Search Results (9)

The incorporation of phase change material (PCM) can enhance wall thermal performance and indoor thermal comfort, but practical applications still face challenges related to high costs and potential leakage issues. In this study, a novel dual-biomass-based shape-stabilized PCM (Bio-SSPCM) was proposed, wherein waste cooking fat and waste reed straw were, respectively, incorporated as the PCM substance and supporting material. The waste fat (lard) consisted of both saturated and unsaturated fatty acid glycerides, exhibiting a melting point about 21.2–41.1 °C and a melting enthalpy value of 40 J/g. Reed straw was carbonized to form a sustainable porous biochar supporting matrix, which was used for the vacuum adsorption of waste fat. The results demonstrate that the as-prepared dual-Bio-SSPCM exhibited excellent thermal performance, characterized by a latent heat capacity of 25.4 J/g. With the addition of 4 wt% of expanded graphite (EG), the thermal conductivity of the composite PCM reached 1.132 W/(m·K), which was 5.4 times higher than that of the primary lard. The thermal properties of the Bio-SSPCM were characterized using an analog T-history method. The results demonstrated that the dual-Bio-SSPCM exhibited exceptional and rapid heat storage and exothermic capabilities. The dual-Bio-SSPCM, prepared from waste cooking fat and reed straw, can be considered as environmentally friendly construction material for energy storage in line with the principles of the circular economy. Full article

Boron steel welded tubes show strong potential as blanks in the integrated hot gas forming–quenching process for fabricating complex thin-walled automotive parts. Nonetheless, the non-uniform characteristics of the base metal and the weld in the high-heat welded tube can result in uneven deformation during the bulging process. This inconsistency hampers precise predictions of the deformation behavior of the welded tubes at high temperatures. Accordingly, this research explored the flow characteristics and mechanical properties of PHS1500 boron steel welded tubes. This research was conducted at 850 °C and 900 °C, with strain rates of 0.01 s⁻¹–1 s⁻¹. The Johnson–Cook model was modified for both the base metal and the weld using experimental stress–strain data. Meanwhile, to assess the model precisions, the correlation coefficient r and the average absolute relative error (AARE) were employed. Finally, hot gas forming of PHS1500 boron steel welded tubular parts with complex shapes was predicted through a finite element analysis. This research showed a positive correlation of the strain rate with both the yield and tensile strengths in the base metal and the weld. The average yield strength and tensile strength of the weld were 12.8% and 3.9% higher than those of the base metal, respectively. The r and AARE of the modified Johnson–Cook constitutive model for the base metal’s and the weld’s flow stress were 0.99 and 2.23% and 0.982 and 5.31%, respectively. The maximum deviation in the predictions of the distribution of the wall thickness of a typical cross-section of the formed complex-shaped tubular parts was less than 8%. Full article

Wire Arc Additive Manufacturing (WAAM), a specific type of Directed Energy Deposition (DED) additive manufacturing, has recently gained widespread attention for manufacturing industrial components. WAAM has many advantages compared to other metal AM processes such as powder bed fusion. It is not only cost-efficient and easily accessible, but also capable of manufacturing large-scale industrial components in a short period of time. However, due to the inherent layered nature of the process and significant heat accumulation, parts can experience severe warping, often leading to part rejection. Predicting these anomalies prior to manufacturing would allow for process parameter adjustments to reduce or eliminate residual stresses and large deformations. In this study, we develop a simulation-based model capable of accurately predicting final deformations and unintended warpages. A Johnson–Cook plasticity model with isotropic hardening is implemented through a UMAT user subroutine in Abaqus. The proposed model is then utilized to predict the residual stresses and deformations in WAAM-fabricated parts. Simple wall geometries with 4, 8, and 20 layers deposited on build plates of varying thicknesses, are tested to assess the performance of the model. Combined Johnson–Cook plasticity and isotropic hardening for the WAAM process were implemented for the first time in this study, and the model was validated against experimental data, showing a maximum deviation of 4%. Thermal analysis of a four-layer-high wall took 12 min, while structural analysis using the proposed model took 1 h and 40 min. In comparison, thermo-mechanical analysis of the same geometry reported in the literature takes 14 h. The results demonstrate that the proposed model is not only highly accurate in predicting warpage but also significantly faster than other methodologies reported in the literature. Full article

In the high-temperature cooking process of Chinese-style catering, the oil fume accumulates on the inner wall of the flue during the cooling process, forming grease stains, which can easily trigger flue fires and cause a kitchen fire. Statistics indicate flue fires are a primary cause of kitchen fires in China. The changes in the composition of grease stains are due to different freezing points, which will adhere to different parts of the flue and be repeatedly heated and cooled if not cleaned in time. This leads to changes in combustion performance, subsequently affecting the progression of flue fire propagation. This paper takes grease deposits with different deposition times and locations in the flue of commercial kitchens as the research object. The research selected a medium-sized commercial kitchen flue (kitchen chimney) in Langfang City, with deposition times of the parts of the inlet and outlet for 2 months and grease in the inlet for a deposition time of 7 days, 60 days, and more than 1 year. This paper analyzed the grease deposits at different deposition positions at the flue inlet and outlet using a thermogravimetric analyzer and a gas-mass spectrometer. It is found that the primary components of the grease at the outlet have low molecular weight, thermal decomposition starting temperature ignition temperature, and activation energy in the first stage and will catch fire first; the grease at the inlet has a high comprehensive combustion performance, and the combustion is violent with little effect from the oxygen supply. Then, the pyrolysis analysis of grease stains located at the entrance of the flue is performed at different deposition times under air and nitrogen atmosphere. The results showed that the pyrolysis process of grease stains with a more than 1 year deposition time consists of two stages. One stage is the first weightlessness stage, which has the lowest activation energy, the longest combustion process, and the greatest fire risk; the other is the pyrolysis combustion process of grease stains with a deposition time of 7 days. Its activation energy is the highest, and the fire risk is the smallest. The research results can be a reference for the setting of the fire dampers and the cleaning time for the flue. Full article

Household air pollution (HAP) from biomass fuels significantly contributes to cardio-respiratory morbidity and premature mortality globally. Particulate matter (PM), one of the pollutants generated, remains the most accurate indicator of household air pollution. Determining indoor air concentration levels and factors influencing these levels at the household level is of prime importance, as it objectively guides efforts to reduce household air pollution. This paper describes household factors associated with increased PM_2.5 levels in Zimbabwean rural household kitchens. Our HAP and lung health in women study enrolled 790 women in rural and urban households in Zimbabwe between March 2018 and December 2019. Here, we report data from 148 rural households using solid fuel as the primary source of fuel for cooking and heating and where indoor air samples were collected. Data on kitchen characteristics and practices were collected cross-sectionally using an indoor walk-through survey and a modified interviewer-administered questionnaire. An Air metrics miniVol Sampler was utilized to collect PM_2.5 samples from the 148 kitchens over a 24 h period. To identify the kitchen features and practices that would likely influence PM_2.5 concentration levels, we applied a multiple linear regression model. The measured PM_2.5 ranged from 1.35 μg/m³ to 1940 μg/m³ (IQR: 52.1–472). The PM_2.5 concentration levels in traditional kitchens significantly varied from the townhouse type kitchens, with the median for each kitchen being 291.7 μg/m³ (IQR: 97.2–472.2) and 1.35 μg/m³ (IQR: 1.3–97.2), respectively. The use of wood mixed with other forms of biomass was found to have a statistically significant association (p < 0.001) with increased levels of PM_2.5 concentration. In addition, cooking indoors was strongly associated with higher PM_2.5 concentrations (p = 0.012). Presence of smoke deposits on walls and roofs of the kitchens was significantly associated with increased PM_2.5 concentration levels (p = 0.044). The study found that kitchen type, energy type, cooking place, and smoke deposits were significant predictors of increased PM₂.₅ concentrations in the rural households. Concentrations of PM_2.5 were high as compared to WHO recommended exposure limits for PM_2.5. Our findings highlight the importance of addressing kitchen characteristics and practices associated with elevated PM_2.5 concentrations in settings where resources are limited and switching to cleaner fuels may not be an immediate feasible option. Full article

Extrusion can lead to an expanded product or to a slightly expanded pellet, known as a third-generation (3G) snack. In this case, expansion occurs subsequently, in an independent thermal device (e.g., oven), out of the extruded pellet. During both processes, several structural changes occur which are linked to processing conditions, including cooking temperature, screw speed, formulation, and initial moisture content. However, a clear relationship between processing variables and the structure of pellets and expanded products has not yet been identified. Accordingly, this work aimed to study the effect of extrusion temperature (110, 135, and 150 °C) and moisture content (27, 29, and 31%) in rice-flour pellets and their microwave expansion, through a microstructural approach using micro-CT. The results showed that the lowest moisture content (27%) and the highest extrusion temperature (150 °C) led to the highest pellet volume and the highest wall thickness, which in turn led to the highest expansion after microwave heating (50 s, 800 W). Interestingly, no significant differences were observed when analyzing the ratio between the volume of the expanded products and the volume of the pellet (~2.4) when using the different processing conditions. Full article

With the growth in China’s economic GDP, energy consumption has increased year by year. The energy demand of rural residential buildings is 223 million tons of standard coal equivalent, accounting for 24% of the national energy demand. Therefore, an energy-saving design for rural residences is necessary. This research took the traditional residences in southern Shaanxi as the research object and combined the cooking methods in southern Shaanxi with solar heating, proposing a sunlight heating system with an additional firewall. The system is composed of a firewall system and a sunlight system. The combination of the two systems prolongs the heating time and makes up for the lack of intermittent heating. The firewall principle involves using the heat generated by cooking through the heat storage and heat release capacity of the wall, and using the principle of heat radiation and convection to increase the indoor temperature. Meanwhile, the principle of the additional sunlight room involves using the external facade of the building to establish an additional sunlight room, by absorbing the heat radiation of the sun and using the principle of heat transfer from the wall. The rapid loss of indoor hot air is avoided, the heating time is prolonged, and part of the heat is retained, thereby improving the heating efficiency. A model was established based on the typical residential model in southern Shaanxi, and the presence or absence of solar radiation on the wall was used as the research variable. Using ANSYS software to simulate the analysis, it is concluded that the firewall–sunlight system can extend the heating time and meet the continuous heating demand, and the heating effect is better than that of the firewall heating system alone. When the walls have solar radiation, the annual heat load reduction rate of the buildings under the new system is 20.21%. When the walls do not have solar radiation, the annual heat load reduction rate of the buildings under the new system is 8.56%. Full article

Laser thermal forming is an application of laser heating without any intentional use of external forces. Force-assisted laser bending and laser-assisted bending are hybrid techniques, which combine the use of external forces and local heating to increase the effectiveness of forming. A quantitative description of bending deformation induced by concurrent laser heating and mechanical loading is proposed in this study. Mechanical loading is expressed by the bending moment while the curvature is used to describe the resulting deformation. The contribution of a relatively less known mechanism of laser thermal bending in the hybrid process is identified. The mechanism is able to produce the so-called convex deformation, i.e., bending away from the incident laser beam. Experimental and numerical analysis is performed with thin-walled beams made of Inconel 718 nickel-based superalloy in the factory-annealed state. The Johnson–Cook constitutive material model is used in numerical simulations validated by experimental results. Full article

In China, research on winter heating and energy saving for residential buildings mainly focuses on urban residences rather than rural ones. According to the 2018 China Building Energy Consumption Research Report, rural residential buildings emit about 423 million tons of carbon, accounting for 21% of the country’s total carbon emissions. According to the research on China’s greenhouse gas inventory, the main sources of carbon emissions in rural areas are from cooking and the burning of fuelwood and biomass for heating in winter. In this study, the southern Shaanxi area, which is hot in summer and cold in winter, was selected as the research site, and a fire wall system was planned that combines cooking and heating facilities in residential buildings. The system uses the heat generated by cooking and the heat storage capacity of the wall, as well as the principle of thermal radiation and heat convection, to increase the indoor temperature. The advantage is that the hot air generated is mainly concentrated in the inside of the wall, which reduces the direct contact with the cold outdoor air and avoids excess heat loss. In this study, in addition to considering the influence of the cooking fire wall system on the indoor temperature, the difference in the outer wall with or without solar thermal radiation was also considered. The research results show that the use of a cooking fire wall heating system reduces the annual heat load of the building to 440.8318 KW·h, which is a reduction rate of 7.91%. When there is solar radiation on the outer wall, the annual thermal load of the building is reduced by 1104.723 kW·h, and the reduction rate is 19.84%. Full article