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14 pages, 4979 KiB  
Article
Oxygen Vacancy-Engineered Ni:Co3O4/Attapulgite Photothermal Catalyst from Recycled Spent Lithium-Ion Batteries for Efficient CO2 Reduction
by Jian Shi, Yao Xiao, Menghan Yu and Xiazhang Li
Catalysts 2025, 15(8), 732; https://doi.org/10.3390/catal15080732 (registering DOI) - 1 Aug 2025
Abstract
Accelerated industrialization and surging energy demands have led to continuously rising atmospheric CO2 concentrations. Developing sustainable methods to reduce atmospheric CO2 levels is crucial for achieving carbon neutrality. Concurrently, the rapid development of new energy vehicles has driven a significant increase [...] Read more.
Accelerated industrialization and surging energy demands have led to continuously rising atmospheric CO2 concentrations. Developing sustainable methods to reduce atmospheric CO2 levels is crucial for achieving carbon neutrality. Concurrently, the rapid development of new energy vehicles has driven a significant increase in demand for lithium-ion batteries (LIBs), which are now approaching an end-of-life peak. Efficient recycling of valuable metals from spent LIBs represents a critical challenge. This study employs conventional hydrometallurgical processing to recover valuable metals from spent LIBs. Subsequently, Ni-doped Co3O4 (Ni:Co3O4) supported on the natural mineral attapulgite (ATP) was synthesized via a sol–gel method. The incorporation of a small amount of Ni into the Co3O4 lattice generates oxygen vacancies, inducing a localized surface plasmon resonance (LSPR) effect, which significantly enhances charge carrier transport and separation efficiency. During the photocatalytic reduction of CO2, the primary product CO generated by the Ni:Co3O4/ATP composite achieved a high production rate of 30.1 μmol·g−1·h−1. Furthermore, the composite maintains robust catalytic activity even after five consecutive reaction cycles. Full article
(This article belongs to the Special Issue Heterogeneous Catalysis in Air Pollution Control)
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22 pages, 3506 KiB  
Review
Spectroscopic and Imaging Technologies Combined with Machine Learning for Intelligent Perception of Pesticide Residues in Fruits and Vegetables
by Haiyan He, Zhoutao Li, Qian Qin, Yue Yu, Yuanxin Guo, Sheng Cai and Zhanming Li
Foods 2025, 14(15), 2679; https://doi.org/10.3390/foods14152679 - 30 Jul 2025
Viewed by 213
Abstract
Pesticide residues in fruits and vegetables pose a serious threat to food safety. Traditional detection methods have defects such as complex operation, high cost, and long detection time. Therefore, it is of great significance to develop rapid, non-destructive, and efficient detection technologies and [...] Read more.
Pesticide residues in fruits and vegetables pose a serious threat to food safety. Traditional detection methods have defects such as complex operation, high cost, and long detection time. Therefore, it is of great significance to develop rapid, non-destructive, and efficient detection technologies and equipment. In recent years, the combination of spectroscopic techniques and imaging technologies with machine learning algorithms has developed rapidly, providing a new attempt to solve this problem. This review focuses on the research progress of the combination of spectroscopic techniques (near-infrared spectroscopy (NIRS), hyperspectral imaging technology (HSI), surface-enhanced Raman scattering (SERS), laser-induced breakdown spectroscopy (LIBS), and imaging techniques (visible light (VIS) imaging, NIRS imaging, HSI technology, terahertz imaging) with machine learning algorithms in the detection of pesticide residues in fruits and vegetables. It also explores the huge challenges faced by the application of spectroscopic and imaging technologies combined with machine learning algorithms in the intelligent perception of pesticide residues in fruits and vegetables: the performance of machine learning models requires further enhancement, the fusion of imaging and spectral data presents technical difficulties, and the commercialization of hardware devices remains underdeveloped. This review has proposed an innovative method that integrates spectral and image data, enhancing the accuracy of pesticide residue detection through the construction of interpretable machine learning algorithms, and providing support for the intelligent sensing and analysis of agricultural and food products. Full article
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13 pages, 3812 KiB  
Article
Generation of Four-Beam Output in a Bonded Nd:YAG/Cr4+:YAG Laser via Fiber Splitter Pumping
by Qixiu Zhong, Dongdong Meng, Zhanduo Qiao, Wenqi Ge, Tieliang Zhang, Zihang Zhou, Hong Xiao and Zhongwei Fan
Photonics 2025, 12(8), 760; https://doi.org/10.3390/photonics12080760 - 29 Jul 2025
Viewed by 121
Abstract
To address the poor thermal performance and low output efficiency of conventional solid-state microchip lasers, this study proposes and implements a bonded Nd:YAG/Cr4+:YAG laser based on fiber splitter pumping. Experimental results demonstrate that at a 4.02 mJ pump pulse energy and [...] Read more.
To address the poor thermal performance and low output efficiency of conventional solid-state microchip lasers, this study proposes and implements a bonded Nd:YAG/Cr4+:YAG laser based on fiber splitter pumping. Experimental results demonstrate that at a 4.02 mJ pump pulse energy and a 100 Hz repetition rate, the system achieves four linearly polarized output beams with an average pulse energy of 0.964 mJ, a repetition rate of 100 Hz, and an optical-to-optical conversion efficiency of 23.98%. The energy distribution ratios for the upper-left, lower-left, upper-right, and lower-right beams are 22.61%, 24.46%, 25.50%, and 27.43%, with pulse widths of 2.184 ns, 2.193 ns, 2.205 ns, and 2.211 ns, respectively. As the optical axis distance increases, the far-field spot pattern transitions from a single circular profile to four fully separated spots, where the lower-right beam exhibits beam quality factors of Mx2 = 1.181 and My2 = 1.289. Simulations at a 293.15 K coolant temperature and a 4.02 mJ pump energy reveal that split pumping reduces the volume-averaged temperature rise in Nd:YAG by 28.81% compared to single-beam pumping (2.57 K vs. 3.61 K), decreases the peak temperature rise by 66.15% (6.97 K vs. 20.59 K), and suppresses peak-to-peak temperature variation by 78.6% (1.34 K vs. 6.26 K). Compared with existing multi-beam generation methods, the fiber splitter approach offers integrated advantages—including compact size, low cost, high energy utilization, superior beam quality, and elevated damage thresholds—and thus shows promising potential for automotive multi-point ignition, multi-beam single-photon counting LiDAR, and laser-induced breakdown spectroscopy (LIBS) online analysis. Full article
(This article belongs to the Special Issue Laser Technology and Applications)
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25 pages, 2863 KiB  
Article
Battery SOH Estimation Based on Dual-View Voltage Signal Features and Enhanced LSTM
by Shunchang Wang, Yaolong He and Hongjiu Hu
Energies 2025, 18(15), 4016; https://doi.org/10.3390/en18154016 - 28 Jul 2025
Viewed by 213
Abstract
Accurate assessment of the state of health (SOH) of lithium-ion batteries (LIBs) is fundamental to ensuring safe operation. However, due to the complex electrochemical processes during battery operation and the limited availability of training data, accurate estimation of the state of health remains [...] Read more.
Accurate assessment of the state of health (SOH) of lithium-ion batteries (LIBs) is fundamental to ensuring safe operation. However, due to the complex electrochemical processes during battery operation and the limited availability of training data, accurate estimation of the state of health remains challenging. To address this, this paper proposes a prediction framework based on dual-view voltage signal features and an improved Long Short-Term Memory (LSTM) neural network. By relying solely on readily obtainable voltage signals, the data requirement is greatly reduced; dual-view features, comprising kinetic and aggregated aspects, are extracted based on the underlying reaction mechanisms. To fully leverage the extracted feature information, Scaled Dot-Product Attention (SDPA) is employed to dynamically score all hidden states of the long short-term memory network, adaptively capturing key temporal information. The experimental results based on the NASA PCoE battery dataset indicate that, under various operating conditions, the proposed method achieves an average absolute error below 0.51% and a root mean square error not exceeding 0.58% in state-of-health estimation, demonstrating high predictive accuracy. Full article
(This article belongs to the Section D: Energy Storage and Application)
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11 pages, 1539 KiB  
Article
An Optimum Prediction Model for the Strength Index of Unclassified Tailings Filling Body
by Jian Yao, Shenghua Yin, Dongmei Tian, Chen Yi, Jinglin Xu and Leiming Wang
Processes 2025, 13(8), 2395; https://doi.org/10.3390/pr13082395 - 28 Jul 2025
Viewed by 212
Abstract
In order to improve the poor prediction effect of current filling body strength design, a support vector machine (SVM) and Lib Toolbox were used to build an optimal match model or strength index of unclassified tailings filling body. Eight main factors were analyzed [...] Read more.
In order to improve the poor prediction effect of current filling body strength design, a support vector machine (SVM) and Lib Toolbox were used to build an optimal match model or strength index of unclassified tailings filling body. Eight main factors were analyzed and screened as condition attributes, and backfill strength as a decision attribute. Next, we selected 72 groups of training samples and 6 groups of calibration samples. Our model adopts a radial basis function (RBF) as the kernel function and uses a grid search method to optimize parameters; it then tests the combination of optimal parameters by cross-validation. Results show that the mean error of regression prediction and verified predictions made by the SVM match model were 1.01%, which were more accurate than the BP neural network model’s predictions. On the premise that stope stability is ensured, the SVM match model may decrease cement consumption and the cost of backfill more effectively, and improve economic efficiency. Full article
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22 pages, 4225 KiB  
Article
One-Dimensional Simulation of Real-World Battery Degradation Using Battery State Estimation and Vehicle System Models
by Yuya Hato, Wei-hsiang Yang, Toshio Hirota, Yushi Kamiya and Kiyotaka Sato
World Electr. Veh. J. 2025, 16(8), 420; https://doi.org/10.3390/wevj16080420 - 25 Jul 2025
Viewed by 217
Abstract
This study aims to develop a method for analyzing real-world battery degradation in electric vehicles in order to identify the optimal battery management system (BMS) during the early digital phase of vehicle development. Battery management of lithium-ion batteries (LiBs) in electric vehicles is [...] Read more.
This study aims to develop a method for analyzing real-world battery degradation in electric vehicles in order to identify the optimal battery management system (BMS) during the early digital phase of vehicle development. Battery management of lithium-ion batteries (LiBs) in electric vehicles is important to ensure a stable output and to counteract degradation and thermal runaway. To design the optimal system, it is most effective to use a 1D (one-dimensional) vehicle system simulation model, which connects each unit model inside the vehicle, due to the system’s complexity. In order to create a long-term degradation simulation in a vehicle system model, it is important to reduce computational load. Therefore, in this paper, we studied a suitable battery degradation calculation for the vehicle system model based on an equivalent circuit model (ECM) and degradation approximation formulas. After implementing these models, we analyzed long-term degradation behavior through the real-world operation of an electric vehicle driver. We first implemented a high-accuracy ECM using transient charge–discharge tests and Bayesian Optimization. Next, we formulated approximation formulas for degradation prediction based on calendar and cycle degradation tests. Finally, we simulated real-world degradation behavior using these models. The simulation results revealed that even for users who frequently use electric vehicles, degradation under storage conditions is the dominant factor in overall degradation. Full article
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18 pages, 2688 KiB  
Article
Eco-Friendly Leaching of Spent Lithium-Ion Battery Black Mass Using a Ternary Deep Eutectic Solvent System Based on Choline Chloride, Glycolic Acid, and Ascorbic Acid
by Furkan Nazlı, Işıl Hasdemir, Emircan Uysal, Halide Nur Dursun, Utku Orçun Gezici, Duygu Yesiltepe Özçelik, Fırat Burat and Sebahattin Gürmen
Minerals 2025, 15(8), 782; https://doi.org/10.3390/min15080782 - 25 Jul 2025
Viewed by 351
Abstract
Lithium-ion batteries (LiBs) are utilized in numerous applications due to advancements in technology, and the recovery of end-of-life (EoL) LiBs is imperative for environmental and economic reasons. Pyrometallurgical and hydrometallurgical methods have been used in the recovery of metals such as Li, Co, [...] Read more.
Lithium-ion batteries (LiBs) are utilized in numerous applications due to advancements in technology, and the recovery of end-of-life (EoL) LiBs is imperative for environmental and economic reasons. Pyrometallurgical and hydrometallurgical methods have been used in the recovery of metals such as Li, Co, and Ni in the EoL LiBs. Hydrometallurgical methods, which have been demonstrated to exhibit higher recovery efficiency and reduced energy consumption, have garnered increased attention in recent research. Inorganic acids, including HCl, HNO3, and H2SO4, as well as organic acids such as acetic acid and citric acid, are employed in the hydrometallurgical recovery of these metals. It is imperative to acknowledge the environmental hazards posed by these acids. Consequently, solvometallurgical processes, which involve the use of organic solvents with minimal or no water, are gaining increasing attention as alternative or complementary techniques to conventional hydrometallurgical processes. In the context of solvent systems that have been examined for a range of solvometallurgical methods, deep eutectic solvents (DESs) have garnered particular interest due to their low toxicity, biodegradable nature, tunable properties, and efficient metal recovery potential. In this study, the leaching process of black mass containing graphite, LCO, NMC, and LMO was carried out in a short time using the ternary DES system. The ternary DES system consists of choline chloride (ChCl), glycolic acid (GLY), and ascorbic acid (AA). As a result of the leaching process of cathode powders in the black mass without any pre-enrichment process, Li, Co, Ni, and Mn elements passed into solution with an efficiency of over 95% at 60 °C and within 1 h. Moreover, the kinetics of the leaching process was investigated, and Density Functional Theory (DFT) calculations were used to explain the leaching mechanism. Full article
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19 pages, 5269 KiB  
Article
Three-Dimensional Ordered Porous SnO2 Nanostructures Derived from Polystyrene Sphere Templates for Ethyl Methyl Carbonate Detection in Battery Safety Applications
by Peijiang Cao, Linlong Qu, Fang Jia, Yuxiang Zeng, Deliang Zhu, Chunfeng Wang, Shun Han, Ming Fang, Xinke Liu, Wenjun Liu and Sachin T. Navale
Nanomaterials 2025, 15(15), 1150; https://doi.org/10.3390/nano15151150 - 25 Jul 2025
Viewed by 288
Abstract
As lithium-ion batteries (LIBs) gain widespread use, detecting electrolyte–vapor emissions during early thermal runaway (TR) remains critical to ensuring battery safety; yet, it remains understudied. Gas sensors integrating oxide nanostructures offer a promising solution as they possess high sensitivity and fast response, enabling [...] Read more.
As lithium-ion batteries (LIBs) gain widespread use, detecting electrolyte–vapor emissions during early thermal runaway (TR) remains critical to ensuring battery safety; yet, it remains understudied. Gas sensors integrating oxide nanostructures offer a promising solution as they possess high sensitivity and fast response, enabling rapid detection of various gas-phase indicators of battery failure. Utilizing this approach, 3D ordered tin oxide (SnO2) nanostructures were synthesized using polystyrene sphere (PS) templates of varied diameters (200–1500 nm) and precursor concentrations (0.2–0.6 mol/L) to detect key electrolyte–vapors, especially ethyl methyl carbonate (EMC), released in the early stages of TR. The 3D ordered SnO2 nanostructures with ring- and nanonet-like morphologies, formed after PS template removal, were characterized, and the effects of template size and precursor concentration on their structure and sensing performance were investigated. Among various nanostructures of SnO2, nanonets achieved by a 1000 nm PS template and 0.4 mol/L precursor showed higher mesoporosity (~28 nm) and optimal EMC detection. At 210 °C, it detected 10 ppm EMC with a response of ~7.95 and response/recovery times of 14/17 s, achieving a 500 ppb detection limit alongside excellent reproducibility/stability. This study demonstrates that precise structural control of SnO2 nanostructures using templates enables sensitive EMC detection, providing an effective sensor-based strategy to enhance LIB safety. Full article
(This article belongs to the Special Issue Trends and Prospects in Gas-Sensitive Nanomaterials)
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18 pages, 840 KiB  
Article
Centralized vs. Decentralized Black-Mass Production: A Comparative Analysis of Lithium Reverse Logistics Supply Chain Networks
by Oluwatosin S. Atitebi and Erick C. Jones
Logistics 2025, 9(3), 97; https://doi.org/10.3390/logistics9030097 - 23 Jul 2025
Viewed by 269
Abstract
Background: The transition to renewable energy is intensifying demand for lithium-ion batteries (LIBs), thereby increasing the need for sustainable lithium sourcing. Traditional mining practices pose environmental and health risks, which can be mitigated through efficient end-of-life recycling systems. Methods: This study [...] Read more.
Background: The transition to renewable energy is intensifying demand for lithium-ion batteries (LIBs), thereby increasing the need for sustainable lithium sourcing. Traditional mining practices pose environmental and health risks, which can be mitigated through efficient end-of-life recycling systems. Methods: This study proposes a modified lithium reverse logistics network that decentralizes black-mass production at distributed facilities before centralized extraction, contrasting with conventional models that transport raw LIBs directly to central processing sites. Using the United States as a case study, two mathematical optimization (mixed-integer linear programming) models were developed to compare the traditional and modified networks in terms of cost efficiency and carbon emissions. Results: The model indicates that the proposed network significantly reduces both operational costs and emissions. Conclusions: This study highlights its potential to support a greener economy and inform policy development. Full article
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13 pages, 1704 KiB  
Article
Rapid High-Accuracy Quantitative Analysis of Water Hardness by Combination of One-Point Calibration Laser-Induced Breakdown Spectroscopy and Aerosolization
by Ting Luo, Weihua Huang, Riheng Chen, Furong Chen, Jinke Chen, Zhenlin Hu and Junfei Nie
Chemosensors 2025, 13(8), 271; https://doi.org/10.3390/chemosensors13080271 - 23 Jul 2025
Viewed by 226
Abstract
Water quality should be tested to ensure it is acceptable for the healthy growth of plants and animals, and water hardness is one of the important testing indexes. Herein, a novel approach was proposed to achieve high accuracy and rapid quantitative analyses of [...] Read more.
Water quality should be tested to ensure it is acceptable for the healthy growth of plants and animals, and water hardness is one of the important testing indexes. Herein, a novel approach was proposed to achieve high accuracy and rapid quantitative analyses of water hardness by combining one-point calibration laser-induced breakdown spectroscopy (OPC–LIBS) and aerosolization. First, the water samples are aerosolized via the aerosol generation device and the LIBS spectra of aerosols are obtained. Then, a modified OPC–LIBS model is used to determine the elemental contents of the aerosols via LIBS spectra, in which the plasma temperature is calculated using the Multi-Element Saha–Boltzmann (ME–SB) plot. One suitable standard liquid sample (the concentrations of Ca, Mg, and Sr were 50 mg/L, 50 mg/L, and 500 mg/L, respectively) was selected to evaluate the quantitative performance of the modified OPC–LIBS. Then, the Ca and Mg concentrations in the three real water samples (from the Yangtze River, reservoir, and underground) were detected and quantified by the proposed method, and the quantitative results of three LIBS calibration methods were compared with that of inductively coupled plasma optical emission spectroscopy (ICP–OES). The average relative error of Ca and Mg found in the OPC–LIBS results was lower by 22.23% than the internal standard method and 14.50% lower than the external standard method. The method combining modified OPC–LIBS and aerosolization can achieve high-precision rapid quantification of water hardness detection, which provides a new path for rapid detection of water hardness and is expected to make online detection a reality in the water quality testing field. Full article
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16 pages, 1519 KiB  
Article
Rare Earth Element Detection and Quantification in Coal and Rock Mineral Matrices
by Chet R. Bhatt, Daniel A. Hartzler and Dustin L. McIntyre
Chemosensors 2025, 13(8), 270; https://doi.org/10.3390/chemosensors13080270 - 23 Jul 2025
Viewed by 512
Abstract
As global demand for rare earth elements (REEs) increases, maintaining the production and supply chain is critical. Technologies capable of being used in the field and in situ in the subsurface for rapid REE detection and quantification facilitates the efficient mining of known [...] Read more.
As global demand for rare earth elements (REEs) increases, maintaining the production and supply chain is critical. Technologies capable of being used in the field and in situ in the subsurface for rapid REE detection and quantification facilitates the efficient mining of known resources and exploration of new and unconventional resources. Laser-induced breakdown spectroscopy (LIBS) is a promising technique for rapid elemental analysis both in the laboratory and in the field. Multiple articles have been published evaluating LIBS for detection and quantification of REEs; however, REEs in their natural deposits have not been adequately studied. In this work, detection and quantification of two REEs, La and Nd, have been studied in both synthetic and natural mineral matrices at concentrations relevant to REE extraction. Measurements were performed on REE-containing rock and coal samples (natural and synthetic) utilizing different LIBS instruments and techniques, specifically a commercial benchtop instrument, a custom benchtop instrument (single- and double-pulse modes), and a custom LIBS probe currently being developed for in situ, subsurface, borehole wall detection and quantification of REEs. Plasma expansion, emission intensity, detection limits, and double-pulse signal enhancement were studied. The limits of detection (LOD) were found to be 10/14 ppm for La and 15/25 ppm for Nd in simulated coal/rock matrices in single-pulse mode. Signal enhancement of 3.5 to 6-fold was obtained with double-pulse mode as compared to single-pulse operation. Full article
(This article belongs to the Special Issue Application of Laser-Induced Breakdown Spectroscopy, 2nd Edition)
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15 pages, 2830 KiB  
Article
Predictive Framework for Lithium Plating Risk in Fast-Charging Lithium-Ion Batteries: Linking Kinetics, Thermal Activation, and Energy Loss
by Junais Habeeb Mokkath
Batteries 2025, 11(8), 281; https://doi.org/10.3390/batteries11080281 - 22 Jul 2025
Viewed by 267
Abstract
Fast charging accelerates lithium-ion battery operation but increases the risk of lithium (Li) plating—a process that undermines efficiency, longevity, and safety. Here, we introduce a predictive modeling framework that captures the onset and severity of Li plating under practical fast-charging conditions. By integrating [...] Read more.
Fast charging accelerates lithium-ion battery operation but increases the risk of lithium (Li) plating—a process that undermines efficiency, longevity, and safety. Here, we introduce a predictive modeling framework that captures the onset and severity of Li plating under practical fast-charging conditions. By integrating an empirically parameterized SOC threshold model with time-dependent kinetic simulations and Arrhenius based thermal analysis, we delineate operating regimes prone to irreversible Li accumulation. The framework distinguishes reversible and irreversible plating fractions, quantifies energy losses, and identifies a critical activation energy (0.25 eV) associated with surface-limited deposition. Visualizations in the form of severity maps and voltage-zone risk classifications enable direct application to battery management systems. This approach bridges electrochemical degradation modeling with real-time charge protocol design, offering a practical tool for safe, high-performance battery operation. Full article
(This article belongs to the Section Battery Modelling, Simulation, Management and Application)
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49 pages, 15060 KiB  
Review
A Comprehensive Review of Thermal Management Challenges and Safety Considerations in Lithium-Ion Batteries for Electric Vehicles
by Ali Alawi, Ahmed Saeed, Mostafa H. Sharqawy and Mohammad Al Janaideh
Batteries 2025, 11(7), 275; https://doi.org/10.3390/batteries11070275 - 19 Jul 2025
Viewed by 1055
Abstract
The transition to electric vehicles (EVs) is accelerating due to global efforts to reduce greenhouse gas emissions and reliance on fossil fuels. Lithium-ion batteries (LIBs) are the predominant energy storage solution in EVs, offering high energy density, efficiency, and long lifespan. However, their [...] Read more.
The transition to electric vehicles (EVs) is accelerating due to global efforts to reduce greenhouse gas emissions and reliance on fossil fuels. Lithium-ion batteries (LIBs) are the predominant energy storage solution in EVs, offering high energy density, efficiency, and long lifespan. However, their adoption is overly involved with critical safety concerns, including thermal runaway and overheating. This review systematically focuses on the critical role of battery thermal management systems (BTMSs), such as active, passive, and hybrid cooling systems, in maintaining LIBs within their optimal operating temperature range, ensuring temperature homogeneity, safety, and efficiency. Additionally, the study explores the impact of integrating artificial intelligence (AI) and machine learning (ML) into BTMS on thermal performance prediction and energy-efficient cooling, focusing on optimizing the operating parameters of cooling systems. This review provides insights into enhancing LIB safety and performance for widespread EV adoption by addressing these challenges. Full article
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15 pages, 1845 KiB  
Article
Comparing the SEI Formation on Copper and Amorphous Carbon: A Study with Combined Operando Methods
by Michael Stich, Christian Leppin, Falk Thorsten Krauss, Jesus Eduardo Valdes Landa, Isabel Pantenburg, Bernhard Roling and Andreas Bund
Batteries 2025, 11(7), 273; https://doi.org/10.3390/batteries11070273 - 18 Jul 2025
Viewed by 251
Abstract
The solid electrolyte interphase (SEI) on the anode of lithium-ion batteries (LIBs) has been studied thoroughly due to its crucial importance to the battery’s long-term performance. At the same time, most studies of the SEI apply ex situ characterization methods, which may introduce [...] Read more.
The solid electrolyte interphase (SEI) on the anode of lithium-ion batteries (LIBs) has been studied thoroughly due to its crucial importance to the battery’s long-term performance. At the same time, most studies of the SEI apply ex situ characterization methods, which may introduce artifacts or misinterpretations as they do not investigate the SEI in its unaltered state immersed in liquid battery electrolyte. Thus, in this work, we focus on using the non-destructive combination of electrochemical quartz crystal microbalance with dissipation monitoring (EQCM-D) and impedance spectroscopy (EIS) in the same electrochemical cell. EQCM-D can not only probe the solidified products of the SEI but also allows for the monitoring of viscoelastic layers and viscosity changes of the electrolyte at the interphase during the SEI formation. EIS complements those results by providing electrochemical properties of the formed interphase. Our results highlight substantial differences in the physical and electrochemical properties between the SEI formed on copper and on amorphous carbon and show how formation parameters and the additive vinylene carbonate (VC) influence their growth. The EQCM-D results show consistently that much thicker SEIs are formed on carbon substrates in comparison to copper substrates. Full article
(This article belongs to the Special Issue Electrocrystallization in Rechargeable Batteries)
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14 pages, 2761 KiB  
Article
Electrochemical Properties of Soluble CuCl·3TU Coordination Compound and Application in Electrolysis for Copper Foils
by Wancheng Zhao, Fangquan Xia and Dong Tian
Chemistry 2025, 7(4), 114; https://doi.org/10.3390/chemistry7040114 - 18 Jul 2025
Viewed by 255
Abstract
As the crucial current collector for lithium-ion batteries (LIBs), electrolytic copper foils are generally manufactured by electrodeposition in acidic copper sulfate solution. However, there are many disadvantages for traditional electrolytic copper foils, such as coarse grains, insufficient mechanical properties, and high energy consumption. [...] Read more.
As the crucial current collector for lithium-ion batteries (LIBs), electrolytic copper foils are generally manufactured by electrodeposition in acidic copper sulfate solution. However, there are many disadvantages for traditional electrolytic copper foils, such as coarse grains, insufficient mechanical properties, and high energy consumption. In order to improve the performances of electrolytic copper foil, a novel cuprous electrodeposition system was developed in this study. A soluble cuprous coordination compound was synthesized. In addition, XPS, FT-IR spectrum, as well as single-crystal X-ray diffraction illustrated that thiourea coordinated with Cu(I) through S atom and therefore stabilized Cu(I) by the formation of CuCl·3TU. Importantly, the corresponding electrochemical behaviors were investigated. In aqueous solution, two distinct reduction processes were demonstrated by linear sweep voltammetry (LSV) at rather negative potentials, including the reduction of adsorbed state and non-adsorbed state. Moreover, the observed inductive loops in electrochemical impedance spectroscopy further confirmed the adsorption phenomenon. More significantly, the designed cuprous electrodeposition system could contribute to low energy consumptions during electrolysis. and produce ultrathin nanocrystalline copper foils with appropriate roughness. Consequently, the electrolysis method based on CuCl·3TU could provide an improved approach for copper foils manufacturing in advanced LIBs fabrication. Full article
(This article belongs to the Section Electrochemistry and Photoredox Processes)
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