Search Results (9)

Vibration control in boring processes is essential to ensure machining accuracy and stability. This study analyzed the vibration response of a boring bar fitted with a combination of three pairs of spherical Mass–Rubber Dynamic Vibration Absorbers (MR-DVAs) with different stiffness constants during internal turning operations on a lathe machine. A customized boring bar with an internal cavity designed to house the spherical MR-DVA was employed. Modal analysis was performed using ANSYS software version 19.2 to determine natural frequencies, which were then applied in harmonic response simulations to analyze vibration behavior under an excitation force derived from cutting parameters including spindle speed, federate, and depth of cut. The dynamic response was evaluated in three axes (axial, tangential, and radial), highlighting the effectiveness of different rubber combinations. The results demonstrated that the integration of the spherical MR-DVA significantly reduced vibration amplitudes. These findings contribute to optimizing vibration control in deep-hole boring applications. Full article

The turning of small-diameter deep holes is usually critical when the process of machining is unstable and the use of a special boring bar is often necessary. This paper is focused on the influence of cutting speed with a combination of cutting conditions such as feed and tool overhang on chatter marks, surface roughness and roundness of machined holes. In the experiment, two types of tool material for indexable boring bars were used, namely cemented carbide and steel. These are a group of boring bars used for the internal turning of holes of small diameters with indexable cutting inserts. Monolithic carbide boring bars are already used for internal turning of holes of even smaller diameters. Uncoated turning inserts made of cermet were used. The cutting tests were performed on the DMG CTX alpha 500 turning center. In the case of the steel boring bar, decreasing the cutting speed really led to an increase in the quality of the surface roughness and reduced the formation of chatter marks and large chatter marks. The cemented carbide boring bar also followed a similar trend, but it should be noted that the overall effect was not so great. This means that increasing the cutting speed makes the cutting process less stable and, vice versa, lower values of cutting speed reduce the formation of chatter marks and the related deterioration of the surface quality. The occurrence of chatter is directly related to the increase in the surface roughness parameters Ra and Rz of the machined surface. It can be stated that the dependence of roundness deviations on cutting speed values has a similar character to the results of the measured surface roughness values. Therefore, if the cutting speed is increased, it will make the cutting process less stable; this is also indirectly reflected in larger roundness deviations. However, it is necessary to state that this phenomenon can be observed in turning holes with small diameters using the steel boring bar, where the unstable cutting conditions materialized in the form of chatter marks. Full article

Forward bias hole injection from 10-nm-thick p-type nickel oxide layers into 10-μm-thick n-type gallium oxide in a vertical NiO/Ga₂O₃ p–n heterojunction leads to enhancement of photoresponse of more than a factor of 2 when measured from this junction. While it takes only 600 s to obtain such a pronounced increase in photoresponse, it persists for hours, indicating the feasibility of photovoltaic device performance control. The effect is ascribed to a charge injection-induced increase in minority carrier (hole) diffusion length (resulting in improved collection of photogenerated non-equilibrium carriers) in n-type β-Ga₂O₃ epitaxial layers due to trapping of injected charge (holes) on deep meta-stable levels in the material and the subsequent blocking of non-equilibrium carrier recombination through these levels. Suppressed recombination leads to increased non-equilibrium carrier lifetime, in turn determining a longer diffusion length and being the root-cause of the effect of charge injection. Full article

High-efficiency deep-blue organic light-emitting diodes (OLEDs) play a crucial role in realizing ultra-high-definition (UHD) flat-panel displays and reducing power consumption. Generally, most reported OLEDs with a Commission Internationale de L’Eclairage (CIE) y coordinate < 0.06 are achieved by traditional fluorescent deep-blue emitters. However, it is challenging to obtain deep-blue fluorescent OLEDs with a high external quantum efficiency (EQE) (reaching the theoretical limit of 5%). In this work, we have successfully employed a hole-transporting material for an emitter, which can increase the efficiency in deep-blue OLEDs. The device employed with the proposed hole-transporting material exhibits deep-blue emission peaks at 427.0 nm with CIE coordinates of (0.155, 0.051), a turn-on voltage (Von) of 4.5 V, and an EQE of 4.5%. The performance of the OLED can be improved by 5.0% by optimizing the device structure. Finally, the flexible display when using the OLED devices exhibited a high image quality. Full article

This article shows how different drilling strategies may affect the geometrical and dimensional accuracy of deep through holes. The tests were conducted on a three-axis direct-drive turning center. The holes were drilled in cylindrical PA6 aluminum alloy specimens 30 mm in length and 30 mm in diameter using 6 mm Ø VHM HPC TiAlN-coated twist drill bits. The cutting fluid was supplied to the cutting zone through the spindle. The experiments involved applying three strategies to drill deep through (5D) holes. The first required the workpiece to be fixed and the tool to perform both rotary and reciprocating motions. The second assumed that the workpiece performed the primary (rotary) motion whereas the tool moved in reciprocating motion. In the third strategy, the workpiece and the tool rotated in opposite directions and the tool also performed a reciprocating motion. The straightness, roundness, cylindricity, and diameter errors were the key output parameters in the analysis of the geometrical and dimensional accuracy of holes. The Taguchi orthogonal array design of experiment (DOE) was employed to determine the effects of the input (cutting) parameters (i.e., spindle speed and feed per revolution) and the type of hole making strategy on the hole errors by means of multi-factor statistical analysis ANOVA. The use of the highest spindle speed (n = 4775 rpm), the highest feed per revolution ($f_n$ = 0.14 mm/rev) and strategy I resulted in the lowest values of the output parameters (STR = 22.7 µm, RON = 8.6 µm, CYL = 28.2 µm, and DE = 9.9 µm). Strategy I was reported to be the most effective for hole drilling in PA6 aluminum alloy because, irrespective of the values of the process parameters used, three out of four output parameters, i.e., straightness, roundness and diameter errors, reached the lowest values. Full article

The mechanical energy resulting from cutting processes is turned almost completely in thermal energy, which encourages thermal procedures, such as diffusion, leading to higher wear in the cutting tool and thus to higher temperatures. Furthermore, high temperatures influence the properties of the marginal zones in the workpiece. In this presented work, the in-process temperature of a cutting insert during single-lip deep hole drilling (SLD) is investigated. Therefore, a sensor-integrated tool with resistance temperature detectors (RTD) placed beneath the cutting insert is developed. First, the thermal properties of the cutting insert are adjusted to fit the assembled tool. Afterwards, a CEL-Simulation is obtained to examine the temperature distribution at the cutting edge of the SLD-tool. The temperatures calculated by simulation can be compared to the in-process temperatures of the sensor integrated tool. Because of the usage of a cooling lubricant, simulated temperatures can be varied with a factor to fit the experimentally measured temperature curves. The highest temperature during the process appears at the outer edge of the cutting insert. By knowing the thermal properties, the maximum process temperatures for the deep hole drilling operation are to be calculated. The results represent a contribution to an interdisciplinary research project “Surface Conditioning in Machining Processes” (SPP 2086) of the German Research Foundation (DFG). Full article

In contrast to metalworking there are no standardized or (at least) generally accepted, relative machinability tests for innovative or less known wood-based panels. The most reliable testing procedures are based on the use of a specialized, accurate system for measuring cutting forces and on conducting all tests in conditions that are similar to real industrial conditions (machine tool, cutting parameters etc.). However, the need for a more simplified testing procedure has often been voiced—not all scientists specializing in wood-based materials development have a machine tool comparable to one that can be found in a real furniture factory and piezoelectric force sensors at their unlimited disposal. To meet this need, the highly simplified, preliminary machinability test for wood-based boards in the case of drilling was developed and tried. The results of experimental research suggest that the simplified way of testing of relative machinability of wood-based boards (i.e., testing based on the photoelectric measurement of the time needed to make a 10 mm deep hole under constant feed force) can be a useful substitute of standard machinability testing procedure (based on accurate cutting forces measurements carried out in the standard industrial conditions). When verifying the simplified testing procedure, samples from each of the three basic groups of wood-based materials of substantially different internal structures (fiberboard, particleboard, and veneer boards) were tested. The relationship between significantly reliable and highly simplified machinability indexes turned out to be at a satisfactory level (R² = 0.97 for particleboards and R² = 0.95 for fiberboards or boards made of veneer or solid wood). The use of a simplified procedure can be especially pragmatic in case of any preliminary testing of innovative wood-based boards during the material development work. Full article

CdSe/ZnS quantum dots (QDs) have attracted great consideration from investigators owing to their excellent photo-physical characteristics and application in quantum dot light-emitting diodes (QD-LEDs). The CdSe/ZnS-based inverted QD-LEDs structure uses high-quality semiconductors electron transport layers (ETLs), a multilayered hole transporting layers (HTLs). In QD-LED, designing a device structure with a minimum energy barrier between adjacent layers is very important to achieve high efficiency. A high mobility polymer of poly (9,9-dioctylfluorene-co-N-(4-(3-methylpropyl)) diphenylamine (TFB) was doped with 4,4′-bis-(carbazole-9-yl) biphenyl (CBP) with deep energy level to produce composite TFB:CBP holes to solve energy mismatch (HTL). In addition, we also improved the QD-LED device structure by using zinc tin oxide (ZTO) as ETL to improve device efficiency. The device turn-on voltage Vt (1 cd m⁻²⁾ with ZTO ETL reduced from 2.4 V to 1.9 V significantly. Furthermore, invert structure devices exhibit luminance of 4296 cd m⁻², current-efficiency (CE) of 7.36 cd A^−1, and external-quantum efficiency (EQE) of 3.97%. For the QD-LED based on ZTO, the device efficiency is improved by 1.7 times. Full article

We show that the concept of entropy and the dynamics of gravitation provide the linchpin in a unified scheme to understand the physics of black hole computers, spacetime foam, dark energy, dark matter and the phenomenon of turbulence. We use three different methods to estimate the foaminess of spacetime, which, in turn, provides a back-door way to derive the Bekenstein-Hawking formula for black hole entropy and the holographic principle. Generalizing the discussion for a static spacetime region to the cosmos, we find a component of dark energy (resembling an effective positive cosmological constant of the correct magnitude) in the current epoch of the universe. The conjunction of entropy and gravitation is shown to give rise to a phenomenological model of dark matter, revealing the natural emergence, in galactic and cluster dynamics, of a critical acceleration parameter related to the cosmological constant; the resulting mass profiles are consistent with observations. Unlike ordinary matter, the quanta of the dark sector are shown to obey infinite statistics. This property of dark matter may lead to some non-particle phenomenology and may explain why dark matter particles have not been detected in dark matter search experiments. We also show that there are deep similarities between the problem of “quantum gravity” (more specifically, the holographic spacetime foam) and turbulence. Full article