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Keywords = cooling setup

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29 pages, 3377 KB  
Article
Smart Environment Adaptation for Proper Greenhouse Cultivation: From Prototype to Sustainable Operation of Auxiliary Air-Cooling System
by Naji Mordi Naji Al-Dosary, Saleh Mufleh Al-Sager, Waleed Abdulrahman Almasoud, Mohammed Rajab Shady, Salah Mohammad Al-Tuwairqi, Rayan Fahad Al-Muraikhi and Khalid Abdulaziz Al-Samman
Sustainability 2026, 18(4), 2127; https://doi.org/10.3390/su18042127 - 21 Feb 2026
Viewed by 149
Abstract
Traditional greenhouse cooling often relies on single-pass evaporative systems that exhaust valuable moisture and CO2 into the atmosphere. This research introduces a sustainable alternative by developing a laboratory-scale greenhouse that utilizes a closed-loop ducting system to recycle cool, humidified exhaust air back [...] Read more.
Traditional greenhouse cooling often relies on single-pass evaporative systems that exhaust valuable moisture and CO2 into the atmosphere. This research introduces a sustainable alternative by developing a laboratory-scale greenhouse that utilizes a closed-loop ducting system to recycle cool, humidified exhaust air back through the evaporative felt pads and water reservoir. Central to this design is an automated control architecture powered by an Arduino Uno and an SCD-30 NDIR sensor module. This low-cost integration enables real-time monitoring and autonomous regulation of fans and water pumps to maintain internal temperature, relative humidity, and CO2 concentration within optimal physiological limits. The system’s performance was evaluated against a conventional greenhouse model lacking recirculation and automated controls. Experimental results demonstrated that the modified model (smart) significantly outperformed the standard setup (traditional), achieving an improved temperature reduction by a higher rate of 1.45 °C, compared to only 1.03 °C in the traditional model, and a significant increase in relative humidity, reaching about 9.30%, compared to only 3.36% in the traditional model. While the traditional model experienced CO2 dissipation, the experimental system successfully retained and regulated Carbon Dioxide levels, increasing concentrations from 497 to 552 ppm. These findings suggest that integrating smart automation with air-recirculation infrastructure represents a potential trail for improving resource management in controlled greenhouse environments under arid conditions. Full article
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20 pages, 5202 KB  
Article
Experimental Investigation on the Effect of Pre-Deformation and Quenching Method on the Mechanical Properties of Aluminum Alloy 2219
by Zhibiao Wang, Kekun Xu, Yahao Chen, Liwei Xie and Zhuo Zhang
Metals 2026, 16(2), 228; https://doi.org/10.3390/met16020228 - 16 Feb 2026
Viewed by 203
Abstract
This study investigated high-speed air-atomized water-mist impingement cooling of 2219 aluminum alloy plates using a self-developed spray-quenching setup. Cooling intensity was controlled by varying the water loading fraction, and cooling curves were recorded using embedded thermocouples. Solution–aging treatments with conventional water quenching and [...] Read more.
This study investigated high-speed air-atomized water-mist impingement cooling of 2219 aluminum alloy plates using a self-developed spray-quenching setup. Cooling intensity was controlled by varying the water loading fraction, and cooling curves were recorded using embedded thermocouples. Solution–aging treatments with conventional water quenching and mist quenching were performed, and multi-pass pre-deformation routes were applied before and/or after solution treatment. Tensile properties were evaluated at room temperature. Mist impingement cooling achieved markedly higher cooling rates than air cooling, with peak values in the order of 103 °C/s. Higher cooling intensity improved quenching efficiency and increased strength after aging. Multi-pass pre-deformation enhanced yield strength, but reduced elongation at high deformation levels, revealing a strength–ductility trade-off. These results provide guidance for optimizing quenching and pre-deformation parameters in heat treatment of 2219 aluminum alloy components. Full article
(This article belongs to the Section Metal Casting, Forming and Heat Treatment)
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25 pages, 3833 KB  
Article
Full-Load Thermal–Hydraulic Optimization of Spent Nuclear Fuel Storage Vaults
by Seyed Majid Bigonah Ghalehsari, Yu Zhao, Heng Zhou and Tianyi Zhao
Energies 2026, 19(3), 681; https://doi.org/10.3390/en19030681 - 28 Jan 2026
Viewed by 282
Abstract
The increasing use of nuclear energy, a reliable baseload power with minimal greenhouse gas emissions, makes managing the heat of dry storage for spent nuclear fuel (SNF) a key engineering issue. Our research indicates that strong heat layers form in standard setups, with [...] Read more.
The increasing use of nuclear energy, a reliable baseload power with minimal greenhouse gas emissions, makes managing the heat of dry storage for spent nuclear fuel (SNF) a key engineering issue. Our research indicates that strong heat layers form in standard setups, with over 40% of the vault exceeding 85 °C when airflow stops. A staggered cask setup with outlets on both sides and a 0° inlet yielded the best results, exhibiting the lowest standardized temperature (θave = 0.23) and maintaining wall temperatures below 65 °C. Input speed (4.0–6.0 m/s) is the most significant factor, dropping output temperature from 80 °C to 38 °C. While convection is the primary method of heat transfer (over 90%), radiation becomes significant in low-flow areas, although its effect diminishes as surface temperatures increase. Pressure loss stays low (about 3.2 Pa), which is suitable for mechanics. To improve the system’s practicality and sustainability, it is advised to use both active and passive cooling and to reuse low-grade heat. This work provides reliable guidance for HVAC design under full-load conditions, enhancing the safety, energy efficiency, and cost-effectiveness of SNF storage. Full article
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23 pages, 3882 KB  
Article
Thermomechanics and Thermophysics of Optical Fiber Polymer Coating
by Aleksandr N. Trufanov, Anna A. Kamenskikh and Yulia I. Lesnikova
Polymers 2026, 18(2), 271; https://doi.org/10.3390/polym18020271 - 20 Jan 2026
Viewed by 451
Abstract
The viscoelastic properties of ultraviolet radiation-curable polymer coatings of optical fibers were studied experimentally and numerically. The test setup was completed, and a series of natural experiments were conducted for an extended temperature range from −110 °C to +120 °C using a dynamic [...] Read more.
The viscoelastic properties of ultraviolet radiation-curable polymer coatings of optical fibers were studied experimentally and numerically. The test setup was completed, and a series of natural experiments were conducted for an extended temperature range from −110 °C to +120 °C using a dynamic mechanical analyzer (DMA). Discrete dependencies of the complex modulus on temperature and frequency of kinematic loading were obtained. The problem of multiparametric optimization was solved. Defining relations were obtained for protective coating polymers, making it possible to describe the thermomechanical behavior of the glass-forming materials under consideration in a wide temperature range, including relaxation transition. The optimal solution was found for 18 series terms at the selected reference temperature Tr = −70 °C, C1 = 20.036, and C2 = 32.666 for the DeSolite 3471-1-152A material. The optimal solution was found for 60 series terms at the selected reference temperature Tr = 0 °C, C1 = 40,242.2827, and C2 = 267,448.888 for the DeSolite DS-2015 material. The models were verified according to the data of creep experiments. The capabilities of the viscoelastic model were demonstrated by the example of a numerical experiment on free thermal heating/cooling of a Panda-type optical fiber. Full article
(This article belongs to the Special Issue Polymer Thin Films and Their Applications)
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22 pages, 5388 KB  
Article
Mass Deposition Rates of Carbon Dioxide onto a Cryogenically Cooled Surface
by Martin Jan Tuinier, Wout Jacob René Ververs, Danica Tešić, Ivo Roghair and Martin van Sint Annaland
Processes 2026, 14(2), 271; https://doi.org/10.3390/pr14020271 - 12 Jan 2026
Viewed by 307
Abstract
The rates of CO2 mass deposition onto cryogenically cooled surfaces are crucial for CO2 removal processes that rely on cryogenics. A dedicated experimental setup was constructed to measure CO2 mass deposition rates under controlled conditions. Experiments were carried out with [...] Read more.
The rates of CO2 mass deposition onto cryogenically cooled surfaces are crucial for CO2 removal processes that rely on cryogenics. A dedicated experimental setup was constructed to measure CO2 mass deposition rates under controlled conditions. Experiments were carried out with both pure CO2 and CO2/N2 mixtures, growing frost layers up to 8 mm thick. Results demonstrated that heat transfer through the frost layer significantly slows down the mass deposition process. Furthermore, it was found that the addition of N2 to the gas phase has a considerable influence on mass deposition rates, because it introduces an additional mass transfer resistance toward the frost surface. To describe the experimentally observed behavior, a frost growth model based on mass and energy balances was developed. Expressions for the frost density as a function of the frost temperature and for the effective frost conductivity as a function of the frost density were derived and implemented in the model. When accounting for drift fluxes, the model accurately captures the behavior observed in experiments. The findings of this work highlight the significant impact of heat transfer limitations on processes that accumulate a thick solid CO2 layer, such as continuously cooled heat exchangers. Conversely, technologies like cryogenically refrigerated packed beds do not develop a thick solid CO2 layer; calculations showed that a frost layer of 3.24·10−5 m is formed, resulting in a Biot number well below 0.01, indicating that heat transfer in the frost layer is not limiting. Full article
(This article belongs to the Section Chemical Processes and Systems)
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11 pages, 1962 KB  
Article
Height-Dependent Inter-Array Temperature Difference and Position-Dependent Intra-Array Temperature Gradient
by Akash Kumar, Nijanth Kothandapani, Sai Tatapudi, Sagar Bhoite and GovindaSamy TamizhMani
Energies 2026, 19(1), 111; https://doi.org/10.3390/en19010111 - 25 Dec 2025
Viewed by 277
Abstract
This study investigates the influence of array height, irradiance, and wind speed on temperature difference and thermal gradients in photovoltaic (PV) arrays operating in hot, arid conditions. A field experiment was conducted in Mesa, Arizona (latitude 33° N), using two fixed-tilt PV module [...] Read more.
This study investigates the influence of array height, irradiance, and wind speed on temperature difference and thermal gradients in photovoltaic (PV) arrays operating in hot, arid conditions. A field experiment was conducted in Mesa, Arizona (latitude 33° N), using two fixed-tilt PV module arrays installed at different elevations—one at 1 m and the other at 2 m above ground level. Each array comprised seven monocrystalline PV modules arranged in a single row with an 18° tilt angle optimized for summer performance. Data were collected between June and September 2025, and the analysis was restricted to 10:00–13:00 h to avoid shading and ensure uniform irradiance exposure on both arrays. Measurements included module backsheet temperatures at the center and edge modules, ambient temperature, plane-of-array (POA) irradiance, and wind speed. By maintaining identical orientation, tilt, and exposure conditions across all PV configurations, the influence of array height was isolated by comparing module operating temperatures between the 1-m and 2-m installations (inter-array comparison). Under the same controlled conditions, the setup also enabled an examination of how the intra-array comparison affects temperature gradients along the PV modules themselves, thereby revealing edge-center thermal non-uniformities. Results indicate that the 2 m array consistently operated 1–3 °C cooler than the 1 m array, confirming the positive impact of elevation on convective cooling. This reduction corresponds to a 0.4–0.9% improvement in module efficiency or power based on standard temperature coefficients of crystalline silicon modules. The 1 m array exhibited a mean edge–center intra-array temperature gradient of −1.54 °C, while the 2 m array showed −2.47 °C, indicating stronger edge cooling in the elevated configuration. The 1 m array displayed a broader temperature range (−7 °C to +3 °C) compared to the 2 m array (−5 °C to +2 °C), reflecting greater variability and weaker convective uniformity near ground level. The intra-array temperature gradient became more negative as irradiance increased, signifying intensified edge cooling under higher solar loading. Conversely, wind speed inversely affected ΔT, mitigating thermal gradients at higher airflow velocities. These findings highlight the importance of array height (inter-array), string length (intra-array), irradiance, and wind conditions in optimizing PV system thermal and electrical performance. Full article
(This article belongs to the Special Issue Solar Energy and Resource Utilization—2nd Edition)
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21 pages, 12257 KB  
Article
The Characterization of the Installation Effects on the Flow and Sound Field of Automotive Cooling Modules
by Tayyab Akhtar, Safouane Tebib, Stéphane Moreau and Manuel Henner
Int. J. Turbomach. Propuls. Power 2026, 11(1), 1; https://doi.org/10.3390/ijtpp11010001 - 19 Dec 2025
Viewed by 325
Abstract
This study investigates the aerodynamic and aeroacoustics behavior of automotive cooling modules in both conventional internal combustion engine (ICE) vehicles and electric vehicles (EVs), with a particular focus on installation effects. Numerical simulations based on the Lattice Boltzmann Method (LBM) are conducted to [...] Read more.
This study investigates the aerodynamic and aeroacoustics behavior of automotive cooling modules in both conventional internal combustion engine (ICE) vehicles and electric vehicles (EVs), with a particular focus on installation effects. Numerical simulations based on the Lattice Boltzmann Method (LBM) are conducted to analyze noise generation mechanisms and flow characteristics across four configurations. The study highlights the challenges of adapting classical cooling module components to EV setups, emphasizing the influence of heat exchanger (HE) placement and duct geometry on noise levels and flow dynamics. The results show that the presence of the HE smooths the upstream flow, improves rotor loading distribution and disrupts long, coherent vortical structures, thereby reducing tonal noise. However, the additional resistance introduced by the HE leads to increased rotor loading and enhanced leakage flow through the shroud-rotor gap. Despite these effects, the overall sound pressure level (OASPL) remains largely unchanged, maintaining a similar magnitude and dipolar directivity pattern as the configuration without the HE. In EV modules, the inclusion of ducts introduces significant flow disturbances and localized pressure fluctuations, leading to regions of high flow rate and rotor loading. These non-uniform flow conditions excite duct modes, resulting in troughs and humps in the acoustic spectrum and potentially causing resonance at the blade-passing frequency, which increases the amplitude in the lower frequency range. Analysis of the loading force components reveals that rotor loading is primarily driven by thrust forces, while duct loading is dominated by lateral forces. Across all configurations, fluctuations at the leading and trailing edges of the rotor are observed, originating from the blade tip and extending to approximately mid-span. These fluctuations are more pronounced in the EV module, identifying it as the dominant source of pressure disturbances. The numerical results are validated against experimental data obtained in the anechoic chamber at the University of Sherbrooke and show good agreement. The relative trends are accurately predicted at lower frequencies, with slight over-prediction, and closely match the experimental data at mid-frequencies. Full article
(This article belongs to the Special Issue Advances in Industrial Fan Technologies)
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18 pages, 3688 KB  
Article
Assessing Artificial Shading and Evaporative Cooling for Enhanced Outdoor Thermal Comfort at the American University of Beirut
by Zahraa Diab, Hadi Kachmar and Nesreen Ghaddar
Sustainability 2025, 17(24), 11365; https://doi.org/10.3390/su172411365 - 18 Dec 2025
Viewed by 558
Abstract
Urban environments, particularly university campuses, are increasingly exposed to thermal discomfort due to the Urban Heat Island (UHI) effect and intense solar radiation. This study evaluates the effectiveness of passive and hybrid cooling strategies, specifically sun-sail shading and mist cooling, in enhancing outdoor [...] Read more.
Urban environments, particularly university campuses, are increasingly exposed to thermal discomfort due to the Urban Heat Island (UHI) effect and intense solar radiation. This study evaluates the effectiveness of passive and hybrid cooling strategies, specifically sun-sail shading and mist cooling, in enhancing outdoor thermal comfort (OTC) in a university courtyard. The Van Dyck courtyard at the American University of Beirut, located on the East Mediterranean coast, was selected due to its heavy use between 10 am and 2 pm during summer, when ambient temperatures ranged between 32 and 36 °C and relative humidity between 21 and 33%. Thermal variations across four seating areas were analyzed using ENVI-met, a high-resolution microscale model validated against on-site data, achieving Mean Absolute Percentage Errors of 4% for air temperature and 5.2% for relative humidity. Under baseline conditions, Physiological Equivalent Temperature (PET) exceeded 58 °C, indicating severe thermal stress. Several mitigation strategies were evaluated, including three shading configurations, two mist-cooling setups, and a combined system. Results showed that double-layer shading reduced PET by 17.1 °C, mist cooling by 1.2 °C, and the combined system by 20.7 °C. Shading minimized radiant heat gain, while mist cooling enhanced evaporative cooling, jointly bringing thermal sensations closer to slightly warm–comfortable conditions. These cooling interventions also have sustainability value by reducing dependence on mechanically cooled indoor spaces and lowering campus air-conditioning demand. As passive or low-energy measures, shading and mist cooling support climate-adaptive outdoor design in heat-stressed Mediterranean environments. Full article
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12 pages, 6047 KB  
Article
Basic Concept of Purity Analysis of Facilities for High-Temperature Non-Oxide Crystal Growth
by Elena Voronina, Elena Mozhevitina, Karina Kim, Victoria Solomatina, Oleg Nefedov and Igor Avetissov
Crystals 2025, 15(12), 1059; https://doi.org/10.3390/cryst15121059 - 14 Dec 2025
Viewed by 411
Abstract
The general procedure for measurement of impurities in hot zones of high-temperature growth setups is proposed and developed. In the first step, we prepared extra-pure 15 × 15 × 8 mm collecting cubes from composite graphite by high-temperature annealing in dry dynamic vacuum. [...] Read more.
The general procedure for measurement of impurities in hot zones of high-temperature growth setups is proposed and developed. In the first step, we prepared extra-pure 15 × 15 × 8 mm collecting cubes from composite graphite by high-temperature annealing in dry dynamic vacuum. The collecting cubes were placed in different parts of the hot zones of growth setups. We tested two types of crystal growth setups: single- and multi-crucible growth setups of a VGF configuration for AIIIBV semiconductors’ crystal growth. The hot zones of the setups were built from different types of graphite materials and high-temperature dielectric ceramics (BN and Al2O3) as insulators. The growth setups with collecting cubes without raw crystal materials were heated to operating temperatures, exposed for certain operating periods, and cooled to room temperature. The cubes were taken off and analyzed by extraction of condensed impurities into an analytic super-pure acid. The extracted impurities in the acid were determined by ICP-MS analysis. We showed that the hot zone of a single-crucible growth setup was nearly twice as pure (averaged 2.45 mg/g) compared with the hot zone of a multi-crucible setup (averaging 4.06 mg/g) because of the different graphite materials of the constructions. Full article
(This article belongs to the Section Industrial Crystallization)
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12 pages, 2152 KB  
Article
A Compact Cryogenic Environment for In Situ Neutron Diffraction Under Mechanical Loading
by Dunji Yu, Yan Chen, Harley Skorpenske and Ke An
Quantum Beam Sci. 2025, 9(4), 36; https://doi.org/10.3390/qubs9040036 - 5 Dec 2025
Cited by 1 | Viewed by 467
Abstract
Understanding the deformation mechanisms of materials at cryogenic temperatures is crucial for cryogenic engineering applications. In situ neutron diffraction is a powerful technique for probing such mechanisms under cryogenic conditions. In this study, we present the development of a compact cryogenic environment (CCE) [...] Read more.
Understanding the deformation mechanisms of materials at cryogenic temperatures is crucial for cryogenic engineering applications. In situ neutron diffraction is a powerful technique for probing such mechanisms under cryogenic conditions. In this study, we present the development of a compact cryogenic environment (CCE) designed to facilitate in situ neutron diffraction experiments under mechanical loading at temperatures as low as 77 K with a maximum cooling rate of 6 K/min. The CCE features a polystyrene foam cryogenic chamber, aluminum blocks serving as neutron-transparent cold sinks, a liquid nitrogen dosing system for cryogen delivery, a nitrogen gas flow control system for thermal management, a process controller for temperature control, and a pair of thermally isolated grip adapters for mechanical testing. The CCE achieves reliable temperature control with minimal neutron attenuation. Utilizing this setup, we conducted three in situ neutron diffraction tensile tests on a 316L stainless steel at 77, 173, and 298 K, respectively. The results highlight the pronounced effects of cryogenic temperatures on the material’s deformation mechanisms, underscoring both the significance of cryogenic deformation studies and the effectiveness of the CCE. Full article
(This article belongs to the Special Issue Quantum Beam Science: Feature Papers 2025)
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13 pages, 5502 KB  
Article
Levitation Characteristics of an Aged Superconducting Magnetic Bearing
by Tilo Espenhahn, Marcus Dietzel and Ruben Hühne
Appl. Sci. 2025, 15(23), 12563; https://doi.org/10.3390/app152312563 - 27 Nov 2025
Viewed by 555
Abstract
Superconducting magnetic bearings are friction-free devices and therefore in principle suitable for long-term operation, as no wear is observed. However, other degradation mechanisms can influence the operation. Up to now, it has not been clear to what extent degradation of either the bulk [...] Read more.
Superconducting magnetic bearings are friction-free devices and therefore in principle suitable for long-term operation, as no wear is observed. However, other degradation mechanisms can influence the operation. Up to now, it has not been clear to what extent degradation of either the bulk superconductors or the permanent magnets impacts the overall bearing performance on long timescales. Therefore, we studied the bearing properties of a 20-year-old rotational superconducting magnetic bearing, which was cooled down occasionally in an open liquid nitrogen bath for presentation. Otherwise, the bearing was stored under ambient conditions. To characterize the current status, we measured the bearing’s static and dynamic stiffness in radial and axial directions. Comparing our results to the values measured after the setup of the bearing revealed a stiffness degradation of up to 77%. This decrease is mainly attributed to the degradation of the bearing’s superconducting bulks and the permanent magnets. Analysis of both components showed clear signs of degradation. The permanent magnetic rotor’s magnetic field is around 19% smaller compared to the original state. The superconducting bulks now only inhomogeneously trap magnetic flux. Critical current calculation based on this data revealed a significant reduction compared to the original measurements. Nonetheless, the bearing allows for a stable levitation. Full article
(This article belongs to the Special Issue Applied Superconductivity: Material, Design, and Application)
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8 pages, 1880 KB  
Proceeding Paper
Design and Integration of a Retrofit PV–Battery System for Residential Energy Savings and Thermal Comfort
by Dimitrios Rimpas, Nikolaos Rimpas, Vasilios A. Orfanos and Ioannis Christakis
Eng. Proc. 2025, 117(1), 3; https://doi.org/10.3390/engproc2025117003 - 26 Nov 2025
Viewed by 518
Abstract
This study presents the design and implementation of a prototype dual-function photovoltaic window system that integrates flexible solar panels for dynamic shading and a compact lithium battery for local energy storage. The methodology involves developing an experimental setup where translucent, flexible photovoltaic panels [...] Read more.
This study presents the design and implementation of a prototype dual-function photovoltaic window system that integrates flexible solar panels for dynamic shading and a compact lithium battery for local energy storage. The methodology involves developing an experimental setup where translucent, flexible photovoltaic panels are retrofitted onto a standard residential window. The system is connected to a charge controller and a small-capacity lithium-ion battery pack. Key performance metrics, including solar irradiance, power generation efficiency, reduction in thermal transmittance, and battery state of charge, are continuously monitored under varying real-world environmental conditions. The integrated panels can significantly reduce solar heat gain, thereby lowering indoor ambient temperature and reducing the building’s cooling load. Simultaneously, the system will generate sufficient electricity to be stored in the lithium battery, providing a self-contained power source for low-draw applications such as lighting or charging personal devices. This research highlights the viability of developing cost-effective, multi-functional building components that transform passive architectural elements into active energy-saving and power-generating systems in terms of green environment goals. Full article
(This article belongs to the Proceedings of The 4th International Electronic Conference on Processes)
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25 pages, 865 KB  
Article
Search for Dark Matter Using Levitated Nanoparticles Within a Bessel–Gaussian Beam via Yukawa Coupling
by Iftekher S. Chowdhury, Binay P. Akhouri, Shah Haque, Martin H. Bacci and Eric Howard
Sensors 2025, 25(23), 7138; https://doi.org/10.3390/s25237138 - 22 Nov 2025
Viewed by 662
Abstract
We present a novel experimental approach to detect dark matter by probing Yukawa interactions, commonly referred to as a fifth force, between dark matter and baryonic matter. Our method involves optically levitating nanoparticles within a Bessel–Gaussian beam to detect minute forces exerted by [...] Read more.
We present a novel experimental approach to detect dark matter by probing Yukawa interactions, commonly referred to as a fifth force, between dark matter and baryonic matter. Our method involves optically levitating nanoparticles within a Bessel–Gaussian beam to detect minute forces exerted by potential dark-matter interaction with test masses. The non-diffracting properties of Bessel–Gaussian beams, combined with feedback cooling techniques, provide exceptional sensitivity to small perturbations in the motion of the nanoparticles. This setup allows for precise control over trapping conditions and enhances the detection sensitivity to forces on the order of 1018 N. We explore the parameter space of the Yukawa interaction, focusing on the coupling strength (α) and interaction range (λ), and discuss the potential of this experiment to place new constraints on dark-matter couplings, complementing existing direct detection methods. Full article
(This article belongs to the Section Physical Sensors)
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21 pages, 3711 KB  
Article
Hybrid ML-Based Cutting Temperature Prediction in Hard Milling Under Sustainable Lubrication
by Balasuadhakar Arumugam, Thirumalai Kumaran Sundaresan and Saood Ali
Lubricants 2025, 13(11), 498; https://doi.org/10.3390/lubricants13110498 - 14 Nov 2025
Viewed by 774
Abstract
The field of hard milling has recently witnessed growing interest in environmentally sustainable machining practices. Among these, Minimum Quantity Lubrication (MQL) has emerged as an effective strategy, offering not only reduced environmental impact but also economic benefits and enhanced cooling performance compared to [...] Read more.
The field of hard milling has recently witnessed growing interest in environmentally sustainable machining practices. Among these, Minimum Quantity Lubrication (MQL) has emerged as an effective strategy, offering not only reduced environmental impact but also economic benefits and enhanced cooling performance compared to conventional flood cooling methods. In hard milling operations, cutting temperature is a critical factor that significantly influences the quality of the finished component. Proper control of this parameter is essential for producing high-precision workpieces, yet measuring cutting temperature is often complex, time-consuming, and costly. These challenges can be effectively addressed by predicting cutting temperature using advanced Machine Learning (ML) models, which offer a faster and more efficient alternative to direct measurement. In this context, the present study investigates and compares the performance of Conventional Minimum Quantity Lubrication (CMQL) and Graphene-Enhanced MQL (GEMQL), with sesame oil serving as the base fluid, in terms of their effect on cutting temperature. The experiments are structured using a Taguchi L36 orthogonal array, with key variables including cutting speed, feed rate, MQL jet pressure, and the type of cooling applied. Additionally, the study explores the predictive capabilities of various advanced ML models, including Decision Tree, XGBoost Regressor, K-Nearest Neighbor, Random Forest Regressor, and CatBoost Regressor, along with a Hybrid Stacking Machine Learning Model (HSMLM) for estimating cutting temperature. The results demonstrate that the GEMQL setup reduced cutting temperature by 36.8% compared to the CMQL environment. Among all the ML models tested, HSMLM exhibited superior predictive performance, achieving the best evaluation metrics with a mean absolute error of 3.15, root mean squared error (RMSE) of 5.3, mean absolute percentage error of 3.9, coefficient of determination (R2) of 0.91, and an overall accuracy of 96%. Full article
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39 pages, 5498 KB  
Article
Energy Performance Upgrade of Municipal and Public Buildings and Facilities
by Dimitris Al. Katsaprakakis, George M. Stavrakakis, Nikos Savvakis, Eirini Dakanali, Yiannis Yiannakoudakis, George Zidianakis, Aristotelis Tsekouras, Efi Giannopoulou and Sofia Yfanti
Energies 2025, 18(21), 5798; https://doi.org/10.3390/en18215798 - 3 Nov 2025
Viewed by 831
Abstract
This article presents the accumulated technical and scientific knowledge from energy performance upgrade work in emblematic and essential municipal and public buildings in Crete and the Greek islands, such as the Venetian historical building Loggia, which is used as the Heraklion City Hall, [...] Read more.
This article presents the accumulated technical and scientific knowledge from energy performance upgrade work in emblematic and essential municipal and public buildings in Crete and the Greek islands, such as the Venetian historical building Loggia, which is used as the Heraklion City Hall, the Natural History Museum of Crete, Pancretan Stadium, the municipal swimming pool of the municipality of Minoa Pediadas, the indoor sports hall in Leros, primary schools, high schools and a cultural center. Each one of the aforementioned buildings has a distinct use, thus covering almost all different categories of municipal or public buildings and facilities. The applied energy performance upgrade process in general terms is: (1) Mapping of the current situation, regarding the existing infrastructure and final energy consumption. (2) Formulation and sizing of the proposed passive measures and calculation of the new indoor heating and cooling loads. (3) Selection, sizing and siting of the proposed active measures and calculation of the new expecting energy sources consumption. (4) Sizing and siting of power and heat production systems from renewable energy sources (RES). Through the work accomplished and presented in this article, practically all the most technically and economically feasible passive and active measures were studied: insulation of opaque surfaces, opening overhangs, natural ventilation, replacement of openings, daylighting solar tubes, open-loop geo-exchange plants, refrigerant or water distribution networks, air-to-water heat pumps, solar thermal collectors, lighting systems, automation systems, photovoltaics etc. The main results of the research showed energy savings through passive and active systems that can exceed 70%, depending mainly on the existing energy performance of the facility. By introducing photovoltaic plants operating under the net-metering mode, energy performance upgrades up to zero-energy facilities can be achieved. The payback periods range from 12 to 45 years. The setup budgets of the presented projects range from a few hundred thousand euros to 7 million euros. Full article
(This article belongs to the Special Issue Thermal Comfort and Energy Performance in Building)
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