with an increase in operating parameters, the turbulence effect caused the gas film pressure fluctuation in the T-groove region to intensify, resulting in gas film flow instability. In addition, the inertia effect improved, which slowed down the leakage and affected the change law of stiffness and the rigid leakage ratio. When the fluid speed and gas pressure were low, the inertia effect could be ignored. When the groove depth was increased to 8 μm, the height difference between the trough and non-T-groove region became larger due to the combination of the turbulence and inertia effects. Further, when the gas film thickness was 3 μm, the opening force and gas film stiffness were high due to the dynamic pressure effect in the small film thickness groove. An increase in the gas film thickness weakened the turbulence effect and reduced the gas film pressure fluctuation. Full article

One of the primary causes of mechanical face seal failure is rotor vibration. Traditional dynamic seal models often cannot fully explain failure mechanisms. The dynamic models of seals proposed in this paper, including those developed by the authors, are valuable for predicting seal dynamics during operation in specific turbomachinery and for explaining the causes of seal failure. The single-mass dynamic model is suitable for analyzing the dynamics of contact mechanical face seals and simply designed dry gas seals. The two-mass dynamic model is used to investigate the operational dynamics processes of classical dry gas seals under complex loading conditions. The three-mass dynamic model is used to study various complex types of mechanical face seals. This model can determine the normal operating condition range and explain leakage mechanisms in the presence of excessive rotor vibrations. Full article

To obtain an optimal range of structural parameters for dry-gas seals with good performance, this study employed advanced sensing technology to monitor and analyze the internal flow characteristics of dry-gas seals in real time. Additionally, the validity of the calculation program was verified through experimentation. Using steady-state performance parameters as evaluation indices, a calculation model with lubrication characteristics was developed. The results indicate that when there are 12 grooves, the gas film pressure distribution is uniform and has a high value. At pressures greater than 2 MPa, the opening force, leakage, and gas film stiffness change significantly due to enhanced dynamic pressure effects with high-pressure differences, which reduces the local contact forces and frictional forces. At a constant speed, decreasing the gas film thickness increases the pressure difference while increasing both the opening force and film stiffness; however, at higher rotational speeds where the gas flow becomes non-uniform, the stability of the gas film is affected, leading to increased frictional forces. When there are between 10 and 16 grooves with depths ranging from 5.0 to 6.0 μm, dynamic pressure effects caused by pressure gradients become apparent, resulting in good dry-gas sealing performance being achieved. This research provides a theoretical reference for optimizing the design of dry-gas seals, as well as their steady-state seal performance. Full article

In this work, a new model to analyse the dynamic characteristic coefficient of the S-CO₂ dry gas seal was reported. Taking into account that the flow within the S-CO₂ dry gas seal is close to adiabatic flow, the impact of the temperature change on the dynamic characteristic coefficient of the gas film cannot be ignored. To address this issue, a complete variable perturbation model (CVPM) under the adiabatic flow process was established using the frequency perturbation method while considering multiple complex effects. Then, the finite difference method was used to solve the CVPM. The gas film’s dynamic stiffness and damping coefficients were calculated and analysed for different conditions, operating parameters, and frequency ratios. From our analysis, it was demonstrated that the dynamic coefficient of the gas film exhibited frequency dependence. The turbulence coefficient perturbation had the most remarkable influence on the gas film’s dynamic coefficient, compared to the temperature, viscosity, and centrifugal inertia force perturbations. The isothermal flow, adiabatic flow, inlet pressure, and inlet temperature also affected the magnitude of the dynamic characteristic coefficient of the gas film. However, no significant impact on their tendency to vary with the frequency ratio was found. Our work provides new theoretical support for the dynamic analysis of S-CO₂ dry gas seals, which is of great importance for future applications. Full article

This study investigated using Hedychium gardnerianum, an invasive plant, combined with dehydrated alfalfa (Medicago sativa) with varying percentages of alfalfa: control (0% alfalfa), T1 (10%), T2 (20%), T3 (30%), and T4 (40%), to enhance nutritional parameters in silage for ruminants in the Azores. Samples were vacuum-sealed and stored for 45 days at room temperature to promote anaerobic fermentation. Chemical analysis showed that alfalfa addition increased dry matter (DM) from 12.33% to 48.04% and crude protein from 11.34% DM to 24.63% DM. Insoluble fiber levels decreased, enhancing digestibility. In vitro fermentation indicated higher gas production in 40% alfalfa silage, suggesting faster fermentation. In conclusion, incorporating dehydrated alfalfa into Hedychium gardnerianum silage particularly enhances nutritional quality and digestibility. This approach offers a practical solution for ruminant feed in the Azores, particularly during feed scarcity periods. Full article

Aiming at the compliant end face gas film seal structure, based on the linearized Boltzmann equation, the Poiseuille flow coefficient is introduced, and the generalized Reynolds equation and the sealing performance parameter solution formula considering the boundary slip flow effect are established. Through Newton–Raphson iterative calculation, the degree of influence of the slip flow effect under different working conditions is analyzed, and the internal relationship between structural parameters and sealing performance is compared. The results show that the slip flow effect can have a large impact on the pressure distribution in the fluid field close to the low-pressure side. Due to the existence of the step phenomenon of boundary velocity, it is not conducive to increasing the gas film opening force and controlling the mass leakage rate, but it can play a positive role in reducing the viscous friction power consumption. In the case of a smaller sealing gas film thickness and lower medium pressure, the slip flow effect is significant, which will have a greater impact on the sealing performance, and at this time, the slip flow effect can not be ignored. In addition, the change in seal structure parameters will also have a large impact on the sealing performance. With an increase in the wave foil thickness, the compliant end face evolves towards the rigid end face, the fluid wedge effect is weakened, and the gas film opening force and mass leakage rate are reduced. The stiffness-to-leakage ratio shows a strong nonlinear decreasing trend with an increase in the wave foil chord length and pitch, which eventually tends to a stable value. The results of this paper provide a theoretical basis for the matching design of the structural parameters of compliant end-face gas film seals under different service conditions. Full article

In recent years, the use of dry gas seal technology in high-end industrial applications has become increasingly widespread. Existing research has primarily focused on unidirectional grooves. This study introduces an innovative approach by incorporating bidirectional grooves inspired by the biomimetic design of a carp tail, aiming to enhance sealing performance. The analysis of flow-field characteristics was conducted using Fluent software to evaluate the effect of different groove designs on sealing efficacy. The results indicate that curved grooves are more effective in directing gas flow and reducing fluid dynamic losses, thus improving the overall sealing efficiency. In particular, the outer-curved carp-tail groove exhibited superior dynamic pressure effects and reduced pressure drops across various operating conditions. The optimal radial dam-to-groove width ratio ranged from 3.8 to 4.1, and the optimal groove depth ranged from 6.5 to 9.6 μm. This investigation focused on the design and performance evaluation of biomimetic carp-tail grooves for dry gas seals, presenting a novel groove configuration for end-face sealing and further advancing the theoretical understanding of dry gas seals. Full article

The emergence of dry gas seals has revolutionized the form of fluid sealing. The traditional research and analysis of dry gas seals is carried out by considering the lubricating medium gas as an ideal gas, but at this stage, the sealing application environment is complicated, so it is necessary to consider the real gas effect of the lubricating medium gas to expand and break through the design system of dry gas seals. We choose seven common lubricating media in dry gas seal applications and screen the optimal density expression of the real gas using different real gas equations of state. Then, we study the extent to which the compression factors of different lubricating gases deviate from the ideal gas and analyze the errors of different real gas equations of state. These results can provide an optimal expression to clarify the mechanism by which the real gas effect affects the dry gas seal performance, which helps to grasp the nature of dry gas seals, predict the dry gas seal behavior, and guide the dry gas seal application. Full article

A dry gas seal (DGS) is one of the key basic components of natural gas transmission pipeline compressors, and the sealing performance of a DGS dealing with complex multi-component pipeline natural gas is different from that dealing with conventional nitrogen medium. In this paper, a spiral groove DGS of the compressor in natural gas transmission pipeline systems is taken as the research object. The thermal hydrodynamic lubrication model of the DGS is established considering turbulence effect and choking effect. Based on the finite difference method, the temperature and pressure distributions and the steady-state performance of the DGS are obtained by simulating. The influence of unitary impurity compositions such as light hydrocarbon, heavy hydrocarbon, non-hydrocarbon, and their contents on the steady-state performance of the DGS is analyzed. The steady-state performance of the DGS dealing with multi-impurity natural gas such as in the West-East gas transmission is investigated under different operating conditions. The results show that turbulence had a significant effect on the DGS, while choking had a weak effect. Increasing the content of light hydrocarbon such as C₂H₆ and heavy hydrocarbon such as C₅H₁₀ resulted in an increase in the gas film stiffness, leakage rate, and the temperature difference between the inlet and outlet, while non-hydrocarbon, such as N₂, reduced the temperature difference between the inlet and outlet. The greatest impact on seal performance was produced by the heavy hydrocarbon, followed by the light hydrocarbon, and the least was produced by the non-hydrocarbon. Full article

Concerning the application of high-precision, enormous rotating equipment under harsh working conditions, the advantages of dry gas sealing technology are increasingly obvious. Herein, research on the dynamic stability of dry gas seals is reviewed based upon their operating mechanisms. The influence of the dry gas seal structure, vibration response, and dynamic followability on the reliability of the shaft end sealing system of rotating machinery is the focus of current dry gas sealing technology. This work reviews the research history; analyzes the key coefficient of the instability of the sealing system under external disturbances, and the existing research on stability models; discusses the influence of starting and stopping characteristics, working conditions, and groove parameters on the stability of dry gas seals; and points out the shortcomings in the existing research. In addition, potential developments in dynamic stability are proposed, including improving model accuracy, improving experimental techniques, or applying intelligent control and optimization methods to enhance the dynamic stability of the sealing system. Finally, the development prospects for dry gas sealing technology in intelligent monitoring and wide temperature range adaptations are discussed, and theoretical guidance for improving a dry gas seal system is provided. Full article

Silicon carbide (SiC) ceramics with high bending strength were prepared by hot pressing sintering (HPS) with yttrium aluminum garnet (Y₃Al₅O₁₂, YAG) as sintering additive, and the effects of YAG content and sintering temperature on the sintering behavior, microstructure and mechanical properties of SiC ceramics were investigated in detail. The uniform distribution of YAG to form a liquid phase and the driving force provided by hot pressing sintering decrease the sintering temperature, improve the densification of SiC ceramics, and refine the crystal size. By means of suitable sintering conditions with the additional amount of YAG of 5 wt%, the sintering temperature of 1950 °C and a pressure of 30 MPa, the resultant SiC/YAG composite ceramics possesses high sintering and mechanical properties with the relative density of 98.53%, the bending strength of 675 MPa, the Vickers hardness of up to 17.92 GPa, and the elastic modulus of 386 GPa. The as-prepared SiC/YAG composite ceramics are promisingly used as the dry gas seal materials in the centrifugal compressors. Full article