Search Results (35)

This article focuses on studying the phase transformation of bauxite iron minerals during electrolytic reduction processes in alkaline solutions (400 g/L Na₂O), with the aim of improving aluminum extraction in the subsequent Bayer process. The research employs electrolytic reduction to convert the refractory minerals in unmilled bauxite (alumogoethite (Fe,Al)OOH, alumohematite (Fe,Al)₂O₃, chamosite (Fe²⁺,Mg,Al,Fe³⁺)₆(Si,Al)₄O₁₀(OH,O)₈) into magnetite, elemental iron (Fe) and to minimize aluminum (Al) extraction during electrolysis. Preliminary thermodynamic research suggests that the presence of hematite (α-Fe₂O₃) and chamosite in boehmitic bauxite increases the iron concentration in the solution. Cyclic voltammetry revealed that, in the initial stage of electrolysis, overvoltage at the cathode decreases as metallic iron deposited and conductive magnetite form on the surface of the particles. After 60 min, the reduction efficiency begins to decrease. The proportion of the current used for magnetization and iron deposition on the cathode decreased from 89.5% after 30 min to 67.5% after 120 min. After 120 min of electrolytic reduction, the magnetization rate exceeded 65%; however, more than 60% of the Al was extracted simultaneously. Al extraction after electrolysis and subsequent Bayer leaching exceeded 91.5%. Studying the electrolysis product using SEM-EDS revealed the formation of a dense, iron-containing reaction product on the particles’ surface, preventing diffusion of the reaction products (sodium ferrite and sodium aluminate). Mössbauer spectroscopy of the high-pressure leaching product revealed that the primary iron-containing phases of bauxite residue are maghemite (γ-Fe₂O₃), formed during the hydrolysis of sodium ferrite. Full article

This study aims to elucidate the geochemical reactions between CO₂-saturated water and rocks in CO₂-enhanced geothermal system (CO₂-EGS) reservoirs by focusing on andesite found in island arc regions, such as Japan. Laboratory flow tests of CO₂-saturated water (3 wt.% CO₂) and rocks (particle size: 0.14–1 mm) were conducted under varying temperature (150–250 °C) and flow rate (0.3 and 1.0 mL/min) conditions using a flow-through reactor. Elevated temperatures enhanced the dissolution of silicate minerals, reflected by increased Na⁺, K⁺, Ca²⁺, and Si concentrations, whereas those of Fe²⁺ and Al³⁺ remained low, suggesting secondary mineral precipitation. The dissolution process was dominant at 150 °C. Al-bearing minerals, such as gibbsite and boehmite, as well as clay minerals, including beidellite and kaolinite, were predominant at higher temperatures (200–250 °C). Carbonate minerals were not observed, attributable to low pH and limited availability of divalent cations. Flow rate substantially influenced Si dissolution rates, with lower flow rates promoting longer residence times and higher Si dissolution rates. These results indicate that the test conditions simulate the environment around the injection well, where the fluid is acidic and dissolution is the main reaction in the rock. Although a small amount of secondary minerals precipitated and the Si dissolution rates were of the same order of magnitude as those for labradorite, it may be considered that andesite has less impact on permeability variations than basalt near the injection well in CO₂-EGS reservoirs. Full article

Boehmite has been widely used in theoretical research and industry, especially for hazardous material processing. For the liquid-phase treating process, the interfacial properties of boehmite are believed to be affected by pH conditions, which change its physicochemical behavior. However, molecular-level detection on cluster ions is challenging when using bulk approaches. Herein we employ in situ vacuum ultraviolet single-photon ionization mass spectrometry (VUV SPI-MS) coupled with a vacuum-compatible microreactor system for analysis at the liquid–vacuum interface (SALVI) to investigate the solute molecular composition of boehmite under different pH conditions for the first time. The mass spectral results show that more complex clustering of solute molecules exists at the solid–liquid (s–l) interface than conventionally perceived in a “simple” aqueous solution. Besides solute ions, such as boehmite molecules and fragments, the composition and appearance energies of these newly discovered solvated cluster ions are determined by VUV SPI-MS in different pH solutions. We offer new results for the pH-dependent effect of boehmite and provide insights into a more detailed solvation mechanism at the s–l interface. By comparing the key products under different pH conditions, fundamental understanding of boehmite dissolution is revealed to assist the engineering design of waste processing and storage solutions. Full article

Boehmite is an aluminum oxyhydroxide (AlO(OH)) and one of bauxite’s main mineral phases. This mineral is highly valued as an important source of aluminum for the metallurgical industry. However, the formation of synthetic boehmite has been observed in water treatment when aluminum anodes are used for electrocoagulation. This boehmite occurs in flocs that capture impurities from the water, but removing these flocs is a slow process. Therefore, the froth-flotation method was employed in the present study to float synthetic boehmite. This was achieved by evaluating the particle size of synthetic boehmite, generating microbubbles, and using an anionic collector system in a novel experimental setup. The results show that the surfactants sodium dodecyl sulfate (SDS) and potassium oleate (PO) favor the recovery of synthetic boehmite in different particle sizes, with the particle size favored related to the bubble size generated. It was noted that increasing the SDS concentration enabled the microbubbles to recover up to 95% of boehmite particles with diameters of less than 30 microns. Full article

Excellent coating adhesion is a crucial requirement for monolithic catalysts. Within this investigation, a Design of Experiments (DOEs) Taguchi approach was leveraged to construct a 9-factor-3-level matrix encompassing 27 parallel experiments. This framework was employed to scrutinize the pivotal elements influencing the adhesion of FeCrAl metal-based integral coatings, which were prepared using the slurry method. Moreover, an unprecedented endeavor was made to scrutinize the mechanism of coating delamination from the vantage points of macroscopic slurry, microscopic coatings, and nanoscale interfaces. The findings reveal the following: (1) The inclusion of a high-acidity additive (>5%) emerges as one of the pivotal factors in achieving superior adhesion, particularly when the boehmite content exceeds 1%. (2) The existence of binder-filled interstices within the coating, smaller by 1–2 orders of magnitude than the carrier particles, significantly contributes to heightened adhesion. (3) A bonding region of approximately 5 nm is present at the interfaces between carrier particles, resulting in augmented adhesion. Full article

Compared to steam reforming, methanol aqueous-phase reforming (APR) converts methanol to hydrogen and carbon dioxide at lower temperatures, but also displays lower conversion rates. Herein, methanol APR is studied over the active Pt/Al₂O₃ catalyst under different operating conditions. Studies were conducted at different temperatures, pressures, methanol mass fractions, and residence times. APR performance was evaluated in terms of methanol conversion, hydrogen production rate, hydrogen selectivity, and by-product formation. The results revealed that an increase in operating pressure and methanol mass fraction had an adverse effect on the APR performance. Conversely, it was found that hydrogen selectivity was unaffected by the operating pressure and residence time for the methanol feed mass fraction of 5%. For the methanol feed mass fraction of 55%, hydrogen selectivity was improved by operating pressure and residence time. The alumina support phase change to boehmite as well as sintering and leaching of the catalytic particles were observed during catalyst stability experiments. Additionally, a comparison between methanol steam reforming (MSR) and APR was also performed. Full article

This study investigates the impact of kaolin and boehmite alumina binders on the synthesis, catalytic properties, and attrition resistance of a La_0.7Sr_0.3FeO₃ (LSF) perovskite catalyst designed for the chemical looping partial oxidation (CLPO) of methane to produce synthesis gas sustainably. The as-synthesized and used catalysts with varying kaolin and boehmite alumina contents (KB_(x,y)/LSF) were scrutinized by a variety of characterization methods, including XRD, FE-SEM/EDS, BET, TPD-NH₃, and TPD-O₂ techniques. The catalytic activity of the synthesized samples was tested at 800 to 900 °C in a fixed-bed reactor producing syngas through the CLPO process over the consecutive redox cycles. Additionally, the attrition resistance of the fresh and used catalyst samples was examined in a jet cup apparatus to assess their durability against the stresses induced by thermal shocks or changes in the crystal lattice caused by chemical reactions. The characterization results showed the pure perovskite crystal structure of KB_(x,y)/LSF catalysts demonstrating adequate oxygen adsorption capacity, effective coke mitigation capability, robust thermal stability, and resilience to agglomeration during repetitive redox cycles. Among the tested catalysts, KB_(25,15)/LSF was identified as the superior sample, as it could consistently produce syngas with a suitable H₂:CO molar ratio varying from 2 to 3 within ten redox cycles at 900 °C, with CH₄ conversion and CO selectivity values up to 64% and 87%, respectively. The synthesized catalysts demonstrated a logarithmic attrition pattern in the jet cup tests at room temperature, featuring high attrition resistance after the erosion of particle shape irregularities or weakly bound particles. Moreover, the KB_(25,15)/LSF catalyst used at 900 °C showed great resistance in the attrition test, warranting its endurance in the face of extraordinarily harsh conditions in fluidized bed reactors employed for the CLPO process. Full article

The design and preparation of high-performance separators for lithium-ion batteries (LIBs) have far-reaching practical significance in enhancing the overall performance of LIBs. Electrospun nanofiber separators (ENSs) have the characteristics of large specific surface area, high porosity, small pore size and good affinity with the electrolyte, making them become ideal candidates for LIB separators. In this work, polyacrylonitrile (PAN)/polyurethane (PU) (PAU) ENSs loaded with boehmite (BM) particles (BM/PAU ENSs) were mass-produced using spherical section free surface electrospinning (SSFSE), and used as LIB separators. Their morphology, structures and performances were tested and characterized. The results showed that all BM/PAU ENSs maintained excellent thermal dimensional stability in the range of 140–180 °C, and had good electrolyte wettability and high porosity. The composite BM/PAU-2 ENS with the best performance had a porosity of 52.5%, an electrolyte uptake rate of 822.1%, and an ionic conductivity of 1.97 mS/cm. Additionally, the battery assembled with BM/PAU-2 separator also demonstrated best electrochemical performance, cycling performance, and rate capability, with a capacity retention rate of 94.4% after 80 cycles at 0.5 C, making it a promising high-performance separator for LIBs. Full article

The aluminum hydroxide produced by the Bayer process contains a large amount of water which leads to the consumption of a large amount of heat for moisture removal in the calcination process, resulting in an increased energy consumption. The effects of temperature and microwave power on the dehydration ratio and the dry matter ratio of aluminum hydroxide were investigated. The characteristics of temperature variation during drying were discussed. X-ray diffraction (XRD), scanning electron microscopy (SEM), laser particle size, Fourier transform infrared (FTIR) spectroscopy, and dielectric property analyses were made to characterize the dried materials. The analysis results showed that within the range of bench-scale experimental parameters, the dehydration ratio was higher and the proportion of dry matter was lower at a higher final temperature. Within the range of pilot-scale experimental parameters, the dehydration ratio increased with the increasing microwave power from 500 W to 1500 W. XRD spectra revealed that when the final temperature exceeded 220 °C, a part of the aluminum hydroxide underwent a low-temperature phase transition to boehmite. The SEM images and a particle size analysis showed that there was no significant difference between the morphologies of the powder obtained by microwave drying and conventional drying methods. The powder obtained by both processes had an average particle size of around 80 μm. The dielectric constant and the dielectric loss of the dried material decreased greatly. Full article

New bifunctional cobalt catalysts for combined Fischer–Tropsch synthesis and hydroprocessing of hydrocarbons containing Pt were developed. To prepare catalysts in the form of a composite mixture, the FT synthesis catalyst Co-Al₂O₃/SiO₂ and ZSM-5 zeolite in the H-form were used as metal and acid components, respectively, with boehmite as a binder. The catalysts were characterized by various methods, such as XRD using synchrotron radiation, SEM, EDS, TEM and TPR. The effect of the Pt introduction method on the particle size and conditions for cobalt reduction was studied. The testing of catalysts in Fischer–Tropsch synthesis was carried out at a pressure of 2.0 MPa, a temperature of 240 and 250 °C, an H₂/CO ratio of 2 and a synthesis gas volumetric velocity of 1000 h⁻¹. It is shown that the method of introducing a hydrogenating metal by adjusting the nano-sized spatial structure of the catalyst determined the activity in the synthesis and group and fractional composition of the resulting products. It is established that the presence of Pt intensified the processes of synthesis and hydrogenation, including isomeric products, and reduced the content of unsaturated hydrocarbons. The application of Pt by impregnation onto the surface of the metal component of the catalysts provided the highest productivity for C₅₊ hydrocarbons, and for the acidic component, it enabled maximum cracking and isomerizing abilities. Full article

In this paper, a device was set up, which could simulate the separator environment in the battery to track the influence of compression, temperature, and the electrolyte on the structure and electrochemical performance of separators. A commercial polyethylene separator and alumina- or boehmite-coated separators were selected, and the high-temperature cyclic compression was carried out in a mixed solvent environment with a ratio of vinyl carbonate and diethyl carbonate of 1:1. Compared with that compressed for 50 cycles under room temperature, the compression at 60 °C resulted in pore structure deterioration in the polyethylene separator. The oxidative voltage limit was reduced to 3.6 V, and after 200 charge and discharge cycles, the capacity was reduced by more than 50%. For the coated separator, the presence of a coating layer exhibited some protective effects, and the microporous structure in the base membrane was preserved. The oxidative voltage limit was above 4.2 V. However, as a result of the compression, the coating particles were still inserted into the pore structure, leading to a decrease in porosity and a decrease in discharge capacity, especially at a rate of 4 C. Compared with that coated with alumina particles, the interface resistance for the separator coated with boehmite particles was minimally affected, and the electrochemical performance after cyclic compression under 60 °C was better, exhibiting higher application ability. Full article

This research aimed to develop a simple and cost-effective method for fabricating electropositive membranes for highly efficient water filtration. Electropositive membranes are novel functional membranes with electropositive properties and can filter electronegative viruses and bacteria using electrostatic attraction. Because electropositive membranes do not rely on physical filtration, they exhibit high flux characteristics compared with conventional membranes. This study presents a simple dipping process for fabricating boehmite/SiO₂/PVDF electropositive membranes by modifying an electrospun SiO₂/PVDF host membrane using electropositive boehmite nanoparticles (NPs). The surface modification enhanced the filtration performance of the membrane, as revealed by electronegatively charged polystyrene (PS) NPs as a bacteria model. The boehmite/SiO₂/PVDF electropositive membrane, with an average pore size of 0.30 μm, could successfully filter out 0.20 μm PS particles. The rejection rate was comparable to that of Millipore GSWP, a commercial filter with a pore size of 0.22 μm, which can filter out 0.20 μm particles via physical sieving. In addition, the water flux of the boehmite/SiO₂/PVDF electropositive membrane was twice that of Millipore GSWP, demonstrating the potential of the electropositive membrane in water purification and disinfection. Full article

It is important to consider the thermal management of lithium-ion batteries to overcome their limitations in usage and improve their performance and life cycles. In this study, a novel cooling system for the thermal management of lithium-ion battery packs is proposed by using an inner cylinder in the cooling channel and different-shaped nanoparticles in the base fluid, which is used as the cooling medium. The performance improvements in a 20 Ah capacity battery are compared by using a water–boehmite alumina (AlOOH) nanofluid, considering cylinder-, brick-, and blade-shaped nanoparticles up to a solid volume fraction of 2%. The numerical analysis is conducted using the finite element method, and Reynolds numbers between 100 and 600 are considered. When the efficacy of the coolants utilized is compared, it is apparent that as the Reynolds number increases, both cooling media decrease the highest temperature and homogenize the temperatures in the battery. The utilization of the cylinder in the mini-channel results in a 2 °C temperature drop at Re = 600 as compared to the flat channel. A boehmite alumina nanofluid with a 2% volume fraction reduces the maximum temperature by 5.1% at Re = 200. When the shape effect of the nanofluid is examined, it is noted that the cylinder-shaped particle improves the temperature by 4.93% as compared to blade-shaped nanoparticles and 7.32% as compared to brick-shaped nanoparticles. Thus, the combined utilization of a nanofluid containing cylindrical-shaped nanoparticles as the cooling medium and a cylinder in the mini-channel of a battery thermal management system provides an effective cooling system for the thermal management of the battery pack. The outcomes of this work are helpful for further system design and optimization studies related to battery thermal management. Full article

Ceramic corundum abrasives were prepared using pseudo-boehmite as a raw material via the sol-gel method. Additives can significantly change the microscopic morphology of abrasives and improve mechanical properties. When 2 wt% CaO-TiO₂-SiO₂ with a molar ratio of 3:4:9 was added, samples with the best morphology and mechanical properties were obtained. Single-particle compressive strength, density, Vickers hardness, and average grain size were 51.45 N, 3.94 g·cm⁻³, 16.43 GPa, and 0.98 μm, respectively. We compared the same additive system with abrasives prepared by ball milling, and found that ball milling was beneficial for obtaining denser and smaller grain size abrasives. On the other hand, abrasives obtained without ball milling had relatively higher single-particle compressive strength. Additionally, the additives are non-precious metal oxides, which can reduce the cost of the synthesis process. In addition, there has been discussion of the connection between microstructure and mechanical characteristics. Full article

We introduced a modified sol-gel method using polyvinyl alcohol (PVA) as an additive to improve the permeability of γ-Al₂O₃ membranes by minimizing the thickness of the selective layer and maximizing the porosity. First, the analysis revealed that the thickness of γ-Al₂O₃ decreased as the concentration of PVA increased in the boehmite sol. Second, the properties of the γ-Al₂O₃ mesoporous membranes were greatly influenced by the modified route (method B) compared to the conventional route (method A). The results showed that the porosity and surface area of the γ-Al₂O₃ membrane increased, and the tortuosity decreased considerably using method B. This effect was attributed to the adsorption of PVA molecules on the surface of the boehmite particles, which depended on the synthesis route. The experimentally determined pure water permeability trend and the Hagen–Poiseuille mathematical model confirmed that the modified method improved the performance of the γ-Al₂O₃ membrane. Finally, the γ-Al₂O₃ membrane fabricated via a modified sol-gel method with a pore size of 2.7 nm (MWCO = 5300 Da) exhibited a pure water permeability of over 18 LMH/bar, which is three times higher than that of the γ-Al₂O₃ membrane prepared using the conventional method. Full article