1. Introduction
Cement-based materials are the most traditional and widely used building materials in today’s society. As a typical representative, concrete materials are widely used in roads, bridges, houses, water conservancy and other engineering fields [
1]. However, with prolonged service life, cement-based materials undergo varying forms and degrees of damage in diverse environments. Due to the cumulative destructive effects of multiple factors, the surface of the concrete structure becomes cracked, peeled off, broken or even disintegrated, causing serious impacts on buildings and greatly reducing their lifespan.
The erosion environment faced by western saline soil and marine engineering is more complicated. In recent years, it has been found that some marine concrete structures designed for the service life of 100 years have been corroded and damaged by seawater for more than 50% over a decade, resulting in a significant reduction in their service life [
2]. Especially in seawater, which contains a large amount of sulfate and chloride ions [
3], it can accelerate the corrosion of steel bars and reduce the service life of concrete. In the saline soil areas of western China, buildings often encounter the destruction of sulfate ion erosion that sulfate enters the interior of cement stone through the pores and reacts with hydrated calcium silicate (C-S-H) and calcium hydroxide (CH) to produce corrosion products such as gypsum and ettringite (Aft) [
4], causing the hydration products to decompose and lose their bonding properties. At present, improving the durability of concrete is still one of the current research hotspots. Therefore, improving concrete durability is crucial for the sustainable development of the cement and building-materials industry.
Research has been conducted on the poor durability of concrete, aiming to improve its strength and durability, reduce maintenance costs and extend its service life. Currently, there are mature application solutions available. For example, adding fibers to concrete can improve its mechanical properties, reduce shrinkage [
5,
6,
7], and enhance its ability to resist splitting and fracture [
8]. Appropriate cement varieties, concrete mix ratios, and lower water–cement ratios are selected based on the service environment of the building to enhance or improve the corrosion resistance of concrete [
9,
10,
11,
12]. The use of mineral admixtures with pozzolanic activity can increase the yield of hydration products and reduce the porosity of cement stone, thereby improving the resistance to salt ion erosion. However, improving the performance of concrete by adding cement, fiber or mineral admixtures is bound to increase the cost of concrete and consume a large amount of energy. In 2021, the global cement industry produced approximately 4.3 billion tons, consuming about 3% of the world’s total energy consumption, and emitted approximately 2.6 billion tons of CO
2, accounting for about 7% of the world’s total carbon emissions [
13,
14]. Researchers have found that producing one ton of cement clinker consumes approximately 52 kWh of electricity and emits 550 kg of carbon dioxide [
15]. Additionally, the production process of concrete requires a large amount of cement and consumes a significant amount of electricity, which further exacerbates greenhouse gas emissions [
16]. Therefore, exploring more energy-efficient and environmentally friendly ways to enhance the performance of cement-based materials is of great practical significance for prolonging their service life and reducing carbon emissions, and has become one of the current research hotspots.
Due to surface effects, dielectric confinement effects, volume effects, and quantum size effects, nanomaterials have shown wide applications in interdisciplinary fields, including biomedical, electronic devices, metals, coatings, building materials, and biosensing—a rapidly developing field that has recently made significant progress. Their unique physical and chemical properties, such as high specific surface area and adjustable surface functional groups, make them an ideal choice for high-sensitivity biosensors that can quickly detect biomolecules and pathogens. For example, Kurmendra [
17] pointed out that 2D GO has superior biosensing sensitivity and polymer-mediated dispersion strategies, similar to PCE modification in this study. Lee et al. [
18] developed a GO-CNT hybrid biosensor, in which 1D CNT reduced GO accumulation, providing a reference for optimizing the dispersion of GO in concrete.
The progress of these biosensing technologies highlights the core technological challenges faced by cement modification: dispersion control and surface functionalization. For example, the dispersion of GO induced by PEI in biosensors [
17] is consistent with the strategy mediated by PCE, while GO surface groups [
18] that promote the binding of biological receptors also promote the nucleation of C-S-H gel in cement.
In addition to biosensing, nanomaterials such as carbon nanotubes and nano silica have been explored for use in cement composites, but they face aggregation issues [
19,
20]. In contrast, the high aspect ratio and abundant functional groups of 2D GO make it more effective in microstructure refinement. The success of GO in biosensing further confirms its potential in specific modification, bridging the gap in interdisciplinary research on nanomaterials.
Although nanomaterials can effectively improve various properties of cement-based composites, the impact of nanomaterials with different dimensions on their properties varies. Especially zero-dimensional nanomaterials, due to their low aspect ratio, lack the ability to capture and control nano-scale microcracks. The diameter of one-dimensional nanomaterials is relatively small, but its length can reach the centimeter level, making its aspect ratio exceed 1000 [
21], which tends to agglomerate and has a negative impact on the performance of cement-based materials.
Reduced graphene oxide (rGO) lays the foundation for understanding the interaction between two-dimensional nanomaterials and C-S-H, which is consistent with the core mechanism explored in this study. Valizadeh Kiamahalleh et al. [
22] experimentally demonstrated that rGO, with its surface epoxy and alkoxy functional groups, can serve as an effective heterogeneous nucleation site for C-S-H. It enhances the hydrophilicity of rGO, facilitating the penetration of water molecules into the cement micro-nano structure, thereby accelerating hydration and increasing the formation of C-S-H crystals. At the atomic scale, Aretxabaleta et al. [
23] elucidated the role of rGO in C-S-H nucleation using DFT (density functional theory) and MD (molecular dynamics) simulations: rGO promotes the fusion of small silicate clusters into stable C
4S
4H
2 structural units, which crystallize into a dense, ordered C-S-H gel providing theoretical support for the nucleation mechanism observed in this study.
In addition to nucleation, the groundbreaking first principle study further revealed the basic interaction mechanism between rGO and C-S-H gel: Izadifar et al. [
24] systematically studied the combination of hydroxyl/epoxy functionalized rGO with C-S-H monomer through DFT calculation, and found that hydroxyl rGO can selectively repair lattice defects and form water molecules through condensation reaction, while epoxy rGO maintains structural stability at the interface—the coulomb interaction driven by charge transfer dominates the rGO-C-S-H bonding. At the same time, Izadifar et al. [
25] reported the first experimental evidence of enhancing the elastic properties of C-S-H by inserting rGO, indicating that hydroxyl rGO modified snow silicate limestone has significantly increased bulk modulus compared to pure C-S-H.
Furthermore, Zhang et al. [
26] demonstrated that the two-dimensional morphology and nucleation effect of rGO synergistically refine the microstructure of C-S-H: the formation of a cross-linked C-S-H network reduces porosity and increases the compressive strength of mortar from 55 MPa to 71 Mpa, while the flexural strength is improved by 49% and the elastic modulus is significantly enhanced. Despite these pioneering contributions, research based on rGO still faces key limitations in engineering applications: (1) rGO requires an energy-intensive reduction process, leading to higher costs and greater environmental impact; (2) the low oxygen content of rGO reduces its dispersibility in high-alkalinity, high-Ca
2+ cement pastes, exacerbating agglomeration; (3) most studies focus on laboratory-scale cement pastes or mortars, with limited data on full-scale concrete (including aggregates) or scenarios involving reduced cementitious materials [
26].
In contrast, this study extends the pioneering mechanism of rGO-C-S-H interaction to more cost-effective and engineerable GO, and validates its performance in real concrete formulations. GO is a highly complex two-dimensional nanomaterial with high elastic modulus and tensile strength, and the aspect ratio of a single GO layer can theoretically reach over 2000 [
27]. Compared with zero-dimensional and one-dimensional nanomaterials, the larger surface area exposed by GO sheets provides more potential sites for favorable chemical or physical interactions, which in turn improves the bonding between GO layers and host materials. Therefore, it has been highly favored by researchers [
28]. Researchers have found that the incorporation of GO into cement-based materials can improve their multiple properties [
29]. Therefore, as an admixture in cement-based materials to enhance their various properties, GO has gradually become a research hotspot in the cement building-materials industry.
It is noteworthy that there are fundamental differences between GO and rGO in terms of interfacial bonding and mechanical reinforcement. Unlike rGO, which mainly relies on physical adsorption and interaction with C-S-H, GO retains abundant carboxyl and hydroxyl groups, which can chelate with Ca
2+ in cement paste and form stable chemical–physical dual bonding with hydration products. In addition, GO exhibits excellent dispersibility due to the inherent electrostatic repulsion of its ionized carboxyl groups, avoiding severe agglomeration of rGO in highly alkaline cement paste [
26], thus achieving uniform reinforcement and consistent pore refinement, which are key advantages in engineering applications.
At present, many researchers have conducted extensive research on the application of GO in cement-based materials, and the effects on cement-based materials vary. Firstly, it is found that GO can effectively improve the strength and durability of cement-based materials. Research has found that GO can effectively improve the strength and durability of cement-based materials [
30,
31]. Devi et al. [
32] studied the effect of GO content on the mechanical and impermeability properties of concrete. It was found that when the GO content was 0.08%, the compressive strength increased the most, and the permeability decreased with the increase in GO content. Zhu et al. [
21] used GO to prepare cement-based composites and found that when the GO content was 0.05%, the compressive strength could be increased by more than 15%, and the flexural strength could be increased by more than 40%.
GO can establish effective nucleation sites for cement, promote hydration process, and affect the crystal form of hydration products to improve the pore structure. Lin et al. [
33] analyzed the effect of GO on the hydration process of cement, and found that GO could provide adsorption sites and nucleation sites for cement and water, which significantly accelerated the hydration rate of cement. Li et al. [
34] found that the incorporation of GO into cement-based materials can effectively reduce the porosity of cement paste and improve mechanical properties. At the same time, it can also promote the dissolution of C
3A (tricalcium aluminate), increase the rate of the second exothermic peak of hydration and increase the total amount of hydration heat release. Lv et al. [
35] used a scanning electron microscope (SEM) to study the effect of GO on the microstructure of cementation products. They found that GO can promote the formation of dense flower-shaped crystals in hydration crystals. These flower-like crystals can fill the pores and cracks of cement stone and produce cross-linking, so as to realize the refinement of pore structure and the reduction in porosity.
Although GO has excellent dispersibility in water, it is still unstable and easy to agglomerate in cement-based materials due to its small particle size and large specific surface area, resulting in a significant reduction in its nano-enhancement effect. It has been reported that due to the high pH and the high content of Ca
2+ in the cement paste, GO, which is well-dispersed in aqueous solution, will chelate and cross-link with Ca
2+ in the cement paste after being added to the cement paste [
36]. Wu et al. [
37] studied the aggregation behavior of GO in water through molecular dynamics simulation. They found that GO undergoes deprotonated when dissolved in water, and the electrostatic repulsion between the ionized carboxyl groups at the edges enabled GO to disperse well. When divalent cations enter, they will cross-link with GO, providing additional shielding for the charged surface to reduce the electrical repulsion between particles, thereby promoting their aggregation. Chowdhuryet al. [
38] studied the effects of pH and ion concentration on the aggregation and stability of GO. The results showed that the presence of divalent ions (Ca
2+, Mg
2+) significantly reduced the stability of GO and induced agglomeration at high pH, leading to a decrease in stability. Liet al. [
39] found that the addition of GO that is well-dispersed in the aqueous solution to the cement paste will cause agglomeration, which will reduce the working performance of the cement paste, resulting in no significant improvement in the hydration of cement by GO and a decrease in the reinforcement and toughening effect. Therefore, solving the agglomeration problem of GO in cement paste is the core key to realize its widespread application in cement-based materials.
Therefore, considering that ordinary concrete is susceptible to chloride ion penetration and sulfate attack in complex service environments, resulting in attenuation of mechanical properties and shortened service life. At the same time, the traditional schemes to improve the performance of concrete have problems such as high cost and large carbon emissions. To improve the mechanical properties and durability of concrete, this study uses polycarboxylate superplasticizer (PCE) and rubber reducer to modify GO, and prepared modified concrete materials by optimizing the dispersion process. The effects of GO dispersion on the mechanical properties, volume stability and durability of concrete were studied, which provided theoretical and experimental support for the application of GO in cement-based materials.