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Keywords = HFFR

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13 pages, 2267 KiB  
Article
Effect of Carbonate Mineral Fillers on the Dielectric Properties and Fire Resistance of Polar and Non-Polar Halogen-Free Flame-Retardant Polymer Compounds
by Konstantinos G. Gatos, Nikolaos Apostolopoulos, Anastasios C. Patsidis and Georgios C. Psarras
J. Compos. Sci. 2024, 8(12), 529; https://doi.org/10.3390/jcs8120529 - 14 Dec 2024
Viewed by 1799
Abstract
In the present work, carbonate minerals are added in non-polar and polar polymer matrices to develop halogen-free flame-retardant composites. The examined fillers of calcium carbonate and magnesium carbonate delivered improved rheological performance in both non-polar (PE) and polar (EVA/PE) polymer compounds compared to [...] Read more.
In the present work, carbonate minerals are added in non-polar and polar polymer matrices to develop halogen-free flame-retardant composites. The examined fillers of calcium carbonate and magnesium carbonate delivered improved rheological performance in both non-polar (PE) and polar (EVA/PE) polymer compounds compared to the natural magnesium hydroxide and huntite/hydromagnesite mineral fillers. The presence of EVA in the matrix enhanced the mechanical behavior of all compounds in tensile testing. The thermal stability of the composites was particularly improved for the polar systems with the incorporation of the carbonate minerals, as this was evidenced under thermogravimetric analysis. The dielectric behavior of the fabricated systems was examined via broadband dielectric spectroscopy. The HFFR compounds attained higher values of the real part of dielectric permittivity from the unreinforced systems in the whole frequency and temperature range of the conducted tests. This behavior is ascribed to the higher permittivity values of the fillers with respect to the polymer matrices and the occurrence of interfacial polarization. All minerals improved the flame retardancy of the compounds in terms of LOI values, while the addition of EVA yielded further improvements, especially for the magnesium carbonate and the magnesium hydroxide minerals. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2024)
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17 pages, 4416 KiB  
Article
Crystallinity of Halogen-Free Flame-Retardant Polyolefin Compounds Loaded with Natural Magnesium Hydroxide
by Vanessa Matteucci, Michela Meucci, Sara Haveriku, Camillo Cardelli and Andrea Pucci
Eng 2024, 5(3), 2050-2066; https://doi.org/10.3390/eng5030109 - 1 Sep 2024
Cited by 3 | Viewed by 2201
Abstract
A typical halogen-free flame-retardant (HFFR) formulation for electric cables may contain polymers, various additives, and fire-retardant fillers. In this study, composites are prepared by mixing natural magnesium hydroxide (n-MDH) with linear low-density polyethylene (LLDPE) and a few types of ethylene–octene copolymers (C8 [...] Read more.
A typical halogen-free flame-retardant (HFFR) formulation for electric cables may contain polymers, various additives, and fire-retardant fillers. In this study, composites are prepared by mixing natural magnesium hydroxide (n-MDH) with linear low-density polyethylene (LLDPE) and a few types of ethylene–octene copolymers (C8-POE). Depending on the content of LLDPE and C8-POE, we obtained composites with different crystallinities that affected the final mechanical properties. The nucleation effect of the n-MDH and the variations in crystallinity caused by the blending of C8-POE/LLDPE/n-MDH were investigated. Notably, in the C8-POE/LLDPE blend, we found a decrease in the crystallization temperature of LLPDE compared to pure LLDPE and an increase in the crystallization temperature of C8-POE compared to pure C8-POE. On the contrary, the addition of n-MDH led to an increase in the crystallization temperature of LLDPE. As expected, the increase in the crystallinity of the polyolefin matrix of composites led to higher elastic modulus, higher tensile strength, and lower elongation at break. It has been observed that crystallinity also influences fire performance. Overall, these results show how to obtain the required mechanical features for halogen-free flame-retardant compounds for electric cable applications, depending on the quantities of the two miscible components in the final blend. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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17 pages, 7717 KiB  
Article
A Quantitative and Qualitative Analysis of the Lubricity of Used Lubricating Oil Diluted with Diesel Oil
by Leszek Chybowski, Marcin Szczepanek, Robert Sztangierski and Piotr Brożek
Appl. Sci. 2024, 14(11), 4567; https://doi.org/10.3390/app14114567 - 26 May 2024
Cited by 5 | Viewed by 1774
Abstract
Experience shows that dilution of lubricating oil with diesel oil is unfavorable to the engine, causing issues including deterioration of engine performance, shortening of oil life, and reduction in engine reliability and safety. This paper presents the verification of the hypothesis that the [...] Read more.
Experience shows that dilution of lubricating oil with diesel oil is unfavorable to the engine, causing issues including deterioration of engine performance, shortening of oil life, and reduction in engine reliability and safety. This paper presents the verification of the hypothesis that the changes in lubricity, friction coefficient, and decreasing oil film thickness (using a relative approach, given as a percentage) are similar for lubricating oil and diesel mixtures prepared from fresh lubricating oil and used lubricating oil. To validate this hypothesis, an experiment is conducted using a high-frequency reciprocating rig (HFFR), in which the lubricity is determined by the corrected average wear scar WS1.4, the coefficient of friction μ, and the percentage relative decrease in oil film thickness r. A qualitative visual assessment of the wear scars on the test specimens is also performed after the HFFR tests. The testing covers mixtures of SAE 30 grade Marinol CB-30 RG1230 lubricating oil with Orlen Efecta Diesel Biodiesel. The used lubricating oil is extracted from the circulating lubrication system of a supercharged, trunk-piston, four-stroke ZUT Zgoda Sulzer 5 BAH 22 engine installed in the laboratory of ship power plants of the Maritime University of Szczecin. Mixtures for the experiment are prepared for fresh lubricating oil with diesel oil and used lubricating oil with diesel oil. Mixtures of these lubricating oils with diesel oil are examined for diesel oil concentrations in the mixture equal to 1, 2, 5, 10, 15, and 20% m/m. The results of the experiment confirm the hypothesis, proving that, for up to 20% m/m diesel oil concentration in lubricating oil, the changes in the lubricity of used lubricating oil diluted with diesel oil can be evaluated based on reference data prepared for mixtures of diesel oil with fresh lubricating oil. The linear approximation of μ and r trends is made with a certain margin of error we estimated. The experiment also confirms the results of previous studies which state that oil aging products in small quantities contribute to improved lubricity. Full article
(This article belongs to the Special Issue Digital and Computational Tribology)
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30 pages, 4966 KiB  
Article
Assessment of the Impact of Lubricating Oil Contamination by Biodiesel on Trunk Piston Engine Reliability
by Leszek Chybowski, Przemysław Kowalak and Piotr Dąbrowski
Energies 2023, 16(13), 5056; https://doi.org/10.3390/en16135056 - 29 Jun 2023
Cited by 10 | Viewed by 2107
Abstract
The rheological, ignition, and tribological properties of lubricating oils diluted with biodiesel were analyzed. The flash point tFP, calculated cetane index CCI, density ρ, coefficient of the temperature density change ε, kinematic viscosity ν, dynamic viscosity η [...] Read more.
The rheological, ignition, and tribological properties of lubricating oils diluted with biodiesel were analyzed. The flash point tFP, calculated cetane index CCI, density ρ, coefficient of the temperature density change ε, kinematic viscosity ν, dynamic viscosity η, viscosity index VI, and lubricity during a High-Frequency Reciprocating Rig (HFFR) test (x, y, WSD, and WS1.4) and lubricating conditions during an HFFR test (oil film resistance FILM and friction coefficient μ) were determined. The test was performed for the oil mixtures of the lubricating oil of the SAE 30 and SAE 40 viscosity grades, which were diluted with the biodiesel blend (D93B7—diesel oil with 7% v/v fatty acid methyl esters, FAME) at concentrations of diesel oil in the mixture equal to 0% (pure lubricating oil), 1%, 2%, 5%, 10%, 20%, 30%, 50%, and 75% m/m, respectively. The experiment confirmed the existence of clear relationships between the increase in the dilution of lubricating oil with tested biodiesel blend and tFP, ρ, ε, ν, η, and VI, and the deterioration of lubrication conditions. It is recommended to take remedial action even in the case of low diesel oil concentration (<5% m/m) in the lubricating oil due to tFP, ν, and η changes. Simultaneously, the tests showed no significant effect on the lubricity and the CCI. The critical contamination of oil with fuel in the range of 2–5% by weight, as indicated in the literature, still allowed for a certain “safety margin” regarding these parameters. However, when the concentration of diesel fuel in the lubricating oil exceeded 5–8% m/m, the deterioration of the lubrication was expressed by a decrease in FILM and an increase in μ was observed; hence, such a contamination should be considered excessive. When the concentration of diesel fuel exceeds 10% by weight, there is a serious risk of engine damage during operation. Full article
(This article belongs to the Special Issue Advances in Biodiesel for Application in Diesel Engines)
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17 pages, 7905 KiB  
Article
Rheological and Aesthetical Properties of Polyolefin Composites for Flame Retardant Cables with High Loading of Mineral Fillers
by Sara Haveriku, Michela Meucci, Marco Badalassi, Camillo Cardelli and Andrea Pucci
Micro 2022, 2(3), 524-540; https://doi.org/10.3390/micro2030034 - 2 Sep 2022
Cited by 3 | Viewed by 2859
Abstract
It was found that the use of natural magnesium hydroxide (n–MDH) as mineral filler in EVA based composites provided mechanical and rheological properties that did not completely comply with the halogen-free flame-retardant (HFFR) cables parameters. Moreover, the use of n–MDH mostly gave a [...] Read more.
It was found that the use of natural magnesium hydroxide (n–MDH) as mineral filler in EVA based composites provided mechanical and rheological properties that did not completely comply with the halogen-free flame-retardant (HFFR) cables parameters. Moreover, the use of n–MDH mostly gave a rough grey surface in the compound extruded by rheometry capillary. In contrast, with the use of synthetic material (s–MDH), a combination of better outcomes was observed. Mechanical and rheological properties were more aligned with the application, and the aesthetics were also improved, i.e., the surface was smooth and whiter. Therefore, with the aim of obtaining good aesthetical quality on the extrudate, we studied formulations by varying the type of polymer matrix and using a mixture of the natural magnesium hydroxide combined with other kind of fillers (in a 3:1 ratio using as main filler n–MDH). On this account, we found a synergistic effect in the mechanical, rheological, and aesthetic properties for the filler blend system containing n–MDH in combination with s–MDH or Böhmite AlO(OH), or using a secondary polymer belonging to the polybutene family combined with EVA. Full article
(This article belongs to the Special Issue State-of-the-Art Microscale and Nanoscale Researches in Italy)
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19 pages, 4584 KiB  
Article
Effect of Polyolefin Elastomers’ Characteristics and Natural Magnesium Hydroxide Content on the Properties of Halogen-Free Flame-Retardant Polyolefin Composites
by Michela Meucci, Sara Haveriku, Marco Badalassi, Camillo Cardelli, Giacomo Ruggeri and Andrea Pucci
Micro 2022, 2(1), 164-182; https://doi.org/10.3390/micro2010011 - 2 Mar 2022
Cited by 13 | Viewed by 4634
Abstract
This study examines the preparation of several composites that are based on natural magnesium hydroxide (n-MDH) and various poly(ethylene-co-octene) polyolefin elastomers (POEs). Design of experiment (DoE) principles have been applied in order to optimize the mechanical, rheological, and flame-retardant properties of the final [...] Read more.
This study examines the preparation of several composites that are based on natural magnesium hydroxide (n-MDH) and various poly(ethylene-co-octene) polyolefin elastomers (POEs). Design of experiment (DoE) principles have been applied in order to optimize the mechanical, rheological, and flame-retardant properties of the final composites. DoE allows one to evaluate the influence of each variable on an experiment’s final properties. By increasing the density and crystallinity of the POE, a higher elastic modulus was obtained, which resulted in greater tensile strength and lower elongation at break. Improved flame retardant properties (as measured by the limiting oxygen index (LOI) and vertical burning tests) were obtained by increasing the amount of filler within the composite up to 65% and using a polymer with high crystallinity. More specifically, the best balance between mechanical, rheological, and flame retardant properties was provided by DoE using 63.75% n-MDH filler. The agreement between the predicted performance and the final properties of the composites has enabled the innovative use of DoE to provide reliable predictions about the final mechanical and flame retardant properties of the compounds that are used for low voltage electrical cable applications. Full article
(This article belongs to the Section Microscale Materials Science)
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19 pages, 6807 KiB  
Article
A Method for Determining the Impact of Ambient Temperature on an Electrical Cable during a Fire
by Bogdan Perka and Karol Piwowarski
Energies 2021, 14(21), 7260; https://doi.org/10.3390/en14217260 - 3 Nov 2021
Cited by 9 | Viewed by 2745
Abstract
Evaluating environmental conditions that trigger fire-fighting equipment is one of the primary design tasks that have to be taken into account when engineering electrical systems supplying such devices. All of the solutions are aimed at, among others, preserving environmental parameters in a building [...] Read more.
Evaluating environmental conditions that trigger fire-fighting equipment is one of the primary design tasks that have to be taken into account when engineering electrical systems supplying such devices. All of the solutions are aimed at, among others, preserving environmental parameters in a building being on fire for an assumed time and at a level enabling safe evacuation. These parameters include temperature, thermal radiation, visibility range, oxygen concentration, and environmental toxicity. This article presents a new mathematical model for heat exchange between the environment and an electric cable under thermal conditions exceeding permissible values for commonly used non-flammable installation cables. The method of analogy between thermal and electrical systems was adopted for modelling heat flow. Determining how the thermal conductivity of the cable and the thermal capacity of a conductor-insulation system can be applied to calculate the wire temperature depending on the heating time t and distance x from the heat source is discussed. Thermal conductivity and capacity were determined based on experimental tests for halogen-free flame-retardant (HFFR) cables with wire cross-sections of 2.5, 4.0, and 6.0 mm2. The conducted experimental tests enable verifying the results calculated by the mathematical model. Full article
(This article belongs to the Special Issue Resilience, Modeling, and Control of Electrical Power Systems)
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18 pages, 4218 KiB  
Article
Optimization of the Mechanical Properties of Polyolefin Composites Loaded with Mineral Fillers for Flame Retardant Cables
by Sara Haveriku, Michela Meucci, Marco Badalassi, Camillo Cardelli, Giacomo Ruggeri and Andrea Pucci
Micro 2021, 1(1), 102-119; https://doi.org/10.3390/micro1010008 - 29 Jul 2021
Cited by 14 | Viewed by 5553
Abstract
Formulations based on mineral fillers and polymeric matrices of different nature were studied to obtain halogen-free flame retardant compounds (HFFR) for cable applications. The work was carried out by comparing fire-retardant mineral fillers of natural origin with synthetic mineral ones available on the [...] Read more.
Formulations based on mineral fillers and polymeric matrices of different nature were studied to obtain halogen-free flame retardant compounds (HFFR) for cable applications. The work was carried out by comparing fire-retardant mineral fillers of natural origin with synthetic mineral ones available on the market. As a reference, a formulation based on micronized natural magnesium hydroxide (n-MDH, obtained from brucite) and an ethylene-vinyl acetate copolymer with 28% by weight (11% by moles) of vinyl acetate were selected, and the mechanical and flame retardant properties compared with formulations based on secondary polymers combined with EVA, metal hydroxides, and carbonates. Notably, we found a synergistic effect in the mechanical, rheological and flame retardant properties for the composite containing a mixture of n-MDH and boehmite in a 3:1 weight ratio. Overall, the present work provided a complete and optimized recipe for the formulation of polymer composites characterized by the required flame retardant and mechanical features in electric cables applications. Full article
(This article belongs to the Section Microscale Materials Science)
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11 pages, 1009 KiB  
Article
Synergistic Effects of Heat-Killed Kefir Paraprobiotics and Flavonoid-Rich Prebiotics on Western Diet-Induced Obesity
by Kun-Ho Seo, Jaewoon Jeong and Hyunsook Kim
Nutrients 2020, 12(8), 2465; https://doi.org/10.3390/nu12082465 - 16 Aug 2020
Cited by 27 | Viewed by 6756
Abstract
The synergistic anti-obesity effect of paraprobiotic heat-killed lactic acid bacteria (HLAB) and prebiotics has not been studied. To determine the anti-obesity properties of prebiotic polyphenol-rich wine grape seed flour (GSF) and paraprobiotic HLAB, C57BL/6J mice were administered a high-fat and high-fructose diet (HFFrD) [...] Read more.
The synergistic anti-obesity effect of paraprobiotic heat-killed lactic acid bacteria (HLAB) and prebiotics has not been studied. To determine the anti-obesity properties of prebiotic polyphenol-rich wine grape seed flour (GSF) and paraprobiotic HLAB, C57BL/6J mice were administered a high-fat and high-fructose diet (HFFrD) with 5% microcrystalline cellulose (CON), HFFrD supplemented with 2.5% GSF, HFFrD with orally administered HLAB, or HFFrD with a combination of GSF and orally administered HLAB (GSF+HLAB) for 8 weeks. Compared with the CON group, the GSF and HLAB groups both showed significant reductions in HFFrD-induced body weight gain and adipose tissue weights (p < 0.05). Interestingly, combined supplementation with GSF and HLAB revealed statistically significant synergistic effects on body weight gain, visceral adiposity, and plasma triacylglycerol concentrations (p < 0.05). The synergistic action was significantly related to a decreased adipocyte gene expression in fatty acid synthesis and inflammation metabolism. In conclusion, the combination of prebiotic GSF and paraprobiotic kefir HLAB is potentially useful, as natural food ingredients, in the prevention of obesity and obesity-related diseases, especially for immunocompromised individuals. Full article
(This article belongs to the Section Prebiotics and Probiotics)
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16 pages, 4484 KiB  
Article
Effect of Thermal Conductive Fillers on the Flame Retardancy, Thermal Conductivity, and Thermal Behavior of Flame-Retardant and Thermal Conductive Polyamide 6
by Fang Wang, Wenbo Shi, Yuliang Mai and Bing Liao
Materials 2019, 12(24), 4114; https://doi.org/10.3390/ma12244114 - 9 Dec 2019
Cited by 18 | Viewed by 4041
Abstract
In this work, polyamide 6 (PA6) composites with improved flame retardancy and thermal conductivity were prepared with different thermal conductive fillers (TC fillers) such as aluminum nitride (AlN) and boron nitride (BN) in a PA6 matrix with aluminum diethylphosphinate (AlPi) as a fire [...] Read more.
In this work, polyamide 6 (PA6) composites with improved flame retardancy and thermal conductivity were prepared with different thermal conductive fillers (TC fillers) such as aluminum nitride (AlN) and boron nitride (BN) in a PA6 matrix with aluminum diethylphosphinate (AlPi) as a fire retardant. The resultant halogen-free flame retardant (HFFR) and thermal conductive (TC) PA6 (HFFR-TC-PA6) were investigated in detail with a mechanical property test, a limiting oxygen index (LOI), the vertical burning test (UL-94), a cone calorimeter, a thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). The morphology of the impact fracture surface and char residue of the composites were analyzed by scanning electron microscopy (SEM). It was found that the thermal conductivity of the HFFR-TC-PA6 composite increased with the amount of TC fillers. The TC fillers exerted a positive effect for flame retardant PA6. For example, the HFFR-TC-PA6 composites with the thickness of 1.6 mm successfully passed the UL-94 V-0 rating with an LOI of more than 29% when the loading amount of AlN-550RFS, BN-SW08 and BN-NW04 was 30 wt%. The morphological structures of the char residues revealed that TC fillers formed a highly integrated char layer surface (without holes) during the combustion process, as compared to that of flame retardant PA6/AlPi composites. In addition, the thermal stability and crystallization behavior of the composites were studied. Full article
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