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Keywords = CW Laser cleaning

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24 pages, 14731 KiB  
Article
Hybrid Laser Cleaning of Carbon Deposits on N52B30 Engine Piston Crowns: Multi-Objective Optimization via Response Surface Methodology
by Yishun Su, Liang Wang, Zhehe Yao, Qunli Zhang, Zhijun Chen, Jiawei Duan, Tingqing Ye and Jianhua Yao
Materials 2025, 18(15), 3626; https://doi.org/10.3390/ma18153626 - 1 Aug 2025
Viewed by 245
Abstract
Carbon deposits on the crown of engine pistons can markedly reduce combustion efficiency and shorten service life. Conventional cleaning techniques often fail to simultaneously ensure a high carbon removal efficiency and maintain optimal surface integrity. To enable efficient and precise carbon removal, this [...] Read more.
Carbon deposits on the crown of engine pistons can markedly reduce combustion efficiency and shorten service life. Conventional cleaning techniques often fail to simultaneously ensure a high carbon removal efficiency and maintain optimal surface integrity. To enable efficient and precise carbon removal, this study proposes the application of hybrid laser cleaning—combining continuous-wave (CW) and pulsed lasers—to piston carbon deposit removal, and employs response surface methodology (RSM) for multi-objective process optimization. Using the N52B30 engine piston as the experimental substrate, this study systematically investigates the combined effects of key process parameters—including CW laser power, pulsed laser power, cleaning speed, and pulse repetition frequency—on surface roughness (Sa) and carbon residue rate (RC). Plackett–Burman design was employed to identify significant factors, the method of the steepest ascent was utilized to approximate the optimal region, and a quadratic regression model was constructed using Box–Behnken response surface methodology. The results reveal that the Y-direction cleaning speed and pulsed laser power exert the most pronounced influence on surface roughness (F-values of 112.58 and 34.85, respectively), whereas CW laser power has the strongest effect on the carbon residue rate (F-value of 57.74). The optimized process parameters are as follows: CW laser power set at 625.8 W, pulsed laser power at 250.08 W, Y-direction cleaning speed of 15.00 mm/s, and pulse repetition frequency of 31.54 kHz. Under these conditions, the surface roughness (Sa) is reduced to 0.947 μm, and the carbon residue rate (RC) is lowered to 3.67%, thereby satisfying the service performance requirements for engine pistons. This study offers technical insights into the precise control of the hybrid laser cleaning process and its practical application in engine maintenance and the remanufacturing of end-of-life components. Full article
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17 pages, 1639 KiB  
Review
The Role of Physical Therapies in Wound Healing and Assisted Scarring
by Montserrat Fernández-Guarino, Stefano Bacci, Luis Alfonso Pérez González, Mariano Bermejo-Martínez, Almudena Cecilia-Matilla and Maria Luisa Hernández-Bule
Int. J. Mol. Sci. 2023, 24(8), 7487; https://doi.org/10.3390/ijms24087487 - 19 Apr 2023
Cited by 51 | Viewed by 11487
Abstract
Wound healing (WH) is a complex multistep process in which a failure could lead to a chronic wound (CW). CW is a major health problem and includes leg venous ulcers, diabetic foot ulcers, and pressure ulcers. CW is difficult to treat and affects [...] Read more.
Wound healing (WH) is a complex multistep process in which a failure could lead to a chronic wound (CW). CW is a major health problem and includes leg venous ulcers, diabetic foot ulcers, and pressure ulcers. CW is difficult to treat and affects vulnerable and pluripathological patients. On the other hand, excessive scarring leads to keloids and hypertrophic scars causing disfiguration and sometimes itchiness and pain. Treatment of WH includes the cleaning and careful handling of injured tissue, early treatment and prevention of infection, and promotion of healing. Treatment of underlying conditions and the use of special dressings promote healing. The patient at risk and risk areas should avoid injury as much as possible. This review aims to summarize the role of physical therapies as complementary treatments in WH and scarring. The article proposes a translational view, opening the opportunity to develop these therapies in an optimal way in clinical management, as many of them are emerging. The role of laser, photobiomodulation, photodynamic therapy, electrical stimulation, ultrasound therapy, and others are highlighted in a practical and comprehensive approach. Full article
(This article belongs to the Special Issue Dermatology: Advances on Pathophysiology and Therapies)
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14 pages, 4263 KiB  
Article
Highly Sensitive Hydrogen Sensing Based on Tunable Diode Laser Absorption Spectroscopy with a 2.1 μm Diode Laser
by Tiantian Liang, Shunda Qiao, Xiaonan Liu and Yufei Ma
Chemosensors 2022, 10(8), 321; https://doi.org/10.3390/chemosensors10080321 - 11 Aug 2022
Cited by 34 | Viewed by 4970 | Correction
Abstract
As a new form of energy, hydrogen (H2) has clean and green features, and the detection of H2 has been a hot topic in recent years. However, the lack of suitable laser sources and the weak optical absorption of H [...] Read more.
As a new form of energy, hydrogen (H2) has clean and green features, and the detection of H2 has been a hot topic in recent years. However, the lack of suitable laser sources and the weak optical absorption of H2 limit the research concerning its detection. In this study, a continuous-wave distributed feedback (CW-DFB) diode laser was employed for sensing H2. Tunable diode laser absorption spectroscopy (TDLAS) was adopted as the detection technique. The strongest H2 absorption line, located at 4712.90 cm−1 (2121.83 nm, line strength: 3.19 × 10−26 cm−1/cm−2 × molec), was selected. We propose a H2-TDLAS sensor based on the wavelength modulation spectroscopy (WMS) technique and a Herriott multipass gas cell (HMPC) with an optical length of 10.13 m to achieve a sensitive detection. The WMS technique and second harmonic (2f) demodulation technique were utilized to suppress system noise and simplify the data processing. The 2f signal of the H2-TDLAS sensor, with respect to different H2 concentrations, was measured when the laser wavelength modulation depth was at the optimal value of 0.016 cm−1. The system’s signal-to-noise ratio (SNR) and minimum detection limit (MDL) were improved from 248.02 and 0.40% to 509.55 and 0.20%, respectively, by applying Daubechies (DB) wavelet denoising, resulting in 10 vanishing moments. The Allan variance was calculated, and the optimum MDL of 522.02 ppm was obtained when the integration time of the system was 36 s. Full article
(This article belongs to the Special Issue Gas Detection Sensors for On-Chip Applications)
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17 pages, 10083 KiB  
Article
Substrate Cleaning Threshold for Various Coated Al Alloys Using a Continuous-Wave Laser
by Xudong Sun, Qiansong Yu, Xiaoyu Bai, Guangyong Jin, Jixing Cai and Boshi Yuan
Photonics 2021, 8(9), 395; https://doi.org/10.3390/photonics8090395 - 16 Sep 2021
Cited by 13 | Viewed by 3112
Abstract
In this study, different coatings (gray epoxy primer, white epoxy varnish and red alkyd paint) of 7075 aluminum alloy are cleaned with a 500 W continuous-wave (CW) fiber laser. We analyzed the influence of the laser power density on the temperature evolution and [...] Read more.
In this study, different coatings (gray epoxy primer, white epoxy varnish and red alkyd paint) of 7075 aluminum alloy are cleaned with a 500 W continuous-wave (CW) fiber laser. We analyzed the influence of the laser power density on the temperature evolution and target surface morphology. Under the condition of continuous laser irradiation for 1 s, the experimental results indicated that the suitable cleaning thresholds of epoxy primer, epoxy primer and epoxy varnish, as well as epoxy primer, epoxy varnish and alkyd paint were 177.74, 192.89 and 147.44 W/mm2. The results show that the cleaning threshold of thicker three-layer paint target was smaller than the single-layer paint layer, and we analyze the mechanism of this phenomenon. Full article
(This article belongs to the Special Issue Photonic Devices and Systems)
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17 pages, 6385 KiB  
Article
Paint Removal on the 5A06 Aluminum Alloy Using a Continuous Wave Fiber Laser
by Yao Lu, LiJun Yang, Yang Wang, Hao Chen, Bin Guo and Ze Tian
Coatings 2019, 9(8), 488; https://doi.org/10.3390/coatings9080488 - 1 Aug 2019
Cited by 38 | Viewed by 5429
Abstract
Paint removal is an important part of ship and marine engineering ship processing. Aluminum alloy is extremely vital in the field of shipbuilding, due to its high strength and strong corrosion resistance ability. Therefore, the cleaning quality of aluminum alloy is a key [...] Read more.
Paint removal is an important part of ship and marine engineering ship processing. Aluminum alloy is extremely vital in the field of shipbuilding, due to its high strength and strong corrosion resistance ability. Therefore, the cleaning quality of aluminum alloy is a key factor in the service life of the ship. In this paper, the research about continuous wave (CW) laser cleaning technique is employed to clean the paint on the substrate of aluminum alloy. The track width and depth of laser ablated craters are measured to study the removal rates. The analysis of CW laser cleaning is performed to explain the removal process that is theoretically based on the cleaning model, temperature, and the thermal stress profiles. The parametric and morphological studies indicate that the cleaned surface of aluminum alloy could be achieved at proper parameters. The performance of the laser cleaned surface at an intensity of 11.9 W/cm2 has better corrosion resistance and surface roughness. Therefore, the experimental results were considered to provide more completed and further understandings of interaction mechanism between the laser and paint on the aluminum alloy substrate, which could make some contributions to the development of laser manufacturing. Full article
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10 pages, 2705 KiB  
Article
Obtaining Cross-Sections of Paint Layers in Cultural Artifacts Using Femtosecond Pulsed Lasers
by Takaaki Harada, Stephanie Spence, Athanasios Margiolakis, Skylar Deckoff-Jones, Rebecca Ploeger, Aaron N. Shugar, James F. Hamm, Keshav M. Dani and Anya R. Dani
Materials 2017, 10(2), 107; https://doi.org/10.3390/ma10020107 - 26 Jan 2017
Cited by 11 | Viewed by 7641
Abstract
Recently, ultrafast lasers exhibiting high peak powers and extremely short pulse durations have created a new paradigm in materials processing. The precision and minimal thermal damage provided by ultrafast lasers in the machining of metals and dielectrics also suggests a novel application in [...] Read more.
Recently, ultrafast lasers exhibiting high peak powers and extremely short pulse durations have created a new paradigm in materials processing. The precision and minimal thermal damage provided by ultrafast lasers in the machining of metals and dielectrics also suggests a novel application in obtaining precise cross-sections of fragile, combustible paint layers in artwork and cultural heritage property. Cross-sections of paint and other decorative layers on artwork provide critical information into its history and authenticity. However, the current methodology which uses a scalpel to obtain a cross-section can cause further damage, including crumbling, delamination, and paint compression. Here, we demonstrate the ability to make controlled cross-sections of paint layers with a femtosecond pulsed laser, with minimal damage to the surrounding artwork. The femtosecond laser cutting overcomes challenges such as fragile paint disintegrating under scalpel pressure, or oxidation by the continuous-wave (CW) laser. Variations in laser power and translational speed of the laser while cutting exhibit different benefits for cross-section sampling. The use of femtosecond lasers in studying artwork also presents new possibilities in analyzing, sampling, and cleaning of artwork with minimal destructive effects. Full article
(This article belongs to the Special Issue Ultrafast Laser-Based Manufacturing)
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