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Keywords = PTFE/Al/Si

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12 pages, 7868 KB  
Article
Surprising Tribocatalytic Production of H2 from H2O by Silicon Single Crystals via Low-Speed Magnetic Stirring
by Jianqing Zhou, Xiaodong Cui, Jie Zhang, Senhua Ke, Linfeng Fei, Lun Yang and Wanping Chen
Catalysts 2026, 16(6), 523; https://doi.org/10.3390/catal16060523 - 5 Jun 2026
Viewed by 308
Abstract
A surprising tribocatalytic capability has been discovered for Si single crystals to convert mechanical energy into chemical energy for organic dye degradation recently. In this study, their tribocatalytic capability has been explored for converting mechanical energy into chemical energy of water splitting. In [...] Read more.
A surprising tribocatalytic capability has been discovered for Si single crystals to convert mechanical energy into chemical energy for organic dye degradation recently. In this study, their tribocatalytic capability has been explored for converting mechanical energy into chemical energy of water splitting. In glass reactors with Si single crystals coated on the bottoms and with H2O and N2 enclosed, Al2O3 nanoparticles, TiO2 nanoparticles, and NiO particles were stimulated through magnetic stirring using home-made PTFE magnetic rotary disks separately. For Al2O3 nanoparticles, as much as 14,330 and 41,964 ppm H2 were produced after 1 and 3 h of 400 rpm magnetic stirring, respectively, much higher than those obtained for TiO2 and NiO, and for Al2O3 nanoparticles in glass-bottomed reactors as well. The tribocatalytic production of H2 was further explored with respect to NaCl addition to H2O and p/n doping in Si, with negative effects observed for them all. Photoluminescence spectroscopy revealed continuous generation of hydroxyl radicals in the course of magnetic stirring, which supports a tribocatalytic mechanism based on the excitation of electron–hole pairs in Si single crystals through mechanical energy absorbed through friction. These findings suggest a great potential for narrow-band semiconductors to utilize mechanical energy through friction to carry out important chemical reactions. Full article
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11 pages, 4536 KB  
Article
Enhanced Combustion Properties of Al-Si Eutectic Alloy in Energetic Mixtures
by Tlek Ketegenov, Igor Vongay, Oksana Chervyakova, Bakhyt Kalmuratova, Anton Kononov, Kaster Kamunur and Rashid Nadirov
Materials 2024, 17(19), 4890; https://doi.org/10.3390/ma17194890 - 5 Oct 2024
Cited by 3 | Viewed by 2286
Abstract
This study investigates the feasibility of using an Al-Si eutectic alloy as a reactive fuel in energetic mixtures. Al-Si eutectic alloy powders were obtained from secondary resources and ground to a particle size of less than 100 μm. We examined these powders’ burning [...] Read more.
This study investigates the feasibility of using an Al-Si eutectic alloy as a reactive fuel in energetic mixtures. Al-Si eutectic alloy powders were obtained from secondary resources and ground to a particle size of less than 100 μm. We examined these powders’ burning characteristics and thermal properties compared to pure Al powder. Results showed that the burning rate of energetic mixtures containing Al-Si eutectic alloys was 1.5 to 2.0 mm/s higher than those with pure Al. Additionally, the activation energy of pure PTFE was reduced from 81.29 kJ/mol to 61.75 kJ/mol when the Al-Si alloy was added. The formation of oxides, carbides, and fluorides in the combustion products of Al-Si-based mixtures significantly influenced their thermodynamics. Full article
(This article belongs to the Section Metals and Alloys)
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14 pages, 8764 KB  
Article
Tribological and Mechanochemical Properties of Nanoparticle-Filled Polytetrafluoroethylene Composites under Different Loads
by Weixuan Lv, Tingmei Wang, Qihua Wang, Kian Kun Yap, Fuzhi Song and Chao Wang
Polymers 2024, 16(7), 894; https://doi.org/10.3390/polym16070894 - 25 Mar 2024
Cited by 27 | Viewed by 3275
Abstract
For the tribological properties of nanoparticle-modified PTFE, a more comprehensive study has been conducted, but there is still some room for research on tribology behavior, tribofilm formation and structure evolution of polytetrafluoroethylene (PTFE) filled with α-Al2O3 and SiO2 nanoparticles [...] Read more.
For the tribological properties of nanoparticle-modified PTFE, a more comprehensive study has been conducted, but there is still some room for research on tribology behavior, tribofilm formation and structure evolution of polytetrafluoroethylene (PTFE) filled with α-Al2O3 and SiO2 nanoparticles during sliding against steel counterparts under different loads. At the same time, it establishes the linkage and mechanism between the maintenance of mechanical strength and the tribological application of polymers in service and provides corresponding scientific data and theoretical guidance for the long-lasting application of polymer lubrication materials. It is found that both composites exhibit good wear resistance across the pressure of 1 MPa to 10 MPa, with the α-Al2O3/PTFE composite demonstrating better performance stability compared to the SiO2/PTFE composite. The high wear resistance is attributed to the formation of tribofilms at the friction interface. For the α-Al2O3/PTFE, an island-like tribofilm is formed with a thickness ranging from 100 to 200 nm, while the tribofilm of the SiO2/PTFE composite is thinner, measuring approximately 50 to 100 nm, and manifests a striped pattern. The chemical composition, both at the surface and subsurface levels, as well as the morphology of the tribofilms, were studied using FTIR spectrometry, X-ray photoelectron spectroscopy (XPS), and FIB-TEM. It is found that the difference in thickness and microstructure of the tribofilms for the two composites is mainly due to the tribochemistry of the nanoparticles. The α-Al2O3 nanoparticle plays a “cohesion” role during the formation of the tribofilm, which facilitates the formation of a thicker, more uniform, and stronger adhered tribofilm on the metallic counterpart, making it more robust against higher shear stress. Full article
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19 pages, 21095 KB  
Article
Fabrication of Superhydrophobic Coatings by Using Spraying and Analysis of Their Anti-Icing Properties
by Lei Fan, Mingyong Xia, Jian Liu, Bo Li, Tao Zhu, Yingying Zhao, Linbo Song and Yuan Yuan
Coatings 2023, 13(10), 1792; https://doi.org/10.3390/coatings13101792 - 19 Oct 2023
Cited by 19 | Viewed by 3776
Abstract
Ice accumulation on glass insulators is likely to cause faults such as flashover, tripping and power failure, which interfere with the normal operation of the power grid. Accordingly, superhydrophobic coatings with great anti-icing potential have received much attention. In this study, three superhydrophobic [...] Read more.
Ice accumulation on glass insulators is likely to cause faults such as flashover, tripping and power failure, which interfere with the normal operation of the power grid. Accordingly, superhydrophobic coatings with great anti-icing potential have received much attention. In this study, three superhydrophobic coatings (PTFE, Al2O3 and SiO2) were successfully prepared on glass surfaces by using one-step spraying. The microscopic morphology, wettability, anti-icing and anti-glaze icing properties of the superhydrophobic coatings were comparatively analyzed. The results indicated that the PTFE coating had a densely distributed rough structure, showing a contact angle of 165.5° and a sliding angle of 3.1°. The water droplets on the surface could rebound five times. Compared with the Al2O3 and SiO2 coatings, the anti-icing performance of the PTFE coating was significantly improved. The freezing time was far more than 16 times that of glass (4898.7 s), and the ice adhesion strength was 9 times lower than that of glass (27.5 kPa). The glaze icing test in the artificial climate chamber showed that the icing weight of the PTFE coating was 1.38 g, which was about 32% lower than that of the glass. In addition, the icing/melting and abrasion cycles destroyed the low-surface-energy substances and nanostructures on the surface, leading to the degradation of the anti-icing durability of the PTFE coatings. However, the PTFE coating still maintained excellent hydrophobicity and anti-icing properties after UV irradiation for up to 624 h. The superhydrophobic coatings prepared in this work have promising development prospects and offer experimental guidance for the application of anti-icing coatings on glass insulators. Full article
(This article belongs to the Special Issue Durability of Transmission Lines)
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20 pages, 7050 KB  
Article
Research on the Constitutive Model of PTFE/Al/Si Reactive Material
by Liangliang Ding, Xiaoxiao Cui, Wenhui Tang, Xue Zhong, Yuli Zhao, Yongzheng Huang, Peng Shi and Xiaoguang Xue
Polymers 2022, 14(7), 1358; https://doi.org/10.3390/polym14071358 - 27 Mar 2022
Cited by 5 | Viewed by 2360
Abstract
As a new type of energetic material, reactive materials are widely used at present; in particular, the metal/polymer mixtures type reactive materials show great advantages in engineering applications. This type of reactive material has good mechanical properties, and its overall performance is insensitive [...] Read more.
As a new type of energetic material, reactive materials are widely used at present; in particular, the metal/polymer mixtures type reactive materials show great advantages in engineering applications. This type of reactive material has good mechanical properties, and its overall performance is insensitive and high-energy under external impact loading. After a large number of previous studies, our team found that the energy release characteristics of PTFE/Al/Si reactive material are prominent. In order to master the mechanical properties of PTFE/Al/Si reactive materials, the quasi-static mechanical properties and dynamic mechanical properties were obtained by carrying out a quasi-static compression test and a dynamic SHPB test in this paper. Based on the experimental data, a Johnson-Cook constitutive model of PTFE/Al/Si reactive material considering strain hardening effect, strain rate hardening effect and thermal softening effect was constructed. The relevant research results will be used to guide future research on the reaction mechanism of PTFE/Al/Si reactive materials, in order to promote the engineering application of PTFE/Al/Si reactive materials. Full article
(This article belongs to the Special Issue Multifunctional Polymer Molding Processing of Polymers)
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14 pages, 7722 KB  
Article
Effect of CuO and Graphene on PTFE Microfibers: Experimental and Modeling Approaches
by Maroof A. Hegazy, Hend A. Ezzat, Ibrahim S. Yahia, Heba Y. Zahran, Hanan Elhaes, Islam Gomaa and Medhat A. Ibrahim
Polymers 2022, 14(6), 1069; https://doi.org/10.3390/polym14061069 - 8 Mar 2022
Cited by 21 | Viewed by 3939
Abstract
The surface of pure polytetrafluoroethylene (PTFE) microfibers was modified with ZnO and graphene (G), and the composite was studied using ATR-FTIR, XRD, and FESEM. FTIR results showed that two significant bands appeared at 1556 cm−1 and 515 cm−1 as indications for [...] Read more.
The surface of pure polytetrafluoroethylene (PTFE) microfibers was modified with ZnO and graphene (G), and the composite was studied using ATR-FTIR, XRD, and FESEM. FTIR results showed that two significant bands appeared at 1556 cm−1 and 515 cm−1 as indications for CuO and G interaction. The SEM results indicated that CuO and G were distributed uniformly on the surface of the PTFE microfibers, confirming the production of the PTFE/CuO/G composite. Density functional theory (DFT) calculations were performed on PTFE polymer nanocomposites containing various metal oxides (MOs) such as MgO, Al2O3, SiO2, TiO2, Fe3O4, NiO, CuO, ZnO, and ZrO2 at the B3LYP level using the LAN2DZ basis set. Total dipole moment (TDM) and HOMO/LUMO bandgap energy ΔE both show that the physical and electrical characteristics of PTFE with OCu change to 76.136 Debye and 0.400 eV, respectively. PTFE/OCu was investigated to observe its interaction with graphene quantum dots (GQDs). The results show that PTFE/OCu/GQD ZTRI surface conductivity improved significantly. As a result, the TDM of PTFE/OCu/GQD ZTRI and the HOMO/LUMO bandgap energy ΔE were 39.124 Debye and ΔE 0.206 eV, respectively. The new electrical characteristics of PTFE/OCu/GQD ZTRI indicate that this surface is appropriate for electronic applications. Full article
(This article belongs to the Collection Reinforced Polymer Composites)
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12 pages, 3214 KB  
Article
Research on the Ignition Height and Reaction Flame Temperature of PTFE/Al/Si/CuO with Different Mass Ratios of PTFE/Si
by Xuan Zou, Jingyuan Zhou, Xianwen Ran, Yiting Wu, Ping Liu, Wenhui Tang, Pengwan Chen and Haifu Wang
Materials 2021, 14(13), 3464; https://doi.org/10.3390/ma14133464 - 22 Jun 2021
Cited by 8 | Viewed by 2321
Abstract
Recent studies have shown that the energy release capacity of Polytetrafluoroethylene (PTFE)/Al with Si, and CuO, respectively, is higher than that of PTFE/Al. PTFE/Al/Si/CuO reactive materials with four proportions of PTFE/Si were designed by the molding–sintering process to study the influence of different [...] Read more.
Recent studies have shown that the energy release capacity of Polytetrafluoroethylene (PTFE)/Al with Si, and CuO, respectively, is higher than that of PTFE/Al. PTFE/Al/Si/CuO reactive materials with four proportions of PTFE/Si were designed by the molding–sintering process to study the influence of different PTFE/Si mass ratios on energy release. A drop hammer was selected for igniting the specimens, and the high-speed camera and spectrometer systems were used to record the energy release process and the flame spectrum, respectively. The ignition height of the reactive material was obtained by fitting the relationship between the flame duration and the drop height. It was found that the ignition height of PTFE/Al/Si/CuO containing 20% PTFE/Si is 48.27 cm, which is the lowest compared to the ignition height of other Si/PTFE ratios of PTFE/Al/Si/CuO; the flame temperature was calculated from the flame spectrum. It was found that flame temperature changes little for the same reactive material at different drop heights. Compared with the flame temperature of PTFE/Al/Si/CuO with four mass ratios, it was found that the flame temperature of PTFE/Al/Si/CuO with 20% PTFE/Si is the highest, which is 2589 K. The results show that PTFE/Al/Si/CuO containing 20% PTFE/Si is easier to be ignited and has a stronger temperature destruction effect. Full article
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13 pages, 3840 KB  
Article
Research on the Energy Release Characteristics of Six Kinds of Reactive Materials
by Xianwen Ran, Liangliang Ding, Jingyuan Zhou and Wenhui Tang
Materials 2019, 12(23), 3940; https://doi.org/10.3390/ma12233940 - 28 Nov 2019
Cited by 15 | Viewed by 3149
Abstract
Currently, PTFE/Al is widely used in the reactive fragmentation warhead. However, for the same explosive yield, the reactive fragments usually have a smaller damage-radius than the inert fragments because PTFE/Al has a poor penetration ability and needs an impact-speed up to 1000 m/s [...] Read more.
Currently, PTFE/Al is widely used in the reactive fragmentation warhead. However, for the same explosive yield, the reactive fragments usually have a smaller damage-radius than the inert fragments because PTFE/Al has a poor penetration ability and needs an impact-speed up to 1000 m/s to stimulate its chemical reaction. To enhance the damage power of reactive fragments, six kinds of reactive materials (PTFE/Al, PTFE/B, PTFE/Si, PTFE/Al/B, PTFE/Al/Si, and PTFE/Al/CuO) based on PTFE were designed and studied. Through the drop weight system and the self-designed energy release test device, qualitative and quantitative analysis of the energy release ability of six kinds of reactive materials were carried out. The qualitative analysis results indicate that the reactions of PTFE/B and PTFE/Si are weak under the impact of drop hammer with only a very weak fire light produced, while the reactions of PTFE/Al, PTFE/Al/B, PTFE/Al/Si, and PTFE/Al/CuO are relatively intense, and the reaction of PTFE/Al/Si is the most intense. Through the self-designed energy release test device, the energy release ability of the reactive material was quantitatively compared and analyzed. The results show that the energy release ability of the four formulations were as follows: PTFE/Al/Si > PTFE/Al/CuO > PTFE/Al/B > PTFE/Al. Therefore, it can be concluded that the PTFE/Al/Si formulation is a new reactive material with strong energy release ability, which can be a new choice for reactive fragment. Full article
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