Towards Standardised Evaluation of Cooling Garments: Validation of a Novel Test Protocol
Abstract
1. Introduction
1.1. Personal Cooling Systems
- -
- Phase Change Material (PCM) cooling mechanism: This technology employs microcapsules that change from solid to liquid to reduce body temperature. Their performance and cooling duration depend on the microcapsule’s melting point. It must be considered that, to produce the cooling effect, they must be in a solid state before use.
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- Air-ventilation mechanisms: This type of cooling garment uses air convection from fans to facilitate the evaporation of sweat from the user’s skin. The principal advantage is that it is suitable for any level of activity, from light to heavy. The principal disadvantage is that its cooling duration depends on the battery’s capacity.
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- Evaporative cooling mechanisms: This cooling garment uses evaporation to reduce the user’s body heat. The disadvantage of this cooling technique is that the garments must be wet to produce the cooling effect.
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- Cool liquid circulation mechanisms: These mechanisms use the circulation of cool water around the user’s body to produce cooling. To cool the water, the garment needs a chiller and a special water reservoir, so the principal disadvantage is its weight, which compromises ergonomics.
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- Hybrid cooling mechanisms: These garments integrate multiple cooling techniques into a single garment.
1.2. Test Methods for the Evaluation of the Cooling Garments
2. Materials and Methods
2.1. Test Sample and Conditioning
2.2. Environmental Conditions of Testing
2.3. Measurement Items
2.4. Equipment
2.4.1. Thermal Manikin with ManikinPC
2.4.2. Climatic Chamber
2.4.3. Treadmill
2.4.4. Skin and Humidity Sensors
2.5. Test Protocol
2.5.1. Test Protocol Using the Thermal Manikin
2.5.2. Test Protocol Using Human Subjects
Participants
Experimental Procedure
3. Results
3.1. Thermal Manikin Test
- At a light activity of 1.4 METs, both the thermal sensation level and the thermal comfort level are measured at 0, suggesting a neutral thermal sensation and a state of comfort, respectively.
- With a moderate activity of 2.8 METs, the thermal sensation level increases to 1, indicating a slightly hot feeling, accompanied by a thermal comfort level that dips to −1, suggesting a marginally somewhat uncomfortable experience.
- The heat-flux saturation point was identified at a metabolic load of 4.0 MET. At this threshold, the bio-PCM’s latent heat discharge capacity was exceeded by the body’s heat production, as evidenced by the sharp rise in Tsk to 37.1 °C and the corresponding decline in thermal comfort to −2 (uncomfortable) and a sensation of 2 (warm).
3.2. Human Subject Test
- At a light activity of 1.4 METs, both the thermal sensation level and the thermal comfort level are 0, suggesting a neutral thermal sensation and comfort.
- At a moderate activity of 2.8 METs, the thermal sensation level increases to 1, indicating a slightly hot feeling, accompanied by a thermal comfort of −1, suggesting a somewhat uncomfortable state.
- At a metabolic rate of 4.0 METs, the thermal sensation index reaches 2 (warm), while thermal comfort drops to −2 (uncomfortable). This shift indicates that the heat-flux saturation point has been reached, where the garment’s cooling capacity is exceeded by the body’s heat production.
4. Discussion
- At 1.4 METs, the PCM system maintains a neutral thermal state with a minimal deviation of 0.2 °C between models.
- At 4.0 METs, the thermal sensation index increases to 2 (warm) and thermal comfort drops to −2 (uncomfortable). This identifies the heat-flux saturation point, at which the body’s metabolic heat production exceeds the PCM vest’s latent heat absorption capacity.
- The maximum deviation in skin temperature between the manikin test and the human subjects test is 0.2 °C. This variation is consistent with the allowable difference outlined in the thermal manikin standard ISO 15831-04, which specifies a mean absolute error in skin temperature of ±0.2 °C.
Limitations and Future Considerations
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| Levels | Thermal Comfort | Thermal Sensation |
|---|---|---|
| −3 | Very uncomfortable | Cold |
| −2 | Uncomfortable | Cool |
| −1 | Slightly uncomfortable | Slightly cool |
| 0 | Neutral | Neutral |
| 1 | Slightly comfortable | Slightly warm |
| 2 | Comfortable | Warm |
| 3 | Very comfortable | Hot |
| Garment | Parameters | Value |
|---|---|---|
| T-shirt | Commercial size | M |
| Chest circumference | 96 cm | |
| Shoulder width | 46 cm | |
| Sleeve length | 20 cm | |
| Shirt length | 66 cm | |
| Hem circumference | 96 cm | |
| Shorts | Commercial size | M |
| Waist circumference | 80 cm | |
| Hip circumference | 100 cm | |
| Short length | 40 cm | |
| Leg opening circumference | 60 cm |
| Activity Level | Range of Metabolic Rate (W) | Range of Metabolic Rate (METs) | Metabolic Rate Used in the Software (METs) |
|---|---|---|---|
| Low metabolic rate | 125–235 | 1.2–2.2 | 1.4 |
| Moderate metabolic rate | 235–360 | 2.2–3.4 | 2.8 |
| High metabolic rate | 360–465 | 3.4–4.4 | 4.0 |
| Activity Level Simulated | Metabolic Rate Used in the Software (W) | Metabolic Rate Used in the Software (METs) | Velocity of the Treadmill (mph) | Grade of Inclination of the Treadmill (%) |
|---|---|---|---|---|
| Low metabolic rate | 147 | 1.4 | 1.4 | 30 |
| Moderate metabolic rate | 293 | 2.8 | 1.9 | 0 |
| High metabolic rate | 419 | 4.0 | 1.9 | 40 |
| Range of Metabolic Rate (METs) | Overall Skin Temperature Tsk (°C) | Thermal Sensation Level | Thermal Comfort Level |
|---|---|---|---|
| 1.4 | 34.8 | 0 | 0 |
| 2.8 | 36.2 | 1 | −1 |
| 4.0 | 37.1 | 2 | −2 |
| Range of Metabolic Rate (METs) | Overall Skin Temperature Tsk (°C) | Thermal Sensation Level | Thermal Comfort Level |
|---|---|---|---|
| 1.4 | 35.0 | 0 | 0 |
| 2.8 | 36.3 | 1 | −1 |
| 4.0 | 36.9 | 2 | −2 |
| Range of Metabolic Rate (METs) | Subject Tsk (°C) | Manikin Tsk (°C) | Deviation (°C) | Thermal Sensation Level | Thermal Comfort Level |
|---|---|---|---|---|---|
| 1.4 | 35.0 | 34.8 | 0.2 | 0 (Neutral) | 0 (Neutral) |
| 2.8 | 36.3 | 36.2 | 0.1 | 1 (Slightly warm) | −1 (Slightly Uncomf.) |
| 4.0 | 36.9 | 37.1 | 0.2 | 2 (Warm) | −2 (Uncomfortable) |
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Martínez-Albert, M.; Belda-Anaya, R.; Mínguez-García, D.; Bou-Belda, E. Towards Standardised Evaluation of Cooling Garments: Validation of a Novel Test Protocol. Textiles 2026, 6, 59. https://doi.org/10.3390/textiles6020059
Martínez-Albert M, Belda-Anaya R, Mínguez-García D, Bou-Belda E. Towards Standardised Evaluation of Cooling Garments: Validation of a Novel Test Protocol. Textiles. 2026; 6(2):59. https://doi.org/10.3390/textiles6020059
Chicago/Turabian StyleMartínez-Albert, Miriam, Raquel Belda-Anaya, David Mínguez-García, and Eva Bou-Belda. 2026. "Towards Standardised Evaluation of Cooling Garments: Validation of a Novel Test Protocol" Textiles 6, no. 2: 59. https://doi.org/10.3390/textiles6020059
APA StyleMartínez-Albert, M., Belda-Anaya, R., Mínguez-García, D., & Bou-Belda, E. (2026). Towards Standardised Evaluation of Cooling Garments: Validation of a Novel Test Protocol. Textiles, 6(2), 59. https://doi.org/10.3390/textiles6020059

