Search Results (820)

C1 biotechnology—bioprocesses that valorize one-carbon feedstocks such as CO₂, CO-rich gases (blast furnace gas or synthesis gas), CH₄ and CH₃OH—has evolved from laboratory curiosity to industrial reality. In the quest to de-fossilize the chemical industry, the circular bioeconomy is widely seen as a solution. However, today it is still mostly based on primary agricultural feedstocks. Compared to thermochemical and catalytic processes, bioprocesses (fermentations) are carried out at ambient conditions, achieve high selectivities and good productivities. By decoupling fermentation from sugar-based substrates, gas fermentation of C1 substrates offers a scalable technology platform for producing biofuels, bioplastics, bio-based building blocks and alternative proteins, to name a few large-volume products. C1 platforms enable a circular, resource-efficient and virtually feedstock-independent bioeconomy that directly supports multiple United Nations Sustainable Development Goals (SDGs). In this article, we analyze the current technological landscape and discuss the (potential) impact of C1 routes on key SDGs using recent research advances and commercial case studies. Full article

Recently, polyhydroxyalkanoates (PHAs) have gained significant attention as a bioactive material for replacing petrochemical plastics. PHAs can be produced by microorganisms growing on sludge substrates. In this study, fish-processing wastewater was investigated as an alternative substrate for PHA production using Bacillus cereus. Wastewater dilution, carbon-to-nitrogen ratio modification, and the addition of fish oil as a lipidic substrate were examined, and bacterial growth and biopolymer production were optimized. First, wastewater was diluted (25–100%) and examined. The 50% dilution treatment was selected, yielding a CDM of 0.426 g/L and a PHA content of 6.69%. In subsequent steps, the effects of wastewater fermentation and bacterial adaptation prior to the main production processes were investigated. According to the results, the 50% and 100% fermented treatments exhibited higher CDM values (0.970–1.022 g/L) compared to the non-fermented treatments. Cultures inoculated with adapted bacteria showed superior performance (CDM: 1.455 g/L, PHA: 0.499 g/L, PHA content: 34.63%) relative to non-adapted treatments. The effect of the carbon-to-nitrogen (C/N) ratio was also optimized by supplementing two carbon sources: glucose and crude fish oil. The optimal treatment T1 (effluent + 0.6 g/L glucose) had a CDM of 1.32 g/L and a PHA content of 0.215 g/L. Treatment 1, which consisted solely of effluent and fish oil, exhibited higher values (CDM: 1.12 g/L, PHA: 0.65 g/L) and was therefore considered the cost-effective treatment. Subsequently, a scale-up process was conducted in a 4 L bioreactor over 300 h under semi-continuous, long-term cultivation. The optimal harvesting time for the biopolymer was achieved during the fourth cycle (180–240 h). The produced biopolymer was characterized using FTIR, NMR, TGA, DSC, SEM, and XRD analyses, confirming the production of a copolymer, specifically poly(3-hydroxybutyrate-co-3-hydroxyvalerate). This study used wastewater from the fish industry for the production of biodegradable polyhydroxyalkanoates. Full article

Background: The transition from fossil-derived polymer additives to renewable alternatives is essential to mitigate environmental persistence and ensure chemical safety within the plastics industry. This review provides a comprehensive overview of recent developments in bio-based functional additives and their integration into circular economy frameworks. Methods: Following PRISMA guidelines, a systematic literature search was conducted using the Scopus database for studies published between 2023 and 2026. Search terms targeted bio-based plasticizers, flame retardants, antioxidants, and compatibilizers. Studies were screened against predefined inclusion criteria, specifically focusing on experimental validation in polymer matrices, while data mining was employed to map emerging research fronts. Results: From an initial 996 records, 54 studies were selected after removing duplicates and ineligible articles. The findings highlight a paradigm shift from passive physical fillers toward active, multifunctional macromolecular agents. Recent literature demonstrates that targeted molecular interventions, such as phosphorylated lignin and biomimetic structures, can resolve trade-offs between ductility and thermal stability at low loadings (<5 wt%). Synthesis routes, performance outcomes, and end-of-life trajectories for each additive class are summarized. Conclusions: Bio-based additives have evolved from simple substitutes into strategic tools for the molecular programming of sustainable polymers. Although challenges regarding scalability and high-temperature processing persist, their integration into circular economy strategies establishes a clear roadmap for next-generation bioplastics. Full article

The rapidly growing concern over the hazardous impact of phthalates on the environment and public health has led to a critical need for alternative and environmentally friendly plastics. Plasticizers developed from natural materials represent one possible solution. This paper explores four types of renewable feedstocks (sorbitol/polyols, glycerin, cardanol from cashew nutshell liquid, and limonene from citrus peels) as sources for developing alternative plasticizer systems. Key areas explored include the type of feedstock utilized, the methods used for extracting or processing the feedstocks, the nature of the chemical modification processes (e.g., esterification, epoxidation, etherification, or reactive grafting) applied to generate the respective plasticizers, and the resultant physical and mechanical properties. The performance of each plasticizer system in polymers such as PVC, PLA, and polysaccharide-based bioplastics is evaluated, alongside the compatibility with biological tissues, toxicological properties, biodegradability, and chemical migration into food simulants. The feasibility of each family of plasticizers is also assessed from an economic perspective, including availability of the feedstocks, economies of scale associated with large-volume production, and competitive pricing relative to established petroleum-derived plasticizers. Overall, sorbitol/polyol and glycerin derivative families have reached a level of maturity that provides a good balance of processability, food-contact safety, and biodegradability. Cardanol-based systems provide an attractive option where aromatic functional groups and combined plasticization–stabilization effects are needed. Limonene-derived plasticizer systems appear promising for use in PLA, but their broader utility may be limited by volatility, strong odors, and susceptibility to oxidation. Common issues identified across all four families include chemical migration into food products, regulatory approval, and the need for detailed life-cycle assessments. Full article

The development of selective and sustainable catalysts is essential to enable the chemical recycling of mixed plastic waste. In this work, calcium-modified biochars derived from cocoa pod husk (CPH) and palm kernel shell (PKS) were prepared for treating a mixture of poly(ethylene terephthalate) (PET) and poly(lactic acid) (PLA). The aim was to separate the mixture through the PLA methanolysis, while maintaining the PET unreacted for a potential physical recycling. Biochar was ex situ modified with calcium precursor using a value-added concentrate recovered from the hydrothermal treatment of Jatropha fruit husk. Subsequently, a pyrolysis step was further applied to convert the calcium species into CaO, which is the active phase for the methanolysis reaction. Structural, microscopic, and spectroscopic analyses revealed that the carbon matrix strongly influences the evolution and stabilization of calcium phases during pyrolysis and post-treatment. CPH-derived biochars promoted the formation of highly dispersed CaO, whereas PKS favored the growth of larger, less reactive Ca(OH)₂ domains. As a result, the CPH_Ca10 (i.e., 10% desired calcium loading based on CPH-biochar mass) catalyst exhibited superior basicity and catalytic activity, achieving near-complete PLA conversion under mild conditions (90–110 °C) depending on the system with only 2 wt.% catalyst. Importantly, under these mild conditions, PET remained chemically intact, demonstrating the process’s high selectivity and applicability to mixed bioplastic–fossil plastic streams. This study highlights a circular, low-carbon route to producing effective Ca-based catalysts from agricultural residues. It establishes a promising strategy for selective depolymerization and separation in complex plastic waste systems. Full article

The generation of agro-industrial residues represents an environmental challenge and an opportunity for their valorization within a circular economy framework. In this study, Agave salmiana bagasse residues were evaluated as a reinforcing material for developing bioplastics made from maize starch (polymer matrix). Maguey bagasse was collected, ground and sieved to particle sizes below 200 μm and incorporated into bioplastic formulations at different content levels. Five bioplastic films (M1–M5) were obtained and characterized regarding their physical, chemical, mechanical, thermal, and morphological properties. The evaluated parameters included density, color (CIE Lab*), moisture content, water absorption, FTIR analysis, tensile properties, thermal behavior, and surface morphology via SEM. The results showed significant differences among the bioplastic formulations. The moisture content ranged from 7.15% to 10.57%, while water absorption after 24 h reached values of up to 65% for the formulation with the highest bagasse content. Mechanical and thermal analyses indicated that the incorporation of maguey bagasse influenced the structural performance of the bioplastics, while SEM observations revealed changes in surface morphology associated with fiber incorporation. These findings demonstrate the potential of A. salmiana bagasse as a reinforcing agent in starch-based bioplastics, contributing to the development of sustainable materials. The results support their potential as a biodegradable material with exploratory application in an agricultural system. Full article

Bioplastics are in focus for the development of sustainable materials due to the depletion of fossil resources, generation of solid waste and global climate change. Considering this, the current research is devoted to the valorization of beachcast red seaweed F. lumbricalis for the development of thermoplastically processable bioplastics. The composites have been developed from beachcast red seaweed-derived furcellaran (FUR) and potato-derived thermoplastic starch (TPS) by using an ultrasound-assisted technique. Three different FUR concentrations (10, 30 and 50 wt.%) in relation to potato starch were examined for their thermoplastic processability. Fourier infrared spectroscopy (FTIR) was used to reveal the structural changes in the developed TPS/FUR composites depending on FUR content as well as thermal pre-treatment. Thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and tensile mechanical tests were performed to assess the performance of the developed TPS/FUR composites. It was demonstrated that the ultrasound-assisted manufacturing route allowed TPS/FUR composites with an improved spectrum of properties to be obtained. The highest mechanical stress at break (almost three times higher than for neat TPS) was observed for the TPS + 50 wt.% FUR composite, which also possessed decreased deformability (only ca 10%), reduced thermal resistance at processing temperatures (150 °C) and high shear sensitivity. Thus, the TPS + 30 wt.% FUR and especially the TPS + 10 wt.% FUR composites were recognized as more suitable for thermoplastic processing and the development of TPS-based composites with improved exploitation properties. Full article

Packaging has the main role of protecting a product during storage, and the material selected for packaging has a crucial role in shelf-life control. In recent years, according to the recent European regulations on plastics, different materials have been proposed with the aim of reducing the use of fossil-based packaging. In the present work, the storage of tomato by-product powders dried at different temperatures (40 and 70 °C), in different types of packaging (plastic bag, bioplastic bag, edible active film, and edible active film enriched with antioxidants) was monitored for 11 months. Several analytical approaches were used to characterize the properties of the product after drying treatment. Oxidative stability was evaluated through the Oxitest reactor; bioactive compounds content, such as total phenolic and percentage of total antioxidant capacity, were assessed through spectrophotometric assays; high-performance liquid chromatography coupled to mass spectrometry analysis was employed for β-carotene and lycopene contents monitoring. Results showed a progressive reduction in all parameters, with slight differences in the behavior of the aliquots stored in the different materials. Samples stored in bioplastic showed a higher retention of phenolic compounds and antioxidant capacity at early storage stages, whereas conventional plastic and active packaging exhibited comparable or improved performance at later stages, depending on the analytical parameter considered. Full article

The escalating global production of plastics poses significant environmental challenges, such as greenhouse gas (GHG) emissions and widespread pollution. This review critically examines contemporary research on plastic sustainability strategies, focusing particularly on the circular economy (CE), end-of-life management, and emerging concepts such as offsetting. Despite various initiatives advocating the reduce–reuse–recycle (3Rs) approach, only 9–10% of plastic is effectively recycled, with substantial volumes incinerated or landfilled, exacerbating environmental degradation. Moreover, the review highlights geographic disparities, highlighting that regions with robust infrastructure achieve more effective waste management than developing areas. The adoption of bioplastics as sustainable alternatives remains limited due to their complex life cycle and production processes. This review synthesizes the CE, Life Cycle Assessment (LCA), and offsetting tools in the context of plastics towards the development of plastic offsetting strategies as a waste management solution. It identifies critical literature gaps, where existing plastic waste management systems are limited to affordability and geographical restrictions. The review highlights the various plastic circularity strategies and their limitations, while addressing carbon offsetting as an inspiration for a plastic offsetting mechanism that could significantly enhance global strategies to mitigate plastic pollution, particularly in developing regions, fostering more sustainable global waste management practices. Therefore, plastic offsetting, inspired by carbon offset mechanisms, emerges as a novel strategy that offers financial incentives by sponsoring plastic waste management projects to effectively managing plastic waste in less developed regions. Full article

Comparative Life Cycle Assessments (LCAs) of bio-based materials are highly influenced by methodological choices, so the term “bio-based” does not necessarily imply a low environmental impact. This review analyzes over 50 peer-reviewed LCAs (2010–2024) to quantify how four methodological pillars—(i) attributional versus consequential modeling, (ii) timing and storage of biogenic carbon, (iii) Direct Land-Use Change (LUC) and Indirect Land-Use Change (ILUC), and (iv) allocation in multifunctional systems—drive variability across long-life construction and short-life packaging/composites; adding regionalized perspectives (e.g., water scarcity according to the AWARE initiative, and relevant inventories for the MENA region) and ex-ante LCA guidance aligned with technology readiness levels. Methods included systematic selection from Web of Science/Scopus databases, standardized functional units, system boundaries, impact methods (ReCiPe/EF/TRACI/AWARE), biogenic carbon conventions (GWP100, dynamic/GWPbio), LUC/ILUC handling, allocation rules, and end-of-life scenarios, followed by qualitative meta-synthesis. Results show ~85% of studies used attributional approaches; consequential models typically report higher climate impacts when ILUC is included. In the building applications, bio-based alternatives—particularly wood—reduced cradle-to-critical-state global warming potential (GWP) by 30–70%; a “negative GWP” only emerged when storage balances or dynamic characterization were applied. For bioplastics, climate benefits are context-dependent and can disappear once ILUC and agricultural inputs are considered; acidification and eutrophication frequently increase. We conclude that environmental performance is subject to methodological choices rather than bio-based origin; systematic trade-offs persist between reducing GWP, increasing eutrophication/acidification, and increasing pressure on water/biodiversity. Full article

This research focuses on developing bioplastic films using agrifood industrial waste, which included starch from avocado seed, cellulose from cornstalk, carrot and beet peel, and pulp from a food company in México. The films were produced with a matrix of gelatin and glycerol, and different formulations of starch and cellulose. The films were characterized and tested as wrappers of Manchego cheese. The films containing starch are transparent; films with cellulose showed opacity and paper-like structure. Films containing starch–cornstalk cellulose showed the highest hydrophobic properties. In turn, films with carrot cellulose had the highest plastic properties with high elongation capacity and the lowest Young modules; films with starch and other celluloses showed the opposite data. The highest thermal capacity was observed in films containing cellulose from cornstalks and beet waste. In turn, the highest temperatures of transition, crystallization, and melting were registered in films containing starch. Films with starch and cellulose served well as wrappers of Manchego cheese, conserving 92% of the weight of cheese after 21 days of storage at 4 °C. All films were biodegradable in compost after 10 days, and they were degradable by physicochemical factors after 40 days. Full article

The large-scale production of microbial bioplastics remains limited by high production costs, reliance on refined substrates, and inefficient utilization of agro-industrial residues. Although sugarcane bagasse has been explored as a carbon source for polyhydroxyalkanoate production, studies have predominantly focused on poly (3-hydroxybutyrate) (PHB), with limited reports on copolymer synthesis from pentose-rich lignocellulosic streams. In this study, a newly isolated Bacillus sp. HLI02 was employed for the biosynthesis of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), using pentosan-rich sugarcane bagasse hydrolysate as an inexpensive and sustainable carbon source. Fermentation parameters were systematically optimized at different pH and temperature, and the strain demonstrated efficient conversion of xylose-rich hydrolysate into PHBV without the requirement for external nutrient supplementation. Under optimized conditions (pH 7.0, 37 °C, and C/N ratio of 40), a maximum PHBV yield of 2 g/L, corresponding to 59.5% of cell dry weight, was achieved. Structural and compositional analyses using Fourier transform infrared spectroscopy (FTIR), gel permeation chromatography (GPC), and ¹H and ¹³C nuclear magnetic resonance (NMR) spectroscopy confirmed successful PHBV copolymer formation with well-defined structural characteristics. Thermal analysis revealed a decomposition temperature of 166 °C, indicating good thermal stability. The produced PHBV further exhibited favourable biocompatibility and biodegradability, supporting its potential applicability in sustainable packaging and related sectors. This work demonstrates the effective conversion of hemicellulosic sugarcane bagasse hydrolysate into PHBV using a newly isolated Bacillus strain, highlighting an underexplored route for copolymer production from agro-waste–derived C5 sugars. By integrating low-cost feedstock utilization with process optimization and comprehensive polymer characterization, this study contributes to the development of economically viable and sustainable bio-based polymer production strategies. Full article

The commercialization of poly(butylene succinate-co-adipate) (PBSA), a biodegradable and potentially fully biobased random copolyester, is still ongoing. Due to its high relevance as mono material or as blend component in flexible film applications, a sound understanding of compounding, further processing and film properties is necessary. In this work, PBSA, poly (lactic acid) (PLA) and blends at three different compositions thereof were processed into flat films and blown films, respectively. Investigating the films with X-ray diffraction (XRD), multivariate confocal Raman microscopy (CRM) and scanning electron microscopy (SEM) revealed the semicrystalline order as well as the blend morphology. While PBSA is semicrystalline, PLA remains amorphous after the processing step. As imaged by CRM, flat films exhibit lamellar-like domains formed during uniaxial stretching and rapid cooling, whereas blown films show no pronounced preferential orientation. Tensile tests in both the machine and transverse directions demonstrate the versatility of PBSA and its blends in spanning a wide range of mechanical strength and flexibility, covering and partly exceeding the stiffness and strength ranges typically reported for commodity polyolefins while exhibiting reduced ductility. Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) provide further insights into the thermal properties of the pure and blend materials. Full article

To mitigate environmental plastic accumulation and close the loop on plastic, the development of biodegradable plastics has presented a promising prospect for overcoming the global plastic pollution issue. However, it is critical to examine not only their benefits but also their unintended ecological consequences, especially for smaller-sized biodegradable nanoplastics. Our work highlights the often-overlooked risks associated with biodegradable nanoplastics. Due to the lack of environmental in situ monitoring data, the global occurrence, fate, and ecological risk of biodegradable nanoplastics remain poorly understood. Likewise, it remains unclear and questionable whether nanoplastics are eco-friendly as a promising alternative to the circular and sustainable plastic economy. We, therefore, call for a coordinated global effort to proactively mitigate the potential risks of biodegradable nanoplastics, including establishing a full-chain risk assessment system, developing key detection and simulation technologies, designing and optimizing bioplastic structures, and improving the legal supervision mechanism. These holistic efforts will facilitate the development of a sustainable practice for the closed-loop recycling of biodegradable plastics, which simultaneously helps establish a sustainable biodegradable plastic circular economy. Full article

The development of bio-based functional materials through the upcycling of agri-food residues represents a sustainable strategy to reduce environmental impact and promote circular economy. This study achieved valorization by combining two tomato by-products: peels exhausted after supercritical fluid extraction and harvest residues mainly composed of stems and field wastes. Polyphenol-rich extract (TPPf) was obtained from peels through ultrasound-assisted maceration and solid-phase extraction, while cellulose from tomato harvest residues (THRs) was converted into carboxymethyl cellulose (THR-CMC, degree of substitution 0.76), as confirmed by structural analyses. Functional bioplastic films were prepared by solvent casting THR-CMC, plasticized with glycerol, and enriched with different TPPf concentrations (0–100 mg/100 mL). Increasing TPPf content enhanced mechanical strength and UV-blocking efficiency, while moderate loading improved moisture barrier properties. The films exhibited notable antioxidant activity (ABTS, DPPH assays) and biodegradability, demonstrating biofunctional performance suitable for food packaging. This integrated valorization strategy highlights the potential of combining agricultural and industrial tomato residues to develop sustainable, biodegradable, and active packaging materials, supporting waste reduction and circular bioeconomy objectives. Full article