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Keywords = direct coal liquefaction residue

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25 pages, 7037 KB  
Article
Preparation, Properties, and Interaction Mechanism of High-Ratio DCLR-Modified Asphalt
by Lei Xia, Qidong Su, Jian Liu, Qi Wang, Dongwei Cao, Gaoqiang Zhang and Lingyan Shan
Materials 2025, 18(8), 1798; https://doi.org/10.3390/ma18081798 - 15 Apr 2025
Viewed by 411
Abstract
In response to the complex pretreatment processes (e.g., solvent dissolution and high-temperature melting) of direct coal liquefaction residue (DCLR) in asphalt, its low-dosage limitation for high-value utilization in asphalt pavement, and the unclear interaction mechanisms between high-proportion DCLR and asphalt, this study comprehensively [...] Read more.
In response to the complex pretreatment processes (e.g., solvent dissolution and high-temperature melting) of direct coal liquefaction residue (DCLR) in asphalt, its low-dosage limitation for high-value utilization in asphalt pavement, and the unclear interaction mechanisms between high-proportion DCLR and asphalt, this study comprehensively analyzed the molecular composition and structural characteristics of DCLR at multiple scales using FTIR, GPC, SEM, BET, Tg-FTIR, and XRD. DCLR was crushed to a particle size of 0.15 mm and mixed with 70# base asphalt at mass ratios of 10:100, 15:100, 20:100, 25:100, 30:100, 40:100, and 45:100 at 185 °C to prepare high-proportion DCLR-modified asphalt. The conventional and rheological properties of DCLR-modified asphalt at various dosages were evaluated and compared with those of Buton rock asphalt (BRA)-modified asphalt at equivalent dosages. The results indicated that DCLR and BRA significantly improved the high-temperature performance and PG grade of the base asphalt but reduced its low-temperature performance and grade. At equivalent dosages, DCLR exhibited a more pronounced enhancement in high-temperature performance and a greater reduction in low-temperature performance compared to BRA. High-proportion DCLR-modified asphalt meets the technical requirements for high-modulus asphalt. Using FTIR, GPC, four-component analysis, and elemental analysis, the chemical composition and performance variation trends of high-proportion DCLR-modified asphalt were investigated at multiple scales. The interfacial physical, chemical, and mechanical behaviors between DCLR and base asphalt were characterized. The interaction mechanisms between high-proportion DCLR and asphalt were elucidated, and a novel application strategy for DCLR in asphalt was proposed, significantly enhancing its resource utilization rate in road engineering. Full article
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13 pages, 4539 KB  
Article
Preparation and Electrochemical Performance of Activated Composite Carbon Nanofibers Using Extraction Residue from Direct Coal Liquefaction Residue
by Jingyi Liu, Jing Wu, Tongxin Qiao, Peng Li and Daoguang Teng
Sustainability 2024, 16(6), 2331; https://doi.org/10.3390/su16062331 - 12 Mar 2024
Cited by 1 | Viewed by 1297
Abstract
Organic carbon extracted from direct coal liquefaction residue (DLCR) is an ideal precursor for the preparation of carbon materials. However, investigations into the utilization of the extraction residue (ER) are rarely reported. In this work, ER from DCLR was pretreated with H2 [...] Read more.
Organic carbon extracted from direct coal liquefaction residue (DLCR) is an ideal precursor for the preparation of carbon materials. However, investigations into the utilization of the extraction residue (ER) are rarely reported. In this work, ER from DCLR was pretreated with H2O2 to afford oxidized extraction residue (OER). Then, the OER was mixed with polyacrylonitrile (PAN) in N,N-dimethylformamide for the preparation of composite carbon nanofibers by electrospinning. With adding 80 wt.% OER, the composite carbon nanofibers still demonstrate a clear fiber profile and smooth surface under a scanning electron microscope, indicating that the OER has good solubility with PAN in N,N-dimethylformamide. The electrochemical performance characterization of the activated composite carbon nanofiber shows that the P-OER60-AC (activated composite carbon nanofibers prepared with 60 wt.% of OER and 40 wt.% of PAN) has a better electrochemical performance with a specific capacitance of 97 F/g at 0.5 A/g, as compared to the others. Additionally, the P-OER80-AC (activated composite carbon nanofibers prepared with 80 wt.% of OER and 20 wt.% of PAN) is also considerable for the perspective of coal-based solid waste treatment and utilization. Full article
(This article belongs to the Special Issue Separation and Utilization of Coal-Based Solid Waste)
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14 pages, 4150 KB  
Article
Experimental Study on Electrochemical Desulfurization of Coal Liquefaction Residue
by Jianming Fan, Yongfeng Zhang, Na Li, Ruzhan Bai, Qi Liu and Xing Zhou
Molecules 2023, 28(6), 2749; https://doi.org/10.3390/molecules28062749 - 18 Mar 2023
Cited by 4 | Viewed by 2609
Abstract
The occurrence of sulfur in coal direct liquefaction residue affects its further high quality and high value utilization. Electrochemical desulfurization is characterized by mild reaction conditions, simple operation, easy separation of sulfur conversion products and little influence on the properties of the liquefied [...] Read more.
The occurrence of sulfur in coal direct liquefaction residue affects its further high quality and high value utilization. Electrochemical desulfurization is characterized by mild reaction conditions, simple operation, easy separation of sulfur conversion products and little influence on the properties of the liquefied residue. An anodic electrolytic oxidation desulphurization experiment was carried out on the liquefaction residue of the by-product of a coal-to-liquid enterprise in the slurry state. An electrochemical test and material characterization of raw materials before and after electrolysis showed that electrolytic oxidation can desulfurize the liquefaction residue under an alkaline condition. Linear sweep voltammetry (LSV) was used for the electrolysis experiments to obtain the optimal slurry concentration of 60 g/L. On this basis, the reaction kinetics were calculated, and the minimum activation energy in the interval at 0.9 (V vs. Hg/HgO) was 19.71 kJ/mol. The relationship between the electrolytic desulfurization of the liquefied residue and energy consumption was studied by the potentiostatic method. The influence of anodic potential and electrolytic temperature on the current density, cell voltage, desulfurization rate and energy consumption was investigated. The experimental results showed that the desulfurization rate and total energy consumption increase positively with the increase in reaction temperature and electrolytic potential in a certain range. The influence of the reaction temperature on the desulfurization rate and total energy consumption is more prominent than that of electrolytic potential, but the energy consumption of sulfur removal per unit mass does not show a positive correlation. Therefore, with the energy consumption per unit mass of sulfur removal as the efficiency index, the optimal experimental results were obtained: under the conditions of 0.8 (V vs. Hg/HgO) anode potential, 50 °C electrolytic temperature, 60 g/L slurry concentration and 14,400 s electrolytic time, the desulfurization rate was 18.85%, and the power consumption per unit mass of sulfur removal was 5585.74 W·s/g. The results of XPS, SEM, BET and IC showed that both inorganic and organic sulfur were removed by electrolytic oxidation, and the morphology, pore structure and chemical bond of the liquefied residue were affected by electrolytic oxidation. The research method provides a new idea and reference for the efficiency evaluation of desulfurization and hydrogen production from coal liquefaction residue. Full article
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14 pages, 6193 KB  
Article
High-Temperature Reaction Mechanism of Molybdenum Metal in Direct Coal Liquefaction Residue
by Chunling Wu, Linge Ma, Yufei Zhu, Xuqiang Guo, Yongli Wu, Zhen Wu, Xian Zhang and Lihua Hou
Catalysts 2022, 12(8), 926; https://doi.org/10.3390/catal12080926 - 21 Aug 2022
Cited by 6 | Viewed by 3248
Abstract
In this paper, the extraction residue of direct coal liquefaction residue-DCLR(ER) was used as raw material. The high-temperature reaction mechanism of Mo compound in DCLR(ER) was investigated using a synchronous thermal analyzer and the Factsage database. The high temperature reaction of [...] Read more.
In this paper, the extraction residue of direct coal liquefaction residue-DCLR(ER) was used as raw material. The high-temperature reaction mechanism of Mo compound in DCLR(ER) was investigated using a synchronous thermal analyzer and the Factsage database. The high temperature reaction of DCLR(ER)-MoO3 in an oxygen atmosphere consists of pyrolysis of organic components at 400–600 °C, molybdenum trioxide sublimation at 747–1200 °C, and a stable stage at 600–747 °C. The thermal reaction process of the DCLR(ER)-MoS2 system in the oxygen atmosphere involves the pyrolysis of unreacted coal and asphaltene, the oxidation of molybdenum sulfide at 349–606/666 °C, the diffusion of MoO3 at 606/666–85 °C, and the sublimation reaction process of MoO3 at 854–1200 °C. The results show that the lower heating rate can promote the oxidation of the Mo compound and the sublimation of molybdenum trioxide. On the other hand, the oxides of aluminum, calcium, and iron in DCLR(ER) can inhibit the oxidative pyrolysis efficiency of the DCLR(ER)-MoS2 system. Full article
(This article belongs to the Section Catalytic Reaction Engineering)
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12 pages, 2957 KB  
Article
Recycling Molybdenum from Direct Coal Liquefaction Residue: A New Approach to Enhance Recycling Efficiency
by Chunling Wu, Yang Luo, Kai Zhao, Xiaobing Yu, Xian Zhang and Xuqiang Guo
Catalysts 2020, 10(3), 306; https://doi.org/10.3390/catal10030306 - 6 Mar 2020
Cited by 13 | Viewed by 3294
Abstract
In this paper, direct coal liquefaction residue was prepared from Shen-dong coal, and the solubility of the residue in five organic solvents was studied. Then, an experimental device was set up to recover molybdenum (Mo) compounds from the direct coal liquefaction residue after [...] Read more.
In this paper, direct coal liquefaction residue was prepared from Shen-dong coal, and the solubility of the residue in five organic solvents was studied. Then, an experimental device was set up to recover molybdenum (Mo) compounds from the direct coal liquefaction residue after extraction, and the influences of sublimation temperature and duration on recycling efficiency were examined. The recycled Mo-based products were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), and a thermal analyzer. The results reveal that the optimum extraction conditions were obtained through ultrasonic extraction with a quinoline solvent and the highest recycling efficiency occurred for sublimation at 900 °C for 30 min. The recycled products are identified to be α-MoO3 crystals. Moreover, the α-MoO3 crystal is thermally stable before the temperature reaches its melting point. Full article
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16 pages, 1865 KB  
Article
Preparation and Properties of Asphalt Binders Modified by THFS Extracted From Direct Coal Liquefaction Residue
by Jie Ji, Hui Yao, Wenhua Zheng, Zhi Suo, Yuefeng Shi, Ying Xu, Hao Wu and Zhanping You
Appl. Sci. 2017, 7(11), 1155; https://doi.org/10.3390/app7111155 - 10 Nov 2017
Cited by 13 | Viewed by 4130
Abstract
This paper aims to study the preparation and viscoelastic properties of asphalt binder modified by tetrahydrofuran soluble fraction (THFS) extracted from direct coal liquefaction residue. The modified asphalt binders, which blended with SK-90 (control asphalt binder) and 4%, 6%, 8% and 10% THFS [...] Read more.
This paper aims to study the preparation and viscoelastic properties of asphalt binder modified by tetrahydrofuran soluble fraction (THFS) extracted from direct coal liquefaction residue. The modified asphalt binders, which blended with SK-90 (control asphalt binder) and 4%, 6%, 8% and 10% THFS (by weight of SK-90), were fabricated. The preparation process for asphalt binder was optimized in terms of the orthogonal array test strategy and gray correlation analysis results. The properties of asphalt binder were measured by applying Penetration performance grade and Superpave performance grade specifications. In addition, the temperature step and frequency sweep test in Dynamic Shear Rheometer were conducted to predict the rheological behavior, temperature and frequency susceptibility of asphalt binder. The test results suggested the optimal preparation process, such as 150 °C shearing temperature, 45 min shearing time and 4000 rpm shearing rate. Subsequently, the addition of THFS was beneficial in increasing the high-temperature properties but decreased the low-temperature properties and resistance to fatigue. The content analysis of THFS showed the percentage of 4~6% achieved a balance in the high-and-low temperature properties of asphalt binder. The asphalt binder with higher THFS content exhibited higher resistance to rutting and less sensitivity to frequency and temperature. Full article
(This article belongs to the Section Materials Science and Engineering)
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