Bridging Chemistry and Reliability: A Framework for Evaluating and Optimizing Polymers in Hydrogen Energy Systems

Hydrogen energy systems rely extensively on polymeric materials for storage, sealing, transport, and tribological applications; however, their long-term reliability is strongly influenced by hydrogen–polymer interactions. This review presents a comparative analysis of polymers with and without hydrogen bonding, focusing on how molecular architecture governs hydrogen compatibility, transport behavior, and degradation mechanisms under high-pressure environments. Hydrogen-bonded polymers, such as polyamides, polyurethanes (PU), and polyimides, exhibit high mechanical strength and thermal stability due to strong intermolecular interactions but are susceptible to hydrogen-assisted chemical degradation and embrittlement. In contrast, non-hydrogen-bonded polymers, including polyethylene, polypropylene (PP), polytetrafluoroethylene (PTFE), and Polyether ether ketone (PEEK), demonstrate excellent chemical inertness and low hydrogen reactivity, yet experience diffusion-driven damage such as blistering and fatigue softening. This study establishes a unified framework linking molecular structure, hydrogen transport, and failure mechanisms, revealing a fundamental trade-off between mechanical integrity and chemical stability. Advanced strategies, including polymer blending, nanofiller reinforcement, and multilayer composites, are proposed to optimize durability, permeability, and overall hydrogen compatibility.