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Keywords = boil-off hydrogen recovery

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20 pages, 2180 KiB  
Article
Effective Liquid–Liquid Extraction for the Recovery of Grape Pomace Polyphenols from Natural Deep Eutectic Solvents (NaDES)
by Alessandro Frontini, Giulio Tarentini, Carmine Negro, Andrea Luvisi, Massimiliano Apollonio and Luigi De Bellis
Separations 2025, 12(6), 148; https://doi.org/10.3390/separations12060148 - 2 Jun 2025
Viewed by 636
Abstract
Natural deep eutectic solvents (NaDESs) are emerging solvents for their yield when used for extraction of different molecules, including polyphenols. NaDESs are a cutting-edge technology that offers numerous advantages, including cheap cost, safety, effectiveness and environmental friendliness. However, due to NaDES’ high boiling [...] Read more.
Natural deep eutectic solvents (NaDESs) are emerging solvents for their yield when used for extraction of different molecules, including polyphenols. NaDESs are a cutting-edge technology that offers numerous advantages, including cheap cost, safety, effectiveness and environmental friendliness. However, due to NaDES’ high boiling point, the recovery and separation of compounds after the extraction is the bottleneck of the process. In this work, two affordable methods were tested for the recovery of phenolic compounds from three binary NaDESs (composed of choline chloride mixed separately with lactic acid, tartaric acid or glycerol as hydrogen bond donors): the antisolvent and the liquid–liquid extraction methods. The former was assessed by diluting the extracts with different aliquots of water, employed as antisolvent, which was ineffective. For the liquid–liquid extraction method, ethyl acetate (EtOAc), acetonitrile (ACN), 2-chlorobutane (2-CB) and 2-methyltetrahydrofuran (2-MeTHF) were compared. Except for ACN, all solvents were perfectly immiscible with the three NaDESs, forming biphasic systems that were analyzed by colorimetric assays and HPLC/MS. 2-MeTHF applied on a 10-fold water dilution of the NaDES extract reached recovery percentages higher than 90% for most of the non-anthocyanin phenols and good recovery (up to 80%) for some anthocyanins. 2-MeTHF appears to be the first known solvent capable of extracting anthocyanins from NaDESs. Finally, a two-step liquid–liquid extraction performed firstly with EtOAc and subsequently with 2-MeTHF is proposed for the separation of different phenolic fractions. Full article
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22 pages, 5569 KiB  
Article
Updating and 24 H Testing of State Key Laboratory of Clean Energy Utilization’s Thermochemical Iodine–Sulfur Cycle Water-Splitting Hydrogen Production System
by Jinxu Zhang, Yong He, Junjie Zeng, Wenlong Song, Wubin Weng and Zhihua Wang
Appl. Sci. 2025, 15(9), 5183; https://doi.org/10.3390/app15095183 - 7 May 2025
Viewed by 637
Abstract
This paper reports the latest update to and a 24 h continuous operation test of the CEU’s thermochemical iodine–sulfur cycle water-splitting system with a maximum H2 hydrogen production capacity of 1500 L/h. To address challenges such as high energy consumption and severe [...] Read more.
This paper reports the latest update to and a 24 h continuous operation test of the CEU’s thermochemical iodine–sulfur cycle water-splitting system with a maximum H2 hydrogen production capacity of 1500 L/h. To address challenges such as high energy consumption and severe corrosion in traditional processes, the system was updated and optimized by introducing a small-cycle design, simulated using Aspen Plus software, achieving a thermal efficiency of 53%. Specifically, the key equipment improvements included a three-stage H2SO4 decomposition reactor and an HI decomposition reactor with heat recovery, resolving issues of severe corrosion when H2SO4 boils and reducing heat loss. During 24 h continuous operation in January 2025, the system achieved a peak hydrogen production rate of 1536 L/h and a long-term stable rate of approximately 300 L/h, with hydrogen purity reaching up to 98.75%. This study validates the potential for the scaling up of iodine–sulfur cycle hydrogen production technology, providing engineering insights for efficient and clean hydrogen energy production. Full article
(This article belongs to the Special Issue Advancements and Innovations in Hydrogen Energy)
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33 pages, 13813 KiB  
Review
Advances in Thermal Management for Liquid Hydrogen Storage: The Lunar Perspective
by Jing Li, Fulin Fan, Jingkai Xu, Heran Li, Jian Mei, Teng Fei, Chuanyu Sun, Jinhai Jiang, Rui Xue, Wenying Yang and Kai Song
Energies 2025, 18(9), 2220; https://doi.org/10.3390/en18092220 - 27 Apr 2025
Viewed by 837
Abstract
Liquid hydrogen is regarded as a key energy source and propellant for lunar bases due to its high energy density and abundance of polar water ice resources. However, its low boiling point and high latent heat of vaporization pose severe challenges for storage [...] Read more.
Liquid hydrogen is regarded as a key energy source and propellant for lunar bases due to its high energy density and abundance of polar water ice resources. However, its low boiling point and high latent heat of vaporization pose severe challenges for storage and management under the extreme lunar environment characterized by wide temperature variations, low pressure, and low gravity. This paper reviews the strategies for siting and deployment of liquid hydrogen storage systems on the Moon and the technical challenges posed by the lunar environment, with particular attention for thermal management technologies. Passive technologies include advanced insulation materials, thermal shielding, gas-cooled shielding layers, ortho-para hydrogen conversion, and passive venting, which optimize insulation performance and structural design to effectively reduce evaporation losses and maintain storage stability. Active technologies, such as cryogenic fluid mixing, thermodynamic venting, and refrigeration systems, dynamically regulate heat transfer and pressure variations within storage tanks, further enhancing storage efficiency and system reliability. In addition, this paper explores boil-off hydrogen recovery and reutilization strategies for liquid hydrogen, including hydrogen reliquefaction, mechanical, and non-mechanical compression. By recycling vaporized hydrogen, these strategies reduce resource waste and support the sustainable development of energy systems for lunar bases. In conclusion, this paper systematically evaluates passive and active thermal management technologies as well as vapor recovery strategies along with their technical adaptability, and then proposes feasible storage designs for the lunar environment. These efforts provide critical theoretical foundations and technical references for achieving safe and efficient storage of liquid hydrogen and energy self-sufficiency in lunar bases. Full article
(This article belongs to the Section J: Thermal Management)
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9 pages, 1941 KiB  
Proceeding Paper
Conceptual Design of a Metal Hydride System for the Recovery of Gaseous Hydrogen Boil-Off Losses from Liquid Hydrogen Tanks
by Florian Franke and Stefan Kazula
Eng. Proc. 2025, 90(1), 17; https://doi.org/10.3390/engproc2025090017 - 11 Mar 2025
Viewed by 547
Abstract
Liquid hydrogen (LH2) is a promising energy carrier to decrease the climate impact of aviation. However, the inevitable formation of hydrogen boil-off gas (BOG) is a main drawback of LH2. As the venting of BOG reduces the overall efficiency and implies a safety [...] Read more.
Liquid hydrogen (LH2) is a promising energy carrier to decrease the climate impact of aviation. However, the inevitable formation of hydrogen boil-off gas (BOG) is a main drawback of LH2. As the venting of BOG reduces the overall efficiency and implies a safety risk at the airport, means for capturing and re-using should be implemented. Metal hydrides (MHs) offer promising approaches for BOG recovery, as they can directly absorb the BOG at ambient pressures and temperatures. Hence, this study elaborates a design concept for such an MH-based BOG recovery system at hydrogen-ready airports. The conceptual design involves the following process steps: identify the requirements, establish a functional structure, determine working principles and combine the working principles to generate a promising solution. Full article
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15 pages, 2440 KiB  
Article
Assessment of Boil-Off Losses and Their Cost Implication during Liquid Hydrogen Tank Filling with and without Precooling
by Bright Ebikemefa Okpeke, Cherif Ait Aider, Lars Baetcke and Sören Ehlers
Energies 2024, 17(16), 4092; https://doi.org/10.3390/en17164092 - 17 Aug 2024
Cited by 3 | Viewed by 1535
Abstract
During liquid hydrogen bunkering into a cryogenic tank, boil-off losses occur due to the high thermal gradient between liquid hydrogen and the warm surface of the tank. This leads to gaseous hydrogen release. Such losses constitute a significant drawback in using hydrogen as [...] Read more.
During liquid hydrogen bunkering into a cryogenic tank, boil-off losses occur due to the high thermal gradient between liquid hydrogen and the warm surface of the tank. This leads to gaseous hydrogen release. Such losses constitute a significant drawback in using hydrogen as a fuel for maritime applications where bunkering operations are regularly carried out, thereby constituting a significant loss along the liquid hydrogen pathway. Due to the inherently low temperature of liquid hydrogen, boil-off losses are always present. Some boil-off losses cannot be eliminated because they are thermodynamically constrained or intrinsic to the system’s design. Boil-off recovery methods can be implemented to capture the boil-off; however, those solutions come with an additional cost and system complexities. Hence, this paper investigates the feasibility of minimizing boil-off losses during the first bunkering of liquid hydrogen or refilling of liquid hydrogen in an empty cryogenic tank by first precooling the cryogenic tank surface to decrease the thermal gradient between the liquid hydrogen and the tank surface/wall. In this paper, different media for precooling a cryogenic tank are evaluated to assess the boil-off reduction potential and the associated costs in order to identify the most suitable solution. The assessment has been carried out based on analytical formulation. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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16 pages, 18600 KiB  
Article
Design and Optimization of a Novel Hybrid Membrane–Electrochemical Hydrogen Pump Process for Recovering Helium from NRU off Gas
by Wu Xiao, Hao Wang, Andi Cheng, Hanli Wang, Zhendong Yang, Xuemei Wu, Xiaobin Jiang and Gaohong He
Membranes 2023, 13(7), 689; https://doi.org/10.3390/membranes13070689 - 24 Jul 2023
Cited by 2 | Viewed by 2261
Abstract
Due to the low boiling point of helium, the nitrogen-rich off gas of the nitrogen rejection unit (NRU) in the liquefied natural gas (LNG) plant usually contains a small amount of CH4, approximately 1–4% He, and associated gases, such as H [...] Read more.
Due to the low boiling point of helium, the nitrogen-rich off gas of the nitrogen rejection unit (NRU) in the liquefied natural gas (LNG) plant usually contains a small amount of CH4, approximately 1–4% He, and associated gases, such as H2. However, it is difficult to separate hydrogen and helium. Here, we propose two different integrated processes coupled with membrane separation, pressure swing adsorption (PSA), and the electrochemical hydrogen pump (EHP) based on different sequences of hydrogen gas removal. Both processes use membrane separation and PSA in order to recover and purify helium, and the EHP is used to remove hydrogen. The processes were strictly simulated using UniSim Design, and an economic assessment was conducted. The results of the economic assessment show that flowsheet #2 was more cost-effective due to the significant reduction in the capacity of the compressor and PSA because of the pre-removal of hydrogen. Additionally, using the response surface methodology (RSM), a Box–Behnken design experiment was conducted, and an accurate and reliable quadratic response surface regression model was fitted through variance analysis. The optimized operating parameters for the integrated process were determined as follows: the membrane area of M101 was 966.6 m2, the permeate pressure of M101 was 100 kPa, and the membrane area of M102 was 41.2 m2. The maximum recovery fraction was 90.66%, and the minimum cost of helium production was 2.21 $/kg. Thus, proposed flowsheet #2 has prospects and value for industrial application. Full article
(This article belongs to the Special Issue Development and Application of Membrane Separation Processes)
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16 pages, 4505 KiB  
Article
Ethanol-Assisted Hydrothermal Liquefaction of Poplar Using Fe-Co/Al2O3 as Catalyst
by Haijun Wu, Usama Shakeel, Quan Zhang, Kai Zhang, Xia Xu and Jian Xu
Energies 2022, 15(9), 3057; https://doi.org/10.3390/en15093057 - 21 Apr 2022
Cited by 8 | Viewed by 2471
Abstract
Although the conversion of lignocellulosic biomass into bio-oil with high yield/quality through hydrothermal liquefaction (HTL) is promising, it still faces many challenges. In this study, a Fex-Co(1-x)/Al2O3 catalyst was prepared with the coprecipitation method and low-content [...] Read more.
Although the conversion of lignocellulosic biomass into bio-oil with high yield/quality through hydrothermal liquefaction (HTL) is promising, it still faces many challenges. In this study, a Fex-Co(1-x)/Al2O3 catalyst was prepared with the coprecipitation method and low-content ethanol was used as the cosolvent for the HTL of poplar. The results showed that the Fex-Co(1-x)/Al2O3 catalyst significantly promoted the yield and energy recovery rate (ERR) of bio-oil compared with the control (10% ethanol content). At 260 °C for 30 min, 60Fe-40Co/Al2O3 had the best catalytic effect, achieving the highest bio-oil yield (67.35%) and ERR (93.07%). As a multifunctional bimetallic catalyst, Fex-Co(1-x)/Al2O3 could not only increase the degree of hydrogenation deoxidization of the product but also promote the diversity of phenolic compounds gained from lignin. The bio-oil obtained from HTL with Fex-Co(1-x)/Al2O3 as catalyst contained lower heterocyclic nitrogen, promoting the transfer of more bio-oil components to substances with lower boiling point. Full article
(This article belongs to the Collection Feature Papers in Bio-Energy)
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18 pages, 2418 KiB  
Article
Membrane-Assisted Removal of Hydrogen and Nitrogen from Synthetic Natural Gas for Energy-Efficient Liquefaction
by Muhammad Abdul Qyyum, Yus Donald Chaniago, Wahid Ali, Hammad Saulat and Moonyong Lee
Energies 2020, 13(19), 5023; https://doi.org/10.3390/en13195023 - 24 Sep 2020
Cited by 21 | Viewed by 4526
Abstract
Synthetic natural gas (SNG) production from coal is one of the well-matured options to make clean utilization of coal a reality. For the ease of transportation and supply, liquefaction of SNG is highly desirable. In the liquefaction of SNG, efficient removal of low [...] Read more.
Synthetic natural gas (SNG) production from coal is one of the well-matured options to make clean utilization of coal a reality. For the ease of transportation and supply, liquefaction of SNG is highly desirable. In the liquefaction of SNG, efficient removal of low boiling point impurities such as hydrogen (H2) and nitrogen (N2) is highly desirable to lower the power of the liquefaction process. Among several separation processes, membrane-based separation exhibits the potential for the separation of low boiling point impurities at low power consumption as compared to the existing separation processes. In this study, the membrane unit was used to simulate the membrane module by using Aspen HYSYS V10 (Version 10, AspenTech, Bedford, MA, United States). The two-stage and two-step system designs of the N2-selective membrane are utilized for SNG separation. The two-stage membrane process feasibly recovers methane (CH4) at more than 95% (by mol) recovery with a H2 composition of ≤0.05% by mol, but requires a larger membrane area than a two-stage system. While maintaining the minimum internal temperature approach value of 3 °C inside a cryogenic heat exchanger, the optimization of the SNG liquefaction process shows a large reduction in power consumption. Membrane-assisted removal of H2 and N2 for the liquefaction process exhibits the beneficial removal of H2 before liquefaction by achieving low net specific power at 0.4010 kW·h/kg·CH4. Full article
(This article belongs to the Special Issue Energy-Saving Opportunities in Liquefied Methane Value Chains)
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