Advances in Computational Modeling of Scaffolds for Bone Tissue Engineering: A Narrative Review of the Current Approaches and Challenges
Abstract
1. Introduction
2. Applications of Computational Methods in Scaffold Modeling and Design
2.1. Simulation of Scaffold Fluidic and Mechanical Properties
2.2. Fluid–Structure Interaction
2.3. Computational Modeling of Media Flow Through Perfusion Bioreactors
2.4. Modeling the Tissue Regeneration Within Scaffolds
2.5. Limitations and Future Trends of Bone Tissue Engineering (BTE) Scaffolds
3. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Tissue Type | Pore Size (μm) | Porosity (%) | Elastic Modulus (GPa) |
---|---|---|---|
Cancellous bone | 500–1000 | 50–90 | 0.01–0.5 |
Cortical bone | <500 | 3–12 | 3–30 |
Cartilage | 400 | 80 | 0.0007–0.0153 |
Parameter | Description |
---|---|
Review Type | Narrative review |
Databases | PubMed, Scopus, Google Scholar |
Search Terms | “scaffold”, “bone tissue engineering”, “computational modeling”, “CFD”, “FEA”, “biomechanics” |
Publication Years Covered | 2010–2025 |
Language | English only |
Inclusion Criteria | Studies applying computational methods (e.g., FEA, CFD) in scaffold design, analysis, or simulation in bone tissue engineering |
Total Studies Considered | 92 |
Study | Methodology | Outcome |
---|---|---|
Bártolo et al. (2013) [25] | CFD simulations were used to analyze fluid behavior in scaffolds with different pore sizes, focusing on shear strain rate and wall shear stress (WSS). | Larger pore sizes resulted in a smaller difference in shear strain rate and WSS between the scaffold’s outer and inner regions, improving fluid flow toward the center. |
Abraham et al. (2019) [26] | Fluid flow and static structural analysis using CFD and FEA. Compared scaffold materials and pore shapes under static loading. | Equivalent stress in scaffold pores was identified as a critical factor for material selection; mechanical behavior varied with shape and material. |
Deng et al. (2021) [27] | CFD analysis on four scaffold architectures with the same porosity (65%) and pore size (~650 µm). Measured permeability, velocity, and flow trajectory. | Diamond (DIA) structure had the slowest internal flow and longest fluid path, enhancing cell attachment, nutrient transport, and bone formation. |
Gomez et al. (2016) [28] | Used Voronoi method to design 3D scaffolds, simulated fluid flow with Rhinoceros 3D and steady Navier–Stokes CFD model. Linear FEA applied for scaffold analysis. | Scaffold properties could be tailored at the design stage to mimic natural bone; higher porosity correlated with increased permeability and isotropic behavior. |
Ali et al. (2018) [29] | CFD analysis of fluid flow and WSS with varying surface roughness; compared Newtonian vs. non-Newtonian blood models. | Non-Newtonian modeling showed lower permeability and higher WSS; roughness had minimal impact on permeability but significantly influenced WSS, especially in small-pore scaffolds. |
Liu et al. (2020) [30] | Used FEA and CFD to study the effect of meso-structure designs (Basic, Gradient, Gradient-Staggered) on mechanical and transport properties. | Gradient and Gradient-Staggered structures showed higher permeability, more uniform flow, and lower WSS. Porosity was the main determinant of permeability. |
Ali et al. (2017) [31] | Created 12 scaffold models with varying (65–90 porosity %) and analyzed them using FEA to assess deformation, compressive strength, pressure drop, and WSS. | Higher porosity decreased mechanical strength. Lattice scaffolds had better mechanical properties and permeability but lower WSS than gyroid scaffolds. |
Liu et al. (2024) [32] | Designed radial gradient scaffolds using a tree-like fractal model and dual-material 3D printing. Characterized mechanical strength and tested biocompatibility in vitro and in vivo. | Gradient scaffolds showed improved strength (1.00 ± 0.19 MPa), supported cell proliferation, and had good biocompatibility. |
Channasanon et al. (2024) [33] | Fabricated three scaffold designs (Woodpile, LC-1000, LC-1400) and used CFD to assess fluid flow and WSS in a dynamic perfusion bioreactor. | LC-1000 scaffold had optimal balance of WSS and permeability, resulting in the highest calcium deposition and osteogenic differentiation over 21 days. |
Deng et al. (2025) [34] | Used Voronoi algorithm to generate conformal scaffold geometries. Fabricated using Ti6Al4V and tested via mechanical, CFD, and geometric evaluations. | Voronoi scaffolds had optimal WSS distribution, better mass transport, and matched bone mechanical properties. |
Jusoh et al. (2022) [35] | CFD simulation of hexagonal unit cells with various pore sizes and inlet velocities to measure pressure drop and permeability. | Permeability increased with pore size but was minimally affected by flow velocity. Pressure drop increased with velocity and smaller pores. |
Yu et al. (2020) [22] | Mechanical tests (compression and tensile) combined with FEA simulation; compared three porous Ti64 scaffolds with same porosity (65%). | Gyroid scaffolds had highest mechanical strength (392.1 MPa compressive, 321.3 MPa tensile), but ~20% lower permeability than BCC scaffolds. |
Wang et al. (2021) [23] | Designed honeycomb scaffold structures; used static compression tests and simulations applying displacement deformation to match experimental setup. | Found ~6% deformation under full compression. Scaffold properties were aligned with human bone characteristics. |
Scocozza et al. (2023) [24] | Developed a validated computational framework using FEA to analyze hybrid scaffolds under compression and compared with experimental data. | Alginate inclusion and infill pattern significantly affected scaffold stiffness; simulations matched experimental behavior well. |
Ferguson et al. (2025) [37] | Employed multi-objective optimization on TPMS structures (Schwarz P) to enhance mechanobiological stimulation and permeability. | Optimized scaffold improved bone ingrowth by 18.5% and balanced stimulus with transport properties. |
Temiz et al. (2022) [38] | Fabricated gyroid-type TPMS biodegradable scaffolds; compared mechanical behavior using compression tests and FEA (ANSYS). | FEA showed fractures starting in inner regions. Circular beam models showed less wall bending and more central stiffness than other configurations. |
Ye et al. (2025) [39] | Created gradient scaffolds by combining pore geometry variations. Conducted CFD and mechanical testing to evaluate shear stress and flow. | Gradient scaffolds showed controlled increases in shear stress and velocity, supporting region-specific cell response. |
Shahid et al. (2024) [40] | CFD study comparing diamond and gyroid TPMS scaffolds with porosities from 50–80%; analyzed pressure, velocity, permeability, and WSS. | As porosity increased, permeability increased and pressure drop decreased. Gyroid had higher permeability and WSS, suggesting better nutrient transport but differing cellular responses. |
Yang et al. (2024) [41] | FEA in ANSYS to simulate and optimize porous titanium scaffold geometries (tetrahedral, octahedral, inverted-V) for bone repair. | Regular tetrahedral structure provided highest compressive strength and elastic modulus. Geometries could be tuned to mimic bone for implants. |
Shuai Ma et al. (2019) [42] | Employed CFD and structural simulations to analyze gyroid-based scaffolds’ mechanical behaviors and mass transport properties. | Gyroid structures showed favorable fluid dynamics, with enhanced central fluid flow, improving nutrient transport efficiency. |
Montazerian et al. (2017) [43] | Performed FEA and CFD on TPMS-based unit structures to assess stiffness, strength, and permeability across pore designs. | At ~30% design density, scaffolds exhibited optimal elastic properties and permeability, supporting effective cell penetration for tissue engineering. |
Naghieh et al. (2016) [44] | Used FEA (ABAQUS) to model elastic mechanical response of polymeric bone scaffolds fabricated via fused deposition modeling. | Numerically predicted elastic modulus (213.21 MPa) was ~16% higher than experimental, showing strong correlation and model accuracy. |
Rosa et al. (2023) [45] | Simulated mechanical properties of 3D printed composite scaffolds using linear quadratic FEA, validated against experiments. | Identified two scaffold types with high potential for bone regeneration, combining optimal morphology and mechanical behavior. |
Uth et al. (2017) [46] | Used COMSOL Multiphysics and design of experiments (DE) to optimize scaffold topology (PLGA-nHA-collagen); validated with printed scaffolds. | Both COMSOL and DE predicted similar topologies. Aimed for 10 MPa compressive modulus; 30% nHA scaffolds matched predictions closely. |
Page et al. (2021) [47] | Characterized mechanical behavior of fibrin hydrogel using experimental data and hyperelastic modeling; implemented within a unit cell scaffold model. | A second-order reduced polynomial hyperelastic model best fit the data. Boundary conditions influenced mechanical response, enabling accurate simulation of cell environments in scaffolds. |
Almeida et al. (2013) [48] | Numerical simulation using linear elastic and compressible foam models to study scaffold compressive behavior at various pore sizes. | Larger pores decreased compressive strength. The model could not fully capture compaction, causing slight differences from experimental data. |
Liang et al. (2019) [49] | Combined FEA and compression testing of 3D-printed scaffolds with square, hexagonal, and wheeled geometries under 500 N load. | All designs exhibited mostly homogeneous stress distribution. High-stress regions were visualized using stress nephograms, confirming structural robustness. |
Geng et al. (2025) [50] | Simulated mass transport and WSS in deforming auxetic scaffolds using FEA and transient CFD. | Deformation enhanced local flow and shifted WSS distribution, suggesting dynamic control of mechanical cues. |
Perier-Metz et al. (2021) [51] | Computational modeling to analyze scaffold-guided bone regeneration; compared simulation results to experimental data from sheep bone defects. | Identified key regeneration factors: scaffold surface direction, tissue formation, and progenitor cell stimulation. Lower surface-to-volume ratio improved cell migration and regeneration. |
Gupta et. al. (2025) [52] | Analyzed gyroid scaffolds with CFD under non-Newtonian perfusion to find optimal pore and strut dimensions. | Identified pore/strut combo (~600/200 µm) that balanced permeability and osteogenic WSS (~35 mPa). |
Gortsas et al. (2022) [53] | Numerical evaluation of strain fields in two scaffold designs (0/90 and 0/90 offset) under compression to study mechanobiological effects. | 0/90 offset scaffold showed higher displacement due to bending and support column arrangement. Strain gradients linked to enhanced cell seeding and viability. |
Drakoulas et al. (2024) [54] | Developed a computational framework combining FEA, fluid dynamics, and a mechanobioregulatory model to simulate scaffold-induced cell differentiation. Implemented a machine learning-based reduced-order model for efficient optimization | Fluid-induced stresses had a dominant role in guiding early cell differentiation. The ROM significantly reduced simulation time, enabling scaffold design optimization for enhanced bone regeneration. |
Study | Methodology | Outcome |
---|---|---|
Malvè et al. (2018) [55] | Performed CFD and FSI simulations on 9 scaffold models using Adina R&D software. Assumed quasi-steady flow and static solid conditions; scaffold modeled as homogeneous, isotropic, and elastic. Pressure from CFD used as input for FSI. Analyzed velocity trajectories and wall shear stress (WSS). | Found that fluid entered from top and exited through sides and bottom. High WSS observed near bottom surface due to flow separation. Larger strand diameter increased WSS; larger horizontal span decreased WSS. |
Suffo et al. (2021) [56] | Comparative FSI analysis of 3D-printed scaffolds with pore sizes of 300, 400, and 500 µm using FEA-CFD tools. Used steady CFD with pressure-based setup and evaluated equivalent von Mises stress through two-way FSI. Tested turbulence models including detached eddy simulation (DES). | Identified 400 µm pore PLA scaffold as optimal due to 51% reduction in von Mises stress. DES model showed best turbulence performance. |
Majumder et al. (2024) [57] | Used FSI and CFD in ANSYS Fluent to compare trabecular bone and gyroid scaffold. Simulated constant inlet flow and no-slip boundary; evaluated FSS and SED. Applied pressure output to ANSYS software for deformation under compressive strain. | Gyroid scaffold showed higher FSS and SED compared to trabecular bone, indicating better performance for bone regeneration, especially at certain locations. |
Chen et al. (2020) [58] | Used FSI method with meshes reconstructed from micro-CT scans. Evaluated permeabilities, flow velocities, and surface strain from shear stress and compressive loading using two-way FSI. | High flow velocity and homogenized fluid trajectories observed. WSS on outer surface > inner regions. WSS range of 0.5–2 Pa linked to osteoblast proliferation and matrix accumulation; lower WSS (<0.5 Pa) associated with osteogenic behavior. |
Study | Methodology | Outcome |
---|---|---|
Hanieh et al. (2016) [62] | Computational modeling using FEA to analyze fluid flow hydrodynamics in a newly designed bioreactor. | Identified ways to reduce time and material costs when estimating bioreactor parameters affecting osteogenesis. |
Zhao et al. (2019) [63] | Multiscale CFD approach applied to scaffolds with rectangular and circular pores to analyze WSS and microfluidic environments. | Determined optimal flow rate range (0.5β€”5 mL/min) |
Reza et al. (2020) [64] | Computational modeling of fluid flow through 3D-printed scaffolds with various strand angles and flow rates. | Found that 30Β° angled strands produced higher velocity and shear stress, regardless of flow rate. |
Zhao et al. (2020) [65] | CFD simulations studying ECM formation under constant vs. reduced flow scenarios in bioreactors. | Modulated flow helped maintain optimal WSS longer, improving WSS exposure from 18.6% to 40.9% by day 21. |
Capuana et al. (2022) [66] | CFD simulation at scaffold pore level using Navier–Stokes equation to model flow with multi-grid support. | Achieved uniform velocity field |
Keshtiban et al. (2024) [67] | CFD in ANSYS Fluent to analyze effects of TPMS scaffold geometries with varying porosities and flow rates. | Smaller pores increased velocity and shear stress, enhancing cell proliferation and attachment. |
Yan et al. (2012) [68] | Simulation study examining effects of pore size, fiber diameter, and flow rate on shear stress distribution. | Larger pores improved flow and nutrient transport |
Study | Methodology | Outcome |
---|---|---|
Olivares et al. (2009) [70] | Combined CFD and compression simulations to model scaffold behavior; compared mechanical stimuli under fluid flow vs. axial compression. | Found that cell differentiation is more sensitive to fluid flow than to axial compression; provided a computational method to relate mechanical stimuli to differentiation. |
Zhao et al. (2016) [71] | Combined CFD and finite element (FE) methods to evaluate scaffold geometry (pore size, porosity) and their influence on fluid shear stresses (FSS). | Demonstrated how scaffold structure affects the magnitude and distribution of FSS, helping to inform design for optimal mechanical stimulation in bioreactors. |
Hendrikson et al. (2017) [72] | Used CFD and FEA along with Prendergast mechano-regulation theory to analyze different lattice scaffold geometries. | Found a strong correlation between scaffold geometry and bone cell differentiation; “0–90 offset geometry” promoted the most bone formation. |
Mirkhalaf et al. (2020) [74] | Applied finite element modeling to examine mechano-regulation in stem cell differentiation and tissue growth under mechanical stimuli (stress, stiffness, porosity). | Identified optimal scaffold parameters (70% porosity, 1000 MPa stiffness, 0.5%/iteration dissolution rate) for enhanced bone formation; also highlighted curved tissue formation patterns. |
Zhang et al. (2024) [76] | Simulated fluid flow in uniform and gradient scaffolds with varying geometrical parameters using CFD. | Gradient structures gradually increased velocity and WSS, mimicking osteochondral interfaces. |
Minku et al. (2024) [77] | Used FEA and a mechanobiological model to evaluate bone ingrowth in five porous lattice structures under micromotion conditions. | Cubic and FCC lattice structures showed the highest bone tissue ingrowth; X-shape performed worst; provided a computational framework to optimize implant geometry for osseointegration. |
Bobbert et al. (2017) [78] | Literature review analyzing scaffold architecture, particularly pore size and void network design, in bone tissue engineering. | Concluded that small pores (200–300 µm) aid cell seeding but hinder sustainability and proliferation; proposed “tortuous void networks” to improve cell suspension flow and surface interaction. |
Ali et al. (2019) [79] | Designed four TPMS-based scaffold models (double-diamond, gyroid, FR-D, Schwarz primitive) and used CFD to assess cell adhesion under static and dynamic flow conditions. | Found that tortuous architectures significantly improved cell culture efficiency—up to 7× higher—compared to straight-channel designs. |
Marin et al. (2018) [80] | Developed a CFD-based computational model simulating cell seeding over time and space within a scaffold under different bioreactor flow rates. | Determined that moderate flow rate (120 µL/min) resulted in the highest cell attachment, outperforming both lower and higher flow conditions. |
Paz et al. (2019) [81] | Created a numerical model incorporating oxygen/nutrient consumption, shear stress, and cell proliferation in two 3D scaffolds with varying porosity and inlet velocities. | Demonstrated that wall shear stress (WSS) strongly influences cell proliferation; cell growth occurred consistently within optimal shear range (5 × 10−5 to 0.056 Pa). |
Li et al. (2024) [82] | Evaluated Voronoi scaffold with mechanical, CFD, in vitro, and in vivo studies. Linked simulations with biological results. | Voronoi scaffold showed highest bone growth and WSS alignment with osteogenesis, outperforming other designs. |
Nguyen et al. (2018) [83] | Used CFD with a multiscale approach to identify optimal flow rate in a direct perfusion bioreactor over a 7-day culture period. | Found that a flow rate of 0.69 mL/min maximized cell proliferation (~325% growth), providing a benchmark for optimizing bioreactor conditions. |
Kozaniti et al. (2023) [84] | Applied fluid mechanics modeling to study incompressible, laminar fluid flow in a bioreactor system; analyzed cell distribution across scaffold layers. | Found that higher inlet velocities improved cell distribution efficiency; noted reduction in cell numbers from layer 1 to layer 5, highlighting effects of physical constraints. |
Jungreuthmayer et al. (2009) [85] | Combined CFD simulation with linear elastostatics model to evaluate cell deformation on a collagen-GAG scaffold in a perfusion bioreactor. | Showed that cell displacement depends heavily on morphology—cells bridging struts deformed differently than flat-attached cells; WSS and pressure influenced deformation. |
Moradkhani et al. (2021) [86] | Used CFD and fluid–structure interaction (FSI) methods to analyze hydrodynamics and mechano-regulation in different scaffold microstructures. | Found that Hexagonal Prism (HP) scaffold had better performance in terms of optimized shear stress, nutrient delivery, and mechano-regulation compared to Gyroid and IWP designs. |
Tajsoleiman et al. (2018) [87] | Conducted CFD simulations and mathematical modeling to study nutrient/metabolite transport and shear stress in cartilage culture within a perfusion bioreactor. | Enabled prediction of culture behavior under varied scaffold designs and conditions; highlighted importance of scaffold geometry for nutrient delivery and mechanical stimulation. |
Zhang et al. (2020) [88] | Developed a numerical model incorporating cell mechanics, cell–fluid interaction, and adhesion dynamics in scaffold perfusion seeding. | Showed that shear stress levels (mostly < 20 mPa) matched optimal ranges for MSC proliferation and differentiation; model emphasized importance of adhesion and cell deformation in seeding. |
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Ntousi, O.; Roumpi, M.; Siogkas, P.K.; Polyzos, D.; Kakkos, I.; Matsopoulos, G.K.; Fotiadis, D.I. Advances in Computational Modeling of Scaffolds for Bone Tissue Engineering: A Narrative Review of the Current Approaches and Challenges. Biomechanics 2025, 5, 76. https://doi.org/10.3390/biomechanics5040076
Ntousi O, Roumpi M, Siogkas PK, Polyzos D, Kakkos I, Matsopoulos GK, Fotiadis DI. Advances in Computational Modeling of Scaffolds for Bone Tissue Engineering: A Narrative Review of the Current Approaches and Challenges. Biomechanics. 2025; 5(4):76. https://doi.org/10.3390/biomechanics5040076
Chicago/Turabian StyleNtousi, Ourania, Maria Roumpi, Panagiotis K. Siogkas, Demosthenes Polyzos, Ioannis Kakkos, George K. Matsopoulos, and Dimitrios I. Fotiadis. 2025. "Advances in Computational Modeling of Scaffolds for Bone Tissue Engineering: A Narrative Review of the Current Approaches and Challenges" Biomechanics 5, no. 4: 76. https://doi.org/10.3390/biomechanics5040076
APA StyleNtousi, O., Roumpi, M., Siogkas, P. K., Polyzos, D., Kakkos, I., Matsopoulos, G. K., & Fotiadis, D. I. (2025). Advances in Computational Modeling of Scaffolds for Bone Tissue Engineering: A Narrative Review of the Current Approaches and Challenges. Biomechanics, 5(4), 76. https://doi.org/10.3390/biomechanics5040076