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Keywords = concentric face gear

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26 pages, 1671 KB  
Article
Imperfect Preventive Maintenance Strategy for a Wind Turbine Gearbox with Dual Lubricating Oil Reservoir Integrating Environmental Impact and Sustainability
by Abdou Aziz Dourfaye Najim, Lahcen Mifdal, El Mehdi Guendouli and Sofiene Dellagi
Sustainability 2026, 18(14), 7390; https://doi.org/10.3390/su18147390 - 20 Jul 2026
Viewed by 346
Abstract
Wind turbine gearbox degradation driven by lubricating oil contamination represents one of the most environmentally and economically consequential challenges facing modern wind energy operations. This study proposes a dual-reservoir imperfect preventive maintenance strategy designed to extend gear train service life, reduce the carbon [...] Read more.
Wind turbine gearbox degradation driven by lubricating oil contamination represents one of the most environmentally and economically consequential challenges facing modern wind energy operations. This study proposes a dual-reservoir imperfect preventive maintenance strategy designed to extend gear train service life, reduce the carbon footprint of maintenance operations, and recover renewable energy production losses inherent to conventional intervention practices. The proposed architecture employs two alternating oil reservoirs. While one supplies the active lubrication circuit at full turbine output, the second undergoes filtration, completely decoupling the filtration operation from production continuity. When the concentration of metallic particles resulting from gear wear exceeds a predefined contamination threshold in the lubricating oil, imperfect preventive maintenance (IPM), performed in parallel with an oil change operation, is initiated; this action partially restores the gear train failure rate to an intermediate value between the degraded and as-new states. A mathematical model is derived to jointly optimize the filtration interval TF and the preventive maintenance interval TM, minimizing the average total cost per unit time over a finite operational horizon while explicitly incorporating environmental costs attributable to each filtration cycle. Numerical optimization yields the optimal filtration interval TF and preventive maintenance interval TM that minimize the total average cost per unit time over the operational horizon H. A dedicated environmental performance assessment demonstrates that the proposed strategy substantially recovers lost wind power generation, significantly reduces hazardous lubricating oil waste and lowers total CO2-equivalent emissions. This confirms the strategy’s meaningful contribution to sustainable wind energy operations. Sensitivity analyses confirm the robustness of the optimal solution across varying operational and economic conditions, providing wind farm operators with an adaptable and environmentally responsible decision-making framework. Full article
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17 pages, 730 KB  
Article
Percutaneous Absorption of Fireground Contaminants: Naphthalene, Phenanthrene, and Benzo[a]pyrene in Porcine Skin in an Artificial Sweat Vehicle
by Chandler Probert, Emma Nixon, R. Bryan Ormond and Ronald Baynes
Toxics 2024, 12(8), 588; https://doi.org/10.3390/toxics12080588 - 13 Aug 2024
Cited by 8 | Viewed by 5155
Abstract
Firefighters face significant risks of exposure to toxic chemicals, such as polycyclic aromatic hydrocarbons (PAHs), during fire suppression activities. PAHs have been found in the air, on the gear and equipment, and in biological samples such as the skin, breath, urine, and blood [...] Read more.
Firefighters face significant risks of exposure to toxic chemicals, such as polycyclic aromatic hydrocarbons (PAHs), during fire suppression activities. PAHs have been found in the air, on the gear and equipment, and in biological samples such as the skin, breath, urine, and blood of firefighters after fire response. However, the extent to which exposure occurs via inhalation, dermal absorption, or ingestion is unclear. In this study, three PAHs, naphthalene, phenanthrene, and benzo[a]pyrene, were applied to porcine skin in vitro in an artificial sweat solution to better gauge firefighters’ dermal exposures while mimicking their sweaty skin conditions using an artificial sweat dosing vehicle. Multiple absorption characteristics were calculated, including cumulative absorption, percent dose absorbed, diffusivity, flux, lag time, and permeability. The absorption of the PAHs was greatly influenced by their molecular weight and solubility in the artificial sweat solution. Naphthalene had the greatest dose absorption efficiency (35.0 ± 4.6% dose), followed by phenanthrene (6.8 ± 3.2% dose), and lastly, benzo[a]pyrene, which had the lowest absorption (0.03 ± 0.04% dose). The lag times followed a similar trend. All chemicals had a lag time of approximately 60 min or longer, suggesting that chemical concentrations on the skin may be reduced by immediate skin cleansing practices after fire exposure. Full article
(This article belongs to the Special Issue Firefighters’ Occupational Exposures and Health Risks)
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18 pages, 5495 KB  
Article
An Analysis of the Kinematical Characteristics of an Eccentric Curve-Face Gear Pair with Compound Motion
by Chunjiang He, Jinxu Zhang and Chao Lin
Machines 2024, 12(3), 162; https://doi.org/10.3390/machines12030162 - 27 Feb 2024
Cited by 6 | Viewed by 2254
Abstract
An atypical face gear pair with complex transmission motion can be used in intermittent reciprocating mechanisms with more precise transmission and a much higher capacity than conventional mechanisms, such as cams and linkages. In this study, we derive a mathematical equation for the [...] Read more.
An atypical face gear pair with complex transmission motion can be used in intermittent reciprocating mechanisms with more precise transmission and a much higher capacity than conventional mechanisms, such as cams and linkages. In this study, we derive a mathematical equation for the complex tooth surface of this gear pair. We indicate the change in root cutting, top sharpening and the effective width of the tooth surface with different parameters. Additionally, we derive the governing equation for the kinematical characteristics of this eccentric curve-face gear pair with a rigid–flexible coupling system, revealing the continuous intermittent contact principle of this gear type with different parameters. Boundary conditions for the gear pair are proposed, demonstrating that the vibration of the gear pair is more obvious, even at a low velocity. In addition, the critical velocity, which mostly ranges from 300 rpm to 400 rpm, is affected by the stiffness of the frames and the parameters of the tooth surfaces. The interval space and interval time of the intermittent contact system are Δd0.3 mm and Δt5.6×104 s, with visible surface sliding on the contact area. It is shown that the contact points are firstly concentrated at the outer part of the tooth surface and that the meshing will break off at the first tooth with the minimum inner radius RGimin. These theoretical results, which have been verified experimentally, provide theoretical support for further analysis and the better application of this unconventional gear pair. Full article
(This article belongs to the Section Machine Design and Theory)
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23 pages, 12578 KB  
Article
Dynamics Modeling and Load-Sharing Performance Optimization of Concentric Face Gear Split-Torque Transmission Systems
by Fei Gong, Rupeng Zhu and Qibo Wang
Appl. Sci. 2023, 13(7), 4352; https://doi.org/10.3390/app13074352 - 29 Mar 2023
Cited by 8 | Viewed by 3883
Abstract
The concentric face gear split-torque transmission system (CFGSTTS) has the advantages of a large reduction ratio and high power density. The CFGSTTS has considerable potential to be applied in helicopter main reducers. As such, in this study, we analyzed the load distribution characteristics [...] Read more.
The concentric face gear split-torque transmission system (CFGSTTS) has the advantages of a large reduction ratio and high power density. The CFGSTTS has considerable potential to be applied in helicopter main reducers. As such, in this study, we analyzed the load distribution characteristics of a dual input–dual output concentric face gear split-torque transmission system. A load-dependent time-varying meshing stiffness surrogate model was designed based on a feedforward neural network. The difference in the meshing stiffness between the pinion driving and face gear driving was analyzed. The coupled lumped parameter dynamic model of the bending–torsion–axis–pendulum was developed through Newton’s second law, and the influences of the time-varying meshing stiffness, backlash, comprehensive transmission error, support stiffness, and damping were considered. Finally, the impact of the support stiffness on the load-sharing coefficient was analyzed. An optimization model was constructed with the objective function of minimizing the sum of the load-sharing coefficients and was solved by the marine predator algorithm. In addition, the validity of the optimization results was verified with a finite element model. The results indicate that (1) smaller support stiffnesses of input gears benefit the corresponding load balance; (2) the support stiffnesses of the face gears have different laws of influence on the load-sharing coefficient at the input gear and idler, and the support stiffnesses of the other gears need to be comprehensively considered; (3) the larger supporting stiffnesses of the idler gears and tail gear are beneficial for decreasing the load-sharing coefficient at the input gear; and (4) the optimized load-sharing coefficients at Input Gears 1 and 2 and the idler gear decrease by 23.7%, 24.2%, and 4.6%, respectively. Full article
(This article belongs to the Special Issue Advances in Nonlinear Dynamics and Mechanical Vibrations)
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22 pages, 1376 KB  
Article
Diabetes, Hypertension, and Comorbidity among Bangladeshi Adults: Associated Factors and Socio-Economic Inequalities
by Satyajit Kundu, Md. Ashfikur Rahman, Humayun Kabir, Md. Hasan Al Banna, John Elvis Hagan Jr., Medina Srem-Sai and Lina Wang
J. Cardiovasc. Dev. Dis. 2023, 10(1), 7; https://doi.org/10.3390/jcdd10010007 - 23 Dec 2022
Cited by 14 | Viewed by 6681
Abstract
Diabetes, hypertension, and comorbidity are still crucial public health challenges that Bangladeshis face. Nonetheless, very few studies have been conducted to examine the associated factors, especially the socioeconomic inequalities in diabetes, hypertension, and comorbidity in Bangladesh. This study explored the prevalence of, factors [...] Read more.
Diabetes, hypertension, and comorbidity are still crucial public health challenges that Bangladeshis face. Nonetheless, very few studies have been conducted to examine the associated factors, especially the socioeconomic inequalities in diabetes, hypertension, and comorbidity in Bangladesh. This study explored the prevalence of, factors connected with, and socioeconomic inequalities in diabetes, hypertension, and comorbidity among Bangladeshi adults. We used the Bangladesh Demographic and Health Survey (BDHS) data set of 2017–2018. A total of 12,136 (weighted) Bangladeshi adults with a mean age of 39.5 years (±16.2) participated in this study. Multilevel (mixed-effect) logistic regression analysis was employed to ascertain the determinants of diabetes, hypertension, and comorbidity, where clusters were considered as a level-2 factor. The concentration curve (CC) and concentration index (CIX) were utilized to investigate the inequalities in diabetes, hypertension, and comorbidity. The weighted prevalence of diabetes, hypertension, and comorbidity was 10.04%, 25.70%, and 4.47%, respectively. Age, body mass index, physical activity, household wealth status, and diverse administrative divisions were significantly associated with diabetes, hypertension, and comorbidity among the participants. Moreover, participants’ smoking statuses were associated with hypertension. Women were more prone to hypertension and comorbidity than men. Diabetes (CIX: 0.251, p < 0.001), hypertension (CIX: 0.071, p < 0.001), and comorbidity (CIX: 0.340, p < 0.001) were higher among high household wealth groups. A pro-wealth disparity in diabetes, hypertension, and comorbidity was found. These inequalities in diabetes, hypertension, and comorbidity emphasize the necessity of designing intervention schemes geared towards addressing the rising burden of these diseases. Full article
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20 pages, 13383 KB  
Article
Analysis of Load-Sharing and Contact Characteristics of the Concentric Face Gear Split-Torque Transmission System with Elastic Supports
by Fei Gong, Rupeng Zhu, Pingjun Li and Guanghu Jin
Appl. Sci. 2022, 12(10), 4894; https://doi.org/10.3390/app12104894 - 12 May 2022
Cited by 8 | Viewed by 3777
Abstract
The concentric face gear split-torque transmission system (CFGSTTS) is a new form of drive that is primarily used in helicopter transmission systems. Its load-sharing performance among different branches and tooth contact characteristics have a great impact on the service life of helicopter transmissions. [...] Read more.
The concentric face gear split-torque transmission system (CFGSTTS) is a new form of drive that is primarily used in helicopter transmission systems. Its load-sharing performance among different branches and tooth contact characteristics have a great impact on the service life of helicopter transmissions. It contains ten meshing pairs, the load distribution is complicated, and the tooth contact areas are difficult to determine. Therefore, based on the multi-point constraint method and nonconforming grid, a quasi-static analysis model of the CFGSTTS coupled with flexible supports was established and the load-sharing performance and contact characteristics were studied. The model considered the support stiffness, backlash, installation error, and web structure of the upper face gear, which could comprehensively reflect the meshing state of the system. The load-sharing coefficient curves, tooth contact area diagram, and meshing force were obtained. The results indicated that (1) a larger idler support stiffness and a smaller input gear support stiffness could achieve better load equalization performance; (2) better load equalization between idler gears could be acquired with a lower face gear support stiffness factor of approximately 0.9; (3) increasing the axial mounting error caused the contact area to shift to the top and inner end of the face gear tooth, which was detrimental to the transmission; and (4) adjusting the backlash of the idler gears, input gears, and tail gear had little influence on the load balance and contact. Full article
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