Search Results (15)

In order to improve the mechanical properties of the wear-resistant layer of the hob cutter ring in shield construction, the influence of different composite matrix powders on the comprehensive performance of the cladding layer was investigated. In this study, TiC-reinforced Fe-Ni-based cladding layers with different matrix compositions were prepared on a modified H13 steel base material using plasma cladding (PC) technology. The matrix powders included Ni-based alloy powder, iron powder Y, and iron powder R. The two iron powders were mixed in different proportions, and then an equal amount of Ni-based alloy powder and TiC ceramic particles were added to form five kinds of composite cladding layer alloy powders. The cladding layers of five different matrices were obtained by cladding. The microstructure and mechanical properties of the composite cladding layer were studied using a metallographic microscope (OM), an X-ray diffractometer (XRD), a scanning electron microscope (SEM), an energy dispersive spectrometer (EDS), an electronic universal testing machine, an image processing microhardness tester, and an abrasive belt friction and wear testing machine. The results showed that the cladding layers of different samples had good metallurgical bonding with the base material. And the microstructure gradually refined from the bottom of the cladding layer to the top of the cladding layer. The cladding layer phases were mainly composed of Fe, FeO, TiC, FeNi, and CrNi. With the increase in the iron powder R ratio, the aggregation of alloy elements gradually alleviated. The ratio of iron powder R was increased from 1/10 to 2/5, the longitudinal shear strength between the cladding layer and the matrix was increased from 318 Mpa to 333 Mpa, and the transverse shear strength was increased from 303 Mpa to 342 Mpa. The hardness of the modified wear-resistant layer was better than that of the cladding layer without iron powder R, but the hardness of the cladding layer gradually decreased. After the modification of iron powder R, the wear resistance of the cladding layer was improved to varying degrees. When Y:R was 9:1, its wear resistance was the best, and the change trend of the wear resistance was consistent with that of hardness. The wear forms of different samples were adhesive wear and abrasive wear. And the height difference of the wear surface gradually increased with the improvement in wear resistance. Full article

Temper embrittlement is a major challenge encountered during the heat treatment of high-performance steels for large forgings. This study investigates the microstructural evolution and mechanical properties of Cr-Ni-Mo-V thick-walled steel, designed for large forgings with a tensile strength of 1500 MPa, under different tempering cooling rates. Optical microscopy (OM), scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD) were employed to analyze the microstructural features. The results demonstrate that the embrittlement occurring during air cooling after tempering is attributed to the concentration of impurities near Fe₃C at the grain boundaries. The low-temperature impact toughness at −40 °C after water quenching reaches 29 J due to the accelerated cooling rate during tempering, which slows down the diffusion of impurity elements towards the grain boundaries, resulting in a reduced concentration and dislocation density and an increased stability of the grain boundaries, thereby enhancing toughness. The bainite content decreases and the interface between martensite and bainite undergoes changes after water quenching during tempering. These alterations influence the crack propagation direction within the two-phase microstructure, further modifying the toughness. These findings contribute to the understanding of temper embrittlement and provide valuable guidance for optimizing heat treatment processes to enhance the performance of high-performance steels in large forgings. Full article

In this work, Al-10Sr alloy and Na₂CO₃ were added to LM6 (reference alloy) as hybrid modifiers through ladle metallurgy. The microstructure enhancement was analyzed using an optical microscope (OM). The results were further confirmed with Scanning Electron Microscope (SEM) and Energy Dispersive X-ray (EDX) spectroscopy. The results showed that Na₂CO₃ and Al-10Sr alloy successfully hybrid modified the sharp needle-like eutectic Si into fibrous eutectic Si. Soft primary Al dendrites were also discovered after the hybrid modification. The formation of β-Fe flakes was suppressed, and α-Fe sludge was transformed into Chinese script morphology. A 2.13% density reduction was recorded. A hardness test was also performed to investigate the mechanical improvement of the hybrid-modified LM6. 2.3% of hardness reduction was recorded in the hybrid-modified LM6 through ladle metallurgy. Brittle cracks were not observed, while ductile pile-ups were the main features that appeared on the indentations of hybrid-modified LM6, indicating a brittle to ductile transformation after hybrid modification of LM6 by Na₂CO₃ and Al-10Sr alloy through ladle metallurgy. Full article

Due to the rising need for energy saving, high-performing automotive heat exchangers, demand has significantly grown in recent years. As a result, effective fin-tube heat exchangers are becoming more popular. These tubes are typically made by rolling flat strips of AA3003 aluminum alloys that have either one or both sides coated with AA4xxx alloys. The AA3003 type of alloy is typically used as the core, which is then covered in either AA4045 or AA4343, which melts during the brazing process to adhere the fins to the tubes. To maintain the optimal size and distribution of manganese (Mn)-containing precipitates, preheating parameters are carefully controlled. Then, longer soaking times or higher soaking temperatures result in larger precipitates, which cause the final product to exhibit poor mechanical properties. Therefore, it is crucial to optimize the different manufacturing steps, such as homogenization, soaking time, and brazing in order to achieve a high quality product. Studies on the impact of homogenization temperature and time on the microstructure of AA3xxx aluminum alloys have been conducted. However, there has been little research on the impact of soaking (reheating) time on AA3003 cladded alloys. Hence, the effects of isothermal soaking time on the microstructure and mechanical properties of AA3003 cladded with AA4045 alloy were investigated in this work. Optical microscopy (OM) and scanning electron microscopy (SEM) were used to characterize the microstructure and identify intermetallic phases. The final microstructure in terms of grain structure at various homogenization times was characterized by electron backscattered diffraction (EBSD). After the hot-rolling and cold-rolling of the as-received material, large particles of intermetallic (mainly in the form of Chinese script morphology consisting of Fe-Mn-Si) were broken into smaller particles with an increased Fe, Mn, and Si content, indicating the formation of an α-Al(Fe,Mn)Si phase. The α-Al(Mn,Fe)Si was found to be a dominant dispersoid precipitate in the modified AA3003 core. Coarsening of the Al(Mn,Fe)Si dispersoids at 505 °C was only observed at a 45 h homogenization time. The hardness trend with homogenization time was found to be similar to that after homogenization, cold working, and annealing, with exception of an increase in hardness in the latter possibly due to strain hardening (from cold-rolling). Full article

In this paper, the authors describe the fabrication of nanocomposite chitosan-based systems of zinc oxide (ZnO), silver (Ag) and Ag-ZnO. Recently, the development of coated screen-printed electrodes using metal and metal oxide nanoparticles (NPs) for the specific detection and monitoring of different cancer tumors has been obtaining important results. Ag, ZnO NPs and Ag-ZnO prepared by the hydrolysis of zinc acetate blended with a chitosan (CS) matrix were used for the surface modification of screen-printed carbon electrodes (SPCEs) in order to analyze the electrochemical behavior of the typical redox system of a 10 mM potassium ferrocyanide—0.1 M buffer solution (BS). The solutions of CS, ZnO/CS, Ag/CS and Ag-ZnO/CS were prepared in order to modify the carbon electrode surface, and were measured at different scan rates from 0.02 V/s to 0.7 V/s by cyclic voltammetry. The cyclic voltammetry (CV) was performed on a house-built potentiostat (HBP). The cyclic voltammetry of the measured electrodes showed the influence of varying the scan rate. The variation of the scan rate has an influence on the intensity of the anodic and cathodic peak. Both values of currents (anodic and cathodic currents) have higher values for 0.1 V/s (Ia = 22 μA and Ic = −25 μA) compared to the values for 0.06 V/s (Ia = 10 μA and Ic = −14 μA). The CS, ZnO/CS, Ag/CS and Ag-ZnO/CS solutions were characterized using a field emission scanning electron microscopy (FE-SEM) with EDX elemental analysis. The modified coated surfaces of screen-printed electrodes were analyzed using optical microscopy (OM). The present coated carbon electrodes showed a different waveform compared to the voltage applied to the working electrode, depending on the scan rate and chemical composition of the modified electrodes. Full article

The objectives of this study were to evaluate the cadmium adsorption capacity of iron–organic associations (Fe-OM) formed by laccase-mediated modification and assess the effect of Fe-OM on the immobilization of cadmium in paddy soil. Leaf organic matter (OM) was extracted from Changshan grapefruit leaves, and then dissolved organic matter (Lac-OM) and precipitated organic matter (Lac-P) were obtained by laccase catalytic modification. Different Fe-OM associations were obtained by co-precipitation of Fe with OM, Lac-OM, and Lac-P, respectively, and the adsorption kinetics, adsorption edge, and isothermal adsorption experiments of Cd on Fe-OM were carried out. Based on the in situ generation of Fe-OM, passivation experiments on Cd-contaminated soils with a high geological background were carried out. All types of Fe-OM have a better Cd adsorption capacity than ferrihydrite (FH). The theoretical maximum adsorption capacity of the OM-FH, Lac-OM-FH, and Lac-P-FH were 2.2, 2.53, and 2.98 times higher than that of FH, respectively. The adsorption of Cd on Fe-OM is mainly chemisorption, and the -OH moieties on the Fe-OM surface form an inner-sphere complex with the Cd ions. Lac-OM-FH showed a higher Cd adsorption capacity than OM-FH, which is related to the formation of more oxygen-containing groups in the organic matter modified by laccase. The immobilization effect of Lac-OM-FH on active Cd in soil was also higher than that of OM-FH. The Lac-OM-FH formed by laccase-mediated modification has better Cd adsorption performance, which can effectively inactivate the activity of Cd in paddy soil. Full article

Here we report the synergistic effect of OMS-2 catalysts tested in ethanol oxidation, and the effects produced by both the addition of an Fe modifier in the catalyst preparation stage, and the introduction of Ag on its surface by the impregnation method. To analyze the action of each component, the Fe-modified, Ag-containing OMS-2 catalysts with different Mn/Fe ratios were prepared. Combined XPS and XRF elemental analysis confirms the states and distribution of the Ag- and Fe-containing species between the surface and bulk of the OMS-2 catalysts, which form highly dispersed Ag species on the surface of 0.05Fe–OMS-2, and are also incorporated into the OMS-2 crystalline lattice. The cooperative action of Ag and Fe modifiers improves both reoxidation ability (TPO results) and the amount of adsorbed oxygen species on the catalyst surface. The introduction of Ag to the OMS-2 and 0.05 Fe–OMS-2 surface allows a high level of activity (T₈₀ = 150–155 °C) and selectivity (S_Ac80 = 93%) towards the acetaldehyde formation. Full article

The thermal stability and structural, microstructural and magnetic properties of (40 + x) Fe–28Cr–(26 − x) Co–3Mo–1Ti–2V magnets with x = 0, 2, 4 addition in cobalt content were investigated and presented. The magnetic alloys were synthesized by vacuum arc melting and casting technique in a controlled argon atmosphere. Magnetic properties in the alloys were convinced by single-step isothermal field treatment and subsequent aging. The alloys were investigated for thermal stability, structural, microstructural and magnetic properties via differential thermal analysis (DTA), X-ray diffractometery (XRD), optical microscopy (OM), field emission scanning electron microscope (FESEM) and DC magnetometer. Metallurgical grains of size 300 ± 10 μm were produced in the specimens by casting and refined by subsequent thermal treatments. The magnetic properties of the alloys were achieved by refining the microstructure, the optimization of conventional thermomagnetic treatment to modified single-step isothermal field treatment and subsequent aging. The best magnetic properties achieved for the alloy 44Fe–28Cr–22Co–3Mo–0.9Ti–2V was coercivity H_c = 890 Oe (71 kA/m), B_r = 8.43 kG (843 mT) and maximum energy product (BH)_max = 3 MGOe (24 kJ/m³). The enhancement of remanence and coercivity enabled by the isothermal field treatment was due to the elongation of the ferromagnetic phase and step aging treatment due to the increase in the volume fraction. This work is interesting for spin-based electronics to be used for energy storage devices. Full article

Prediction models were developed to estimate the extent to which the metals Cd, Co, Cr, Cu, Fe, Mn, Ni, Pb, and Zn were taken up by the fruits, the leaves, the stems, and the roots of the okra plant, Abelmoschus esculentus (L.) Moench., grown under greenhouse conditions in soil modified with a spectrum of sewage sludge concentrations: 0, 10, 20, 30, 40, and 50 g/kg. All the metals under investigation, apart from Cd, were more concentrated in the A. esculentus roots than in any other organ. Overall, the sum of the metal concentration (mg/kg) within the varying plant tissues can be ranked in the following order: roots (13,795.5) > leaves (1252.7) > fruits (489.3) > stems (469.6). For five of the metals (i.e., Cd, Co, Fe, Mn, and Pb), the BCF was <1; for the remaining four metals, the BCF was >1, (i.e., Cr, 1.074; Cu, 1.347; Ni, 1.576; and Zn, 1.031). The metal BCFs were negatively correlated with the pH of the soil and positively correlated with soil OM content. The above-ground tissues exhibited a TF < 1 for all metals, apart from Cd with respect to the leaves (2.003) and the fruits (2.489), and with the exception of Mn in relation to the leaves (1.149). Further positive associations were demonstrated for the concentrations of all the metals in each examined plant tissue and the corresponding soil metal concentration. The tissue uptakes of the nine metals were negatively correlated with soil pH, but positively associated with the OM content in the soil. The generated models showed high performance accuracy; students’ t-tests indicated that any differences between the measured and forecasted concentrations of the nine metals within the four tissue types of A. esculentus failed to reach significance. It can, therefore, be surmised that the prediction models described in the current research form a feasible method with which to determine the safety and risk to human health when cultivating the tested species in soils modified with sewage sludge. Full article

Effluent organic matter (EfOM) is present in different domestic and industrial effluents, and its capacity to hold metallic ions can interfere in the wastewater treatment process. Due to the low quality of water, new sustainable technologies for this purpose have become extremely important, with the development of renewable-source nanomaterials standing out in the literature. Nanocellulose (NC) deserves to be highlighted in this context due to its physicochemical characteristics and its natural and abundant origin. In this context, the interactions between NC extracted from cotton linter, organic matter fraction (humic substances) and metal ions have been evaluated. Free metal ions (Ca, Fe, Mg and Mn) were separated by ultrafiltration and quantified by atomic absorption spectrometry. The nanomaterial obtained showed potential for the treatment of effluents containing iron even in the presence of organic matter. The probable interaction of organic matter with NC prevents the efficient removal of calcium, magnesium and manganese. For these elements, it is desirable to increase the interaction between metal and NC by modifying the surface of the nanomaterial. Full article

In order to explore the effect of the addition of rare earth (RE) to a steel microstructure and the consequent performance of a nitrided layer, plasma nitriding was carried out on 38CrMoAl steel in an atmosphere of NH₃ at 550 °C for 4, 8, and 12 h. The modified layers were characterized using an optical microscope (OM), a microhardness tester, X-ray diffraction (XRD), a scanning electron microscope (SEM), a transmission electron microscope (TEM), and an electrochemical workstation. After 12 h of nitriding without RE, the modified layer thickness was 355.90 μm, the weight gain was 3.75 mg/cm², and the surface hardness was 882.5 HV_0.05. After 12 h of RE nitriding, the thickness of the modified layer was 390.8 μm, the weight gain was 3.87 mg/cm², and the surface hardness was 1027 HV_0.05. Compared with nitriding without RE, the ε-Fe_2-3N diffraction peak was enhanced in the RE nitriding layer. After 12 h of RE nitriding, La, LaFeO₃, and a trace amount of Fe₂O₃ appeared. The corrosion rate of the modified layer was at its lowest (15.089 × 10⁻² mm/a), as was the current density (1.282 × 10⁻⁵ A/cm²); therefore, the corrosion resistance improved. Full article

The plasma nitriding of 3Cr13 steel occurred at 450 °C for 4, 8 and 12 h in NH₃ with and without rare earth (RE). The nitrided layers were characterized using an OM, SEM, TEM, XRD, XPS, microhardness tester and electrochemical workstation. The modified layer, with and without La, are composed of a compound layer and diffusion layer from surface to core. After the addition of La during nitriding, the maximum increase of layer thickness, mass gain and average microhardness was 15.6%, 35.8% and 212.50HV_0.05, respectively. With the increase of the proportion of ε-Fe_2-3N, the passivation zone of the corrosion resistance curve increases from 2.436 to 3.969 V, the corrosion current density decreases, the corrosion potential and pitting potential both increase, and, consequently, the corrosion resistance is significantly improved. Most of the surface microstructures of the nitrided layer was refined by the addition of La. The presence of La reduces the N content in the modified layer, which accelerates the diffusion of N atoms and, thus, accelerates the nitriding process. Full article

The aim of this paper is to show, by systematic studies, the influence of γ-Fe₂O₃ nanoparticles on the physical parameters of the liquid crystalline matrix, exhibiting a ferroelectric phase in a wide temperature range. The detailed research was carried out by using diffraction (PXRD), microscopic (OM, SEM, FCPM, POM), thermal (DSC), optical (TLI), electric and spectroscopic (FTIR) methods. We show that even the smallest concentration of γ-Fe₂O₃ nanoparticles largely modifies the parameters of the ferroelectric SmC* phase, such as spontaneous polarization, switching time, tilt angle, rotational viscosity, dispersion anchoring energy coefficient and helix pitch. The admixture also causes a significant reduction in the temperature of phase transitions, broadening the SmA* phase at the expense of the SmC* phase and strong streaking of the texture. We present and explain the non-monotonic modification of these parameters with an increase in the nanoparticle concentration. The influence of oleic acid admixture on these parameters is also widely discussed. We have shown that certain parameters of organic-metal nanocomposites can be controlled by the appropriate amount of metal admixture. Full article

Remediation of soil heavy metal by biochar has been extensively studied. However, few studies focused on the role of biochar on the co-immobilization of cadmium (Cd(II)) and arsenate (As(V)) and related soil nutrient availability. Remediation tests were conducted with three types of pristine and ferric trichloride (FeCl₃) modified biochar (rice, wheat, and corn straw biochar) in Cd-As co-contaminated soil, with application rates of 1, 5, and 10% (w/w) and the incubation of 1, 7, 10, and 15 days. Using TCLP (Toxicity Characteristic Leaching Procedure) method, 10% of FeCl₃ modified corn-straw derived biochar (FCB) had the highest immobilization efficiency of Cd(II) (63.21%) and As(V) (95.10%) after 10 days of the incubation. Iron-modified biochar immobilized higher fractions of water-soluble (F1) and surface-absorbed (F2) metal fractions than pristine biochar. For FCB amendment, Cd was mostly presented in the organic matter (OM) and sulfides associated (F4) and residual (F5) fractions (88.52%), as was found in the Fe-Al (oxides and hydroxides) (F3), F4, and F5 fractions (75.87%). FCB amendment increased soil pH values and available iron contents (p < 0.05), while no changes in soil available phosphorus content (p > 0.05). This study showed that FCB application reduces the environmental mobility of metals in Cd-As contaminated soil, while it also increases soil pH and available nutrient mobility, improving soil environmental quality and reducing remediation costs. Full article

Dispersion of carbon nanotubes (CNTs) is a challenge for their application in the resulting matrixes. The present study conducted a comparison investigation of the effect of four surfactants: Alkylphenol polyoxyethylene ether (APEO), Silane modified polycarboxylate (Silane-PCE), I-Cationic polycarboxylate (I-C-PCE), and II-Cationic polycarboxylate (II-C-PCE) on the dispersion of hydroxyl functionalized multi-walled carbon nanotubes (MWCNTs–OH). Among the four surfactants, APEO and II-C-PCE provide the best and the worst dispersion effect of CNTs in water, respectively. Dispersion effect of MWCNTs–OH has been characterized by optical microscope (OM), field emission-scanning electron microscope (FE-SEM), and Ultraviolet–visible spectroscopy (UV–Vis).The OM images are well consistent with the UV–Vis results. Based on the chemical molecular structures of the four surfactants, the mechanism of MWCNTs–OH dispersion in water was investigated. For each kind of surfactant, an optimum surfactant/MWCNTs–OH ratio has been determined. This ratio showed a significant influence on the dispersion of MWCNTs–OH. Surfactant concentration higher or lower than this value can weaken the dispersion quality of MWCNTs–OH. Full article