Search Results (8)

Porous materials are subjected to the corrosive effects of soluble salts. This corrosion, typically known as efflorescence, is primarily superficial. However, internal corrosion within the material is also frequently observed. This article presents a simulation of volumetric damage in sintered porous ceramic materials (made of clay (75 vol.%), quartz sand (10 vol.%), and sawdust (15 vol.%), fired at 950 °C), caused by the crystallization of double salts, specifically ploweite (6Na₂SO₄·7MgSO₄·15H₂O) and/or glauberite (CaSO₄·Na₂SO₄). The exact mechanism responsible for the formation and interaction of these salts has yet to be fully comprehended. It is established that this mechanism occurs in ceramic materials containing calcium compounds and in mixtures of Na₂SO₄ and MgSO₄ salts. Dissolved Na₂SO₄ acts as a substrate for the formation of glauberite, while dissolved MgSO₄ participates in intermediate reactions (which are necessary for the creation of glauberite). Full article

The erosion caused by high-temperature calcium–magnesium–alumina–silicate (CMAS) has emerged as a critical impediment to the advancement of thermal barrier coating (TBC). In this study, a series of high-entropy rare earth zirconates, (La_0.2Sm_0.2Dy_0.2Er_0.2Gd_0.2)₂(Zr_1−xCe_x)₂O₇ (x = 0, 0.2, 0.4, 0.5) were synthesized through a solid-phase reaction, and their corrosion behavior against CMAS was investigated. Our findings demonstrate that numerous rare earth elements impede element diffusion, facilitate the formation of a compact oxide layer, and effectively hinder CMAS infiltration. Furthermore, rare earth elements with larger ionic radii exhibit enhanced solubility in apatite, whereas those with smaller ionic radii are more readily soluble in ZrO₂. In general, the utilization of the high-entropy strategy is an effective approach to significantly improving corrosion resistance against CMAS. Full article

Calcium sulfate exists in three forms, namely dihydrate or gypsum (CaSO₄·2H₂O), anhydrite (CaSO₄), and hemihydrate or bassanite (CaSO₄·0.5H₂O) depending on temperature, pressure, pH, and formation conditions. The formation of calcium sulfates occurs widely in nature and in many engineering settings. Herein, a dataset containing the experimental solubility data of calcium sulfate minerals, i.e., gypsum and anhydrite, in aqueous solutions is presented. The compiled dataset contains calcium sulfates solubility values extracted from 42 papers published between 1906 and 2019. The dataset can be used for various scientific and engineering purposes such as environmental applications (e.g., gas treatment, wastewater treatment, and chemical disposal), geotechnical applications (e.g., clay-sulfate rock swelling), separation processes (e.g., crystallization, extractive distillation, and seawater desalination), and electrochemical processes (e.g., corrosion and electrolysis). Full article

The metro engineering is in an environment rich in stray current and groundwater, which will accelerate concrete corrosion. In this study, the corrosion of cement-based materials, under stray current, consisting of direct current, was investigated, and the effects of stray current magnitude, water-binder ratio, fly ash, and silica fume on its corrosion were analyzed. The results show that, as the energisation duration of the stray current increases, the mass of the cathode side leachables increases, and the compressive strength of the cement-based materials decreases overall; at 120 d of stray current, the water-binder ratio of 0.50 shows the least reduction in strength, compared to the others; the mass of cathode side leachables decrease significantly with the increase in fly ash content; when fly ash content is 15%, the mass of cathode side leachables is the least, and the decrease in the compressive strength at 120 d of stray current is the smallest. At 10% silica fume content, the mass of the cathode side leachables is the least, and the decrease in the compressive strength of the cement-based materials at 120 d of stray current is the smallest. In general, the corrosion resistance is relatively good at 15% fly ash content and 10% silica fume content under stray current. Full article

In order to improve the production efficiency of volatile fatty acids (VFAs) by anaerobic fermentation of food waste and reduce the cost for the production of organic deicing salt (ODS), ceramic microfiltration (MF) membrane separation was applied in the conventional food waste fermenter to build an anaerobic membrane bioreactor (AnMBR). Results showed that the maximum VFA concentration in AnMBR was up to 55.37 g/L. Due to the fact that the MF membrane could realize in situ separation of VFAs, the recovery of VFAs could reach 95.0%; 66.6% higher than that of traditional fermentation reactors. After the application of the MF membrane, more than 20.0% of soluble COD, 40.0% of proteins, and 50.0% of polysaccharides were retained and more than 90.0% of VFAs could be transferred in a timely fashion in the AnMBR system. In addition, the enrichment effect of the MF membrane enhanced enzymatic activities such as protease, α-Glucosidase and acetate kinase, and increased the abundance of some important bacteria for organic acid generation such as Amphibacter, Peptoniphilus and Halomonas, which made a significant contribution to the yield of VFAs. After concentration, evaporation and crystallization, the melting efficiency of obtained ODS can reach more than 90.0% in chloride salts, which was 112.0% of commercial calcium magnesium acetate (CMA). When compared to chloride salts and CMA, ODS was more environmentally-friendly as it can reduce the corrosion of carbon steel and concrete significantly. This study created a new way of converting food waste into a high-value organic deicing agent, realizing the resource utilization of solid waste and reducing the production cost of organic deicing agents. Full article

This study demonstrates a significant improvement of the corrosion resistance of an AZ31B magnesium alloy achieved by the application of 1 μm-thin coatings generated by an environmentally friendly flash plasma electrolytic oxidation (FPEO) process in Ca-containing electrolytes. Two compounds with different solubility, calcium oxide (CaO) or calcium glycerophosphate (CaGlyP), were used as sources of Ca in the electrolyte. Very short durations (20–45 s) of the FPEO process were employed with the aim of limiting the energy consumption. The corrosion performance of the developed coatings was compared with that of a commercial conversion coating (CC) of similar thickness. The viability of the coatings in a full system protection approach, consisting of FPEO combined with an inhibitor-free epoxy primer, was verified in neutral salt spray and paint adhesion tests. The superior corrosion performance of the FPEO_CaGlyP coating, both as a stand-alone coating and as a full system, was attributed to the formation of a greater complexity of Ca²⁺ bonds with SiO₂ and PO₄³⁻ species within the MgO ceramic network during the in situ incorporation of Ca into the coating from a double chelated electrolyte and the resultant difficulties with the hydrolysis of such a network. The deterioration of the FPEO_CaGlyP coating during immersion was found over ten times slower compared with Ca-free flash-PEO coating. Full article

An impermeable layer “filter cake” usually forms during the overbalanced drilling technique. Even though it helps in protecting the formation from a further invasion of drilling fluids, the removal of this layer is essential for a proper cement job and to avoid any reduction in wellbore deliverability. The design of the removal process is complicated and depends on the filter cake composition and homogeneity. This paper presents an experimental evaluation on the usage of a novel cake washer (NCW) in the removal of a filter cake formed by an invert emulsion oil-based drilling fluid that contains calcium carbonate as a weighting material while drilling a horizontal reservoir. The proposed NCW is a mixture of organic acid, mutual solvent and nonionic surfactant. It is designed to enable restored wellbore permeability for a sustainable production. Since the filter cake mainly consists of the weighting material, the solubility of calcium carbonate in NCW at different ranges of temperature, duration and concentration was investigated. An actual casing joint was used to test the corrosion possibility of the treating solution. High-pressure and high-temperature (HPHT) filtration tests on ceramic discs and Berea sandstone core samples were conducted to measure the efficiency of the filter cake removal and the retained permeability. Ethylene glycol mono butyl ether (EGMBE) was used as a mutual solvent and the solubility was higher compared to when the mutual solvent was not used in the washer formulation. A significant increase in calcium carbonate dissolution with time was observed for a duration of 24 h. The solubility was found to be proportional to the concentration of NCW with optimum results of 99% removal at a temperature of around 212 °F. At those conditions, no major corrosion problems were detected. Permeability of the core retained its pristine value after the treatment. Full article

Aluminum coating was deposited by arc thermal spraying process onto the steel substrate for the corrosion protection in aggressive environment. However, the arc thermal sprayed coating possesses defects in the coating. Thus, it is important to reduce the defects and enhance the corrosion resistance properties of the deposited coating using post-treatment. In the present study, we have used different concentrations of sodium phosphate mono basic (NaH₂PO₄) with 0.1 molar (M) calcium nitrate [Ca(NO₃)₂] as post-treatment solution to fill out the defects of the Al coating. It was observed by scanning electron microscopy (SEM) that 1 M NaH₂PO₄ with 0.1 M Ca(NO₃)₂ treated sample exhibited 71% reduction in defects compared to as coated samples. X-ray diffraction (XRD) was performed to determine the phases formed on the coating surface after treatments. XRD confirms the formation of sodium aluminum hydrogen phosphate (Na₃Al(OH)(HPO₄)(PO₄)) and brushite (Ca(HPO₄)(H₂O)₂) as composite oxides on the Al coating. Electrochemical results show that 0.5 M NaH₂PO₄ with 0.1 M Ca(NO₃)₂ treated sample has exhibited the highest charge transfer resistance and the lowest corrosion current density after 89 days of exposure in 3.5 wt.% NaCl solution. The enhancement in corrosion resistance of 0.5 M NaH₂PO₄ with 0.1 M Ca(NO₃)₂ treated sample attributed to the formation of adherent, sparingly soluble, and stable corrosion products. The volume fraction result of the corrosion products formed on 0.5 M NaH₂PO₄ with 0.1 M Ca(NO₃)₂ treated sample after 89 days of exposure in 3.5 wt.% NaCl using XRD confirms the highest amount of Bayerite (α-Al(OH)₃) deposition, thus, the corrosion rate of this sample was the lowest. Full article