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22 pages, 14335 KiB  
Article
A Simplified Multi-Linear Spring Model for Cross-Plate Joint in Diaphragm Walls Based on Model Tests
by Ming Yang, Chenxi Tong, Rongxing Wu, Gaoke Wang and Shenglei Tong
Buildings 2025, 15(16), 2890; https://doi.org/10.3390/buildings15162890 - 15 Aug 2025
Viewed by 194
Abstract
Cross-plate joints between panels are commonly used in diaphragm wall construction to ensure structural integrity. However, research on the mechanical behaviour of these joints remains limited, and they are often disregarded in numerical modelling due to their complexity. This paper fabricated two types [...] Read more.
Cross-plate joints between panels are commonly used in diaphragm wall construction to ensure structural integrity. However, research on the mechanical behaviour of these joints remains limited, and they are often disregarded in numerical modelling due to their complexity. This paper fabricated two types of specimens with cross-plate joints, which were subsequently employed in bending and shear tests, respectively. The load–displacement curves and the joint openings were experimentally measured. It was found that the load–displacement curves exhibited approximately four linear stages in the bending tests and two in the shear tests. Based on the test results, a multi-linear spring model was proposed to simplify the mechanical behaviour of the joints, and the stiffness of each linear stage was determined through back-analysis of the tested data. The calculated load–displacement curves ultimately agreed well with those obtained from the tests, with average errors of 3.6% in the bending test and 2.6% in the shear test. The proposed model was then applied to a devised case study, thereby demonstrating its capacity to capture joint opening phenomena and revealing the spatial variability of joint opening within the excavation depth. Compared with conventional 2D and 3D models, the proposed model yields displacement results that better reflect the actual deformation of the diaphragm wall. Furthermore, the precise modelling calculation for joints, which is time-consuming, is also avoided, and the calculation time of the proposed model is only 1.52 times that of the conventional 3D model. Full article
(This article belongs to the Section Building Structures)
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15 pages, 33094 KiB  
Article
The Shallow Structure of the Jalisco Block (Western Trans-Mexican Volcanic Belt) Inferred from Aeromagnetic Data—Implications for Mineral Deposits
by Héctor López Loera, José Rosas-Elguera and Avto Goguitchaichvili
Minerals 2025, 15(8), 858; https://doi.org/10.3390/min15080858 - 14 Aug 2025
Viewed by 206
Abstract
The complex geology of southwestern Mexico results from prolonged interaction between the North American and Farallon plates along an active subduction zone. This process led to crustal growth via oceanic lithosphere consumption, island arc accretion and batholith exhumation, forming great geological features like [...] Read more.
The complex geology of southwestern Mexico results from prolonged interaction between the North American and Farallon plates along an active subduction zone. This process led to crustal growth via oceanic lithosphere consumption, island arc accretion and batholith exhumation, forming great geological features like the Guerrero composite terrane. On the other hand, the Zihuatanejo subterrane, evolved into the Jalisco Block is now bounded by major grabens. Aeromagnetic data from the Mexican Geological Service (1962–2016) were used to map geological structures and contribute to the mineral exploration. Advanced magnetic processing and 3D modeling (VOXI Magnetic Vector Inversion) revealed the Jalisco Block’s complex structure, including Triassic basement, Jurassic–Cretaceous volcanics, and plutonic bodies such as the Puerto Vallarta batholith. Magnetic anomalies are related to intrusive bodies and mineralized zones, notably Peña Colorada (Fe), El Barqueño (Au), and La Huerta. Iron deposits are linked to intrusive volcanic–sedimentary contacts, while gold aligns with intrusive zones and observed magnetic maxima. A notable NW–SE magnetic low at 20 km depth suggests a reactivated back-arc basin and crustal fracture zone. These findings underscore aeromagnetic surveys’ value in both mineral exploration and geological interpretation. Full article
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22 pages, 41704 KiB  
Article
Paleogene Geomorphy and Formation Process of the Diaoyu Islands Folded-Uplift Belt, East China Sea Basin: Insights of the Dynamics of Subducting Slab on the Control of Tectonic Evolution in Back-Arc Basins
by Renjie Zhao, Hao Liu, Yiming Jiang and Hehe Chen
Appl. Sci. 2025, 15(16), 8878; https://doi.org/10.3390/app15168878 - 12 Aug 2025
Viewed by 178
Abstract
The Diaoyu Islands Folded-Uplift Belt consists of metamorphic basement, magmatic rocks and Paleogene series in the Eastern Depression Zone of the East China Sea Basin which was deformed and uplifted by magma emplacement. The emplacement of the magma resulted in an unclear understanding [...] Read more.
The Diaoyu Islands Folded-Uplift Belt consists of metamorphic basement, magmatic rocks and Paleogene series in the Eastern Depression Zone of the East China Sea Basin which was deformed and uplifted by magma emplacement. The emplacement of the magma resulted in an unclear understanding of the Paleogene geomorphy in the paleo-uplift, further affecting the analysis of the eastern boundary and the sedimentary environment of Paleogene prototype basin in the Eastern Depression Zone. To explore the Paleogene geomorphy and magma emplacement process of the Diaoyu Islands Folded-Uplift Belt, we conducted a detailed interpretation of 2-D seismic profiles and identified nearshore subaqueous fans and fan deltas within the deformed strata. The development scale of them helps to determine the approximate location of the Paleogene eastern boundary of the Eastern Depression Zone. We integrated the boundary location with gravity, magnetic, and well data to obtain the Paleogene geomorphy of the Diaoyu Islands Folded-Uplift Belt. Our results indicate that the subduction direction of the Pacific Plate was almost perpendicular to the Eurasian Plate during the late Eocene, leading to the development of numerous left-lateral strike-slip faults within the East China Sea Basin, further forming channels within the paleo-uplift, which connected the Eastern Depression Zone and the ocean. In the Early Oligocene, the subduction rate of the Pacific Plate abruptly increased, resulting in large-scale and significant exhumation of the paleo-uplift, and the Eastern Depression Zone had transformed into a lacustrine sedimentary environment. Furthermore, due to the continuous retreat of the Pacific Plate, the extension center of the back-arc basin moved to the eastern margin of the Eastern Depression Zone in the late Oligocene. This work provides a method for recovering the geomorphology of complex tectonic units in back-arc basins based on fine seismic interpretation, solving the key problem that constrained the recovery of boundaries and sedimentary environment of the prototype basin. Full article
(This article belongs to the Special Issue Advances in Seismic Sedimentology and Geomorphology)
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12 pages, 2261 KiB  
Communication
Technological Challenges for a 60 m Long Prototype of Switched Reluctance Linear Electromagnetic Actuator
by Jakub Rygał, Roman Rygał and Stan Zurek
Actuators 2025, 14(8), 380; https://doi.org/10.3390/act14080380 - 1 Aug 2025
Viewed by 1250
Abstract
In this research project a large linear electromagnetic actuator (LLEA) was designed and manufactured. The electromagnetic performance was published in previous works, but in this paper we focus on the technological challenges related to the manufacturing in particular. This LLEA was based on [...] Read more.
In this research project a large linear electromagnetic actuator (LLEA) was designed and manufactured. The electromagnetic performance was published in previous works, but in this paper we focus on the technological challenges related to the manufacturing in particular. This LLEA was based on the magnet-free switched-reluctance principle, having six effective energised stator “teeth” and four passive mover parts (4:6 ratio). Various aspects and challenges encountered during the manufacturing, transport, and assembly are discussed. Thermal expansion of steel contributed to the decision of the modular design, with each module having 1.3 m in length, with a 2 mm longitudinal dilatation gap. The initial prototype was tested with a 10.6 m length, with plans to extend the test track to 60 m, which was fully achievable due to the modular design and required 29 tons of electrical steel to be built. The stator laminations were cut by a bespoke progressive tool with stamping, and other parts by a CO2 laser. Mounting was based on welding (back of the stator) and clamping plates (through insulated bolts). The linear longitudinal force was on the order of 8 kN, with the main air gap of 7.5–10 mm on either side of the mover. The lateral forces could exceed 40 kN and were supported by appropriate construction steel members bolted to the concrete floor. The overall mechanical tolerances after installation remained below 0.5 mm. The technology used for constructing this prototype demonstrated the cost-effective way for a semi-industrial manufacturing scale. Full article
(This article belongs to the Section High Torque/Power Density Actuators)
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15 pages, 5165 KiB  
Article
Microstructure and Mechanical Properties of Shoulder-Assisted Heating Friction Plug Welding 6082-T6 Aluminum Alloy Using a Concave Backing Hole
by Defu Li and Xijing Wang
Metals 2025, 15(8), 838; https://doi.org/10.3390/met15080838 - 27 Jul 2025
Viewed by 287
Abstract
Shoulder-assisted heating friction plug welding (SAH-FPW) experiments were conducted to repair keyhole-like volumetric defects in 6082-T6 aluminum alloy, employing a novel concave backing hole technique on a flat backing plate. This approach yielded well-formed plug welded joints without significant macroscopic defects. Notably, the [...] Read more.
Shoulder-assisted heating friction plug welding (SAH-FPW) experiments were conducted to repair keyhole-like volumetric defects in 6082-T6 aluminum alloy, employing a novel concave backing hole technique on a flat backing plate. This approach yielded well-formed plug welded joints without significant macroscopic defects. Notably, the joints exhibited no thinning on the top surface while forming a reinforcing boss structure within the concave backing hole on the backside, resulting in a slight increase in the overall load-bearing thickness. The introduction of the concave backing hole led to distinct microstructural zones compared to joints welded without it. The resulting joint microstructure comprised five regions: the nugget zone, a recrystallized zone, a shoulder-affected zone, the thermo-mechanically affected zone, and the heat-affected zone. Significantly, this process eliminated the poorly consolidated ‘filling zone’ often associated with conventional plug repairs. The microhardness across the joints was generally slightly higher than that of the base metal (BM), with the concave backing hole technique having minimal influence on overall hardness values or their distribution. However, under identical welding parameters, joints produced using the concave backing hole consistently demonstrated higher tensile strength than those without. The joints displayed pronounced ductile fracture characteristics. A maximum ultimate tensile strength of 278.10 MPa, equivalent to 89.71% of the BM strength, was achieved with an elongation at fracture of 9.02%. Analysis of the grain structure revealed that adjacent grain misorientation angle distributions deviated from a random distribution, indicating dynamic recrystallization. The nugget zone (NZ) possessed a higher fraction of high-angle grain boundaries (HAGBs) compared to the RZ and TMAZ. These findings indicate that during the SAH-FPW process, the use of a concave backing hole ultimately enhances structural integrity and mechanical performance. Full article
(This article belongs to the Special Issue Advances in Welding and Joining of Alloys and Steel)
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18 pages, 3036 KiB  
Article
Modelling and Simulation of a New π-Gate AlGaN/GaN HEMT with High Voltage Withstand and High RF Performance
by Jun Yao, Xianyun Liu, Chenglong Lu, Di Yang and Wulong Yuan
Electronics 2025, 14(15), 2947; https://doi.org/10.3390/electronics14152947 - 24 Jul 2025
Viewed by 366
Abstract
Aiming at the problems of low withstand voltage and poor RF performance of traditional HEMT devices, a new AlGaN/GaN high electron mobility transistor device with a π-gate (NπGS HEMT) is designed in this paper. The new structure incorporates a π-gate design along with [...] Read more.
Aiming at the problems of low withstand voltage and poor RF performance of traditional HEMT devices, a new AlGaN/GaN high electron mobility transistor device with a π-gate (NπGS HEMT) is designed in this paper. The new structure incorporates a π-gate design along with a PN-junction field plate and an AlGaN back-barrier layer. The device is modeled and simulated in Silvaco TCAD 2015 software and compared with traditional t-gate HEMT devices. The results show that the NπGS HEMT has a significant improvement in various characteristics. The new structure has a higher peak transconductance of 336 mS·mm−1, which is 13% higher than that of the traditional HEMT structure. In terms of output characteristics, the new structure has a higher saturation drain current of 0.188 A/mm. The new structure improves the RF performance of the device with a higher maximum cutoff frequency of about 839 GHz. The device also has a better performance in terms of voltage withstand, exhibiting a higher breakdown voltage of 1817 V. These results show that the proposed new structure could be useful for future research on high voltage withstand and high RF HEMT devices. Full article
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16 pages, 9441 KiB  
Article
Tectonic Characteristics and Geological Significance of the Yeba Volcanic Arc in the Southern Lhasa Terrane
by Zhengzhe Fan, Zhengren Yuan, Minghui Chen and Genhou Wang
Appl. Sci. 2025, 15(15), 8145; https://doi.org/10.3390/app15158145 - 22 Jul 2025
Viewed by 332
Abstract
The Southern Lhasa Terrane, as the southernmost tectonic unit of the Eurasian continent, has long been a focal area in global geoscientific research due to its complex evolutionary history. The Yeba Formation exposed in this terrane comprises an Early–Middle Jurassic volcanic–sedimentary sequence that [...] Read more.
The Southern Lhasa Terrane, as the southernmost tectonic unit of the Eurasian continent, has long been a focal area in global geoscientific research due to its complex evolutionary history. The Yeba Formation exposed in this terrane comprises an Early–Middle Jurassic volcanic–sedimentary sequence that records multiphase tectonic deformation. This study applies structural analysis to identify three distinct phases of tectonic deformation in the Yeba Formation of the Southern Lhasa Terrane. The D1 deformation is characterized by brittle–ductile shearing, as evidenced by the development of E-W-trending regional shear foliation (S1). S1 planes dip northward at angles of 27–87°, accompanied by steeply plunging stretching lineations (85–105°). Both south- and north-directed shear-rotated porphyroclasts are observed in the hanging wall. 40Ar-39Ar dating results suggest that the D1 deformation occurred at ~79 Ma and may represent an extrusion-related structure formed under a back-arc compressional regime induced by the low-angle subduction of the Neo-Tethys Ocean plate. The D2 deformation is marked by the folding of the pre-existing shear foliation (S1), generating an axial planar cleavage (S2). S2 planes dip north or south with angles of 40–70° and fold hinges plunge westward or NWW. Based on regional tectonic evolution, it is inferred that the deformation may have resulted from sustained north–south compressional stress during the Late Cretaceous (79–70 Ma), which caused the overall upward extrusion of the southern Gangdese back-arc basin, leading to upper crustal shortening and thickening and subsequently initiating folding. The D3 deformation is dominated by E-W-striking ductile shear zones. The regional shear foliation (S3) exhibits a preferred orientation of 347°∠75°. Outcrop-scale ductile deformation indicators reveal a top-to-the-NW shear sense. Combined with regional tectonic evolution, the third-phase (D3) deformation is interpreted as a combined product of the transition from compression to lateral extension within the Lhasa terrane, associated with the activation of the Gangdese Central Thrust (GCT) and the uplift of the Gangdese batholith since ~25 Ma. Full article
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17 pages, 3561 KiB  
Article
A Novel Adaptive Flexible Capacitive Sensor for Accurate Intravenous Fluid Monitoring in Clinical Settings
by Yang He, Fangfang Yang, Pengxuan Wei, Zongmin Lv and Yinghong Zhang
Sensors 2025, 25(14), 4524; https://doi.org/10.3390/s25144524 - 21 Jul 2025
Viewed by 404
Abstract
Intravenous infusion is an important clinical medical intervention, and its safety is critical to patient recovery. To mitigate the elevated risk of complications (e.g., air embolism) arising from delayed response to infusion endpoints, this paper designs a flexible double pole capacitive (FPB) sensor, [...] Read more.
Intravenous infusion is an important clinical medical intervention, and its safety is critical to patient recovery. To mitigate the elevated risk of complications (e.g., air embolism) arising from delayed response to infusion endpoints, this paper designs a flexible double pole capacitive (FPB) sensor, which includes a main pole plate, an adaptive pole plate, and a back shielding electrode. The sensor establishes a mapping between residual liquid volume in the infusion bottle and its equivalent capacitance, enabling a non-contact adaptive monitoring system. The system enables precise quantification of residual liquid levels, suppressing baseline drift induced by environmental temperature/humidity fluctuations and container variations via an adaptive algorithm, without requiring manual calibration, and overcomes the limitations of traditional rigid sensors when adapting to curved containers. Experimental results showed that the system achieved an overall sensitivity of 753.5 fF/mm, main pole plate linearity of 1.99%, and adaptive pole plate linearity of 0.53% across different test subjects, linearity of 0.53% across different test subjects, with liquid level resolution accuracy reaching 1 mm. These results validate the system’s ultra-high resolution (1 mm) and robust adaptability. Full article
(This article belongs to the Section Electronic Sensors)
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21 pages, 903 KiB  
Article
Preliminary Analysis of Printed Polypropylene Foils and Pigments After Thermal Treatment Using DSC and Ames Tests
by Lukas Prielinger, Eva Ortner, Martin Novak, Lea Markart and Bernhard Rainer
Materials 2025, 18(14), 3325; https://doi.org/10.3390/ma18143325 - 15 Jul 2025
Viewed by 413
Abstract
In order to recycle plastic waste back to food contact materials (FCMs), it is necessary to identify hazardous substances in plastic packaging that pose a toxicological risk. Printing inks on plastics are not yet designed to withstand the high heat stress of mechanical [...] Read more.
In order to recycle plastic waste back to food contact materials (FCMs), it is necessary to identify hazardous substances in plastic packaging that pose a toxicological risk. Printing inks on plastics are not yet designed to withstand the high heat stress of mechanical recycling processes and therefore require hazard identification. In this study, virgin polypropylene (PP) foils were printed with different types of inks (UV-cured, water-based) and colour shades. Thermal analysis of printed foils and pigments was performed using differential scanning calorimetry (DSC). Samples were then thermally treated below and above measured thermal events at 120 °C, 160 °C, 200 °C or 240 °C for 30 min. Subsequently, migration tests and miniaturised Ames tests were performed. Four out of thirteen printed foils and all three pigments showed positive results for mutagenicity in miniaturised Ames tests after thermal treatment at 240 °C. Additionally, pre-incubation Plate Ames tests (according to OECD 471) were performed on three pigments and one printed foil, yielding two positive results after thermal treatment at 240 °C. These results indicate that certain ink components form hazardous decomposition products when heated up to a temperature of 240 °C. However, further research is needed to gain a better understanding of the chemical processes that occur during high thermal treatment. Full article
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23 pages, 81584 KiB  
Article
GNSS-Based Models of Displacement, Stress, and Strain in the SHETPENANT Region: Impact of Geodynamic Activity from the ORCA Submarine Volcano
by Belén Rosado, Vanessa Jiménez, Alejandro Pérez-Peña, Rosa Martín, Amós de Gil, Enrique Carmona, Jorge Gárate and Manuel Berrocoso
Remote Sens. 2025, 17(14), 2370; https://doi.org/10.3390/rs17142370 - 10 Jul 2025
Viewed by 482
Abstract
The South Shetland Islands and Antarctic Peninsula (SHETPENANT region) constitute a geodynamically active area shaped by the interaction of major tectonic plates and active magmatic systems. This study analyzes GNSS time series spanning from 2017 to 2024 to investigate surface deformation associated with [...] Read more.
The South Shetland Islands and Antarctic Peninsula (SHETPENANT region) constitute a geodynamically active area shaped by the interaction of major tectonic plates and active magmatic systems. This study analyzes GNSS time series spanning from 2017 to 2024 to investigate surface deformation associated with the 2020–2021 seismic swarm near the Orca submarine volcano. Horizontal and vertical displacement velocities were estimated for the preseismic, coseismic, and postseismic phases using the CATS method. Results reveal significant coseismic displacements exceeding 20 mm in the horizontal components near Orca, associated with rapid magmatic pressure release and dike intrusion. Postseismic velocities indicate continued, though slower, deformation attributed to crustal relaxation. Stations located near the Orca exhibit nonlinear, transient behavior, whereas more distant stations display stable, linear trends, highlighting the spatial heterogeneity of crustal deformation. Stress and strain fields derived from the velocity models identify zones of extensional dilatation in the central Bransfield Basin and localized compression near magmatic intrusions. Maximum strain rates during the coseismic phase exceeded 200 νstrain/year, supporting a scenario of crustal thinning and fault reactivation. These patterns align with the known structural framework of the region. The integration of GNSS-based displacement and strain modeling proves essential for resolving active volcano-tectonic interactions. The findings enhance our understanding of back-arc deformation processes in polar regions and support the development of more effective geohazard monitoring strategies. Full article
(This article belongs to the Special Issue Antarctic Remote Sensing Applications (Second Edition))
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17 pages, 5876 KiB  
Article
Optimization of Knitted Strain Sensor Structures for a Real-Time Korean Sign Language Translation Glove System
by Youn-Hee Kim and You-Kyung Oh
Sensors 2025, 25(14), 4270; https://doi.org/10.3390/s25144270 - 9 Jul 2025
Viewed by 367
Abstract
Herein, an integrated system is developed based on knitted strain sensors for real-time translation of sign language into text and audio voices. To investigate how the structural characteristics of the knit affect the electrical performance, the position of the conductive yarn and the [...] Read more.
Herein, an integrated system is developed based on knitted strain sensors for real-time translation of sign language into text and audio voices. To investigate how the structural characteristics of the knit affect the electrical performance, the position of the conductive yarn and the presence or absence of elastic yarn are set as experimental variables, and five distinct sensors are manufactured. A comprehensive analysis of the electrical and mechanical performance, including sensitivity, responsiveness, reliability, and repeatability, reveals that the sensor with a plain-plated-knit structure, no elastic yarn included, and the conductive yarn positioned uniformly on the back exhibits the best performance, with a gauge factor (GF) of 88. The sensor exhibited a response time of less than 0.1 s at 50 cycles per minute (cpm), demonstrating that it detects and responds promptly to finger joint bending movements. Moreover, it exhibits stable repeatability and reliability across various angles and speeds, confirming its optimization for sign language recognition applications. Based on this design, an integrated textile-based system is developed by incorporating the sensor, interconnections, snap connectors, and a microcontroller unit (MCU) with built-in Bluetooth Low Energy (BLE) technology into the knitted glove. The complete system successfully recognized 12 Korean Sign Language (KSL) gestures in real time and output them as both text and audio through a dedicated application, achieving a high recognition accuracy of 98.67%. Thus, the present study quantitatively elucidates the structure–performance relationship of a knitted sensor and proposes a wearable system that accounts for real-world usage environments, thereby demonstrating the commercialization potential of the technology. Full article
(This article belongs to the Section Wearables)
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27 pages, 3922 KiB  
Article
Discrete Element Simulation Parameter Calibration of Wheat Straw Feed Using Response Surface Methodology and Particle Swarm Optimization–Backpropagation Hybrid Algorithm
by Zhigao Hu, Hao Li, Xuming Shi, Lingzhuo Kong, Xiang Tian, Shiguan An, Bin Feng and Juan Ma
Appl. Sci. 2025, 15(14), 7668; https://doi.org/10.3390/app15147668 - 8 Jul 2025
Viewed by 432
Abstract
To establish a fundamental property database for discrete elements targeting long-fiber materials and address the issue of response surface methodology (RSM) being prone to local optima in high-dimensional nonlinear optimization, this study conducted parameter calibration experiments and validated the calibrated parameters through a [...] Read more.
To establish a fundamental property database for discrete elements targeting long-fiber materials and address the issue of response surface methodology (RSM) being prone to local optima in high-dimensional nonlinear optimization, this study conducted parameter calibration experiments and validated the calibrated parameters through a combined approach of simulation and physical testing. The Plackett–Burman design and steepest ascent test were employed to screen significant factors. Using the angle of repose (42.3°) obtained from physical experiments as the response value, response surface methodology (RSM) and a particle swarm optimization–back propagation (PSO-BP) neural network model were independently applied to optimize and compare the critical parameters. The results demonstrated that the dynamic friction coefficient between wheat straw particles, the static friction coefficient between wheat straw and steel plate, and the JKR surface energy were the most influential factors on the simulated angle of repose. The PSO-BP model exhibited superior optimization performance compared to RSM, yielding an optimal parameter combination of 0.17, 0.46, and 0.03. The simulated repose angle under these conditions was 41.67°, exhibiting a relative error of only 1.5% compared to the physical experiment. These findings provide a robust theoretical foundation for discrete element simulations of wheat straw feedstock. Full article
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18 pages, 2914 KiB  
Article
Asymmetric Magnetohydrodynamic Propulsion for Oil–Water Core Annular Flow Through Elbow
by Chengming Wang, Zezhong Jia, Lei Yang, Yongqi Xu, Jinhao Zhao, Shihui Jiao, Hao Ma, Ruofan Shen, Erjun Liang, Weiwei Zhang, Yanyan Liu and Baojun Li
Appl. Sci. 2025, 15(12), 6828; https://doi.org/10.3390/app15126828 - 17 Jun 2025
Viewed by 339
Abstract
The use of oil–water rings has become an emerging, effective, and energy-saving method of transporting heavy oil. Maintaining the shape of the oil–water ring and preventing rupture during the transport of heavy oil are of great scientific significance in oil–water annular flow transportation. [...] Read more.
The use of oil–water rings has become an emerging, effective, and energy-saving method of transporting heavy oil. Maintaining the shape of the oil–water ring and preventing rupture during the transport of heavy oil are of great scientific significance in oil–water annular flow transportation. To ensure the oil–water ring passes smoothly through the elbow without rupture, this article proposes an asymmetrical magnetohydrodynamic (MHD) propulsion method to utilize the significant difference between the conductivity of heavy oil and electrolyte solution to achieve an accelerating effect on the outer water ring. The magnetohydrodynamic device designed by this method can generate a magnetic field and provide Lorentzian magnetic force to achieve the asymmetric acceleration of the oil and water rings, to homogenize the water ring velocity on the inner and outer elbows, to push the deviated oil core back to the center of the pipeline, and to repair the rupture of the water film. The flow state of the oil–water ring in the bend pipe under the joint action of the electric field and magnetic field is simulated by a differential MHD thick oil simulation flow model, which confirms that the device can realize the repair of the oil–water ring flow at the bend pipe and ensure that the oil–water ring flow passes through the bend pipe stably. Meanwhile, the effects of coil current, electrode plate voltage, and the conductivity of electrolyte solution on the morphology and velocity of the oil–water ring in the elbow are investigated. In addition, the role of the device in maintaining the morphology under different gravitational conditions is investigated. These results provide a reference design for related devices and offer a new approach to heavy oil transportation. Full article
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20 pages, 8653 KiB  
Article
Leakage Flow Characteristics of Novel Two-Stage Brush Seal with Pressure-Equalizing Hole
by Yu Li, Huanze Xu, Jinghan Zhang, Dan Sun and Zemin Yang
Lubricants 2025, 13(4), 190; https://doi.org/10.3390/lubricants13040190 - 19 Apr 2025
Cited by 1 | Viewed by 523
Abstract
Uneven inter-stage pressure drops of the common two-stage brush seal (CBS) lead to a problem that the second stage bristles bear excessive pressure load, and this problem leads to the premature failure of the brush seal. In this paper, a novel two-stage brush [...] Read more.
Uneven inter-stage pressure drops of the common two-stage brush seal (CBS) lead to a problem that the second stage bristles bear excessive pressure load, and this problem leads to the premature failure of the brush seal. In this paper, a novel two-stage brush seal (NBS) with the backing plate holes of the second stage was proposed, and a three-dimensional numerical model of the NBS was established. Then, the effects of the pressure-equalizing (PE) hole on the inter-stage pressure drop distribution of the NBS were numerically analyzed, and an optimal structure was obtained. Finally, the leakage flow characteristics of this optimal structure were studied. The results showed that the NBS with PE hole increased the passage area of the downstream, and so effectively improved the uneven pressure drops of the CBS, and the pressure drop balance ratio of the NBS was obviously smaller than that of the CBS. For the structural parameters studied in this paper, the pressure drop balance ratio of the NBS was improved by 45.6~67.9% compared to the CBS. Moreover, when PE holes were 0.4 mm in diameter, 5.95 mm in height, and the number of rows was 1, the NBS had the best pressure drop balance and its leakage was only 8.7% higher than that of the CBS. Full article
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14 pages, 6172 KiB  
Article
Microstructure and Properties of Al-Cr-N Ternary Wear-Resistant Coatings on Cr12MoV Alloy Tool Steel by Multiarc Ion Plating
by Yuhui Zhou, Qingmin Huang, Shanming Luo and Rongchuan Lin
Coatings 2025, 15(4), 487; https://doi.org/10.3390/coatings15040487 - 19 Apr 2025
Viewed by 540
Abstract
Al-Cr-N ternary coatings were deposited on the surface of Cr12MoV alloy tool steel via multiarc ion plating technology. The microstructure and mechanical and tribological properties of these coatings were systematically characterized, analyzed, and compared with those of the uncoated substrate specimens. The results [...] Read more.
Al-Cr-N ternary coatings were deposited on the surface of Cr12MoV alloy tool steel via multiarc ion plating technology. The microstructure and mechanical and tribological properties of these coatings were systematically characterized, analyzed, and compared with those of the uncoated substrate specimens. The results indicated that under optimal conditions, Al70Cr30 alloy was effectively ionized, leading to the formation of AlN and CrN phases between Al ions, Cr ions, and nitrogen atoms. These phases were uniformly distributed within the coating, forming an ordered lattice structure. At a bias voltage of −60 V, the deposited Al-Cr-N coating exhibited a uniform and smooth morphology. However, because of the inherent characteristics of arc deposition, droplets and craters were observed on the coating surface as a result of sputtering and back-sputtering effects. The average nanohardness of the Al-Cr-N ternary coating reached 23.8 ± 3.1 GPa, while the coefficient of friction stabilized at approximately 0.7 during the wear process, compared with around 0.8 for the uncoated Cr12MoV substrate. Compared with the uncoated Cr12MoV substrate, the Al-Cr-N coating demonstrated significantly enhanced hardness and wear resistance, thereby effectively improving the performance of Cr12MoV alloy tool steel. Full article
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