NiFeO_x and NiFeCoO_x Catalysts for Anion Exchange Membrane Water Electrolysis

Hydrogen production using an Anion exchange membrane (AEM) electrolyzer allows the use of non-platinum group metal catalysts for oxygen evolution reaction (OER). Nickel and Cobalt-based oxides are active in an alkaline environment for OER and are relatively inexpensive compared to IrO₂ catalysts used in Polymer electrolyte membrane (PEM) electrolysis. Mixed metal oxide catalysts NiFeO_x and NiFeCoO_x catalysts were synthesized by the coprecipitation method using NaOH. X-ray diffraction results showed mainly NiO diffraction peaks for the NiFeO_x catalyst due to the low concentration of Fe, for the NiFeCoO_x catalyst, NiCo₂O₄ diffraction peaks were observed. NiFeCoO_x catalysts showed a higher Anion exchange membrane water electrolysis (AEMWE) performance compared to NiFeO_x and commercial NiO, the highest current density at 2 V was 802 mA cm⁻² at 70 °C using 1 M KOH as an electrolyte. The effect of electrolyte concentration was studied by using 0.01 M, 0.1 M and 1 M KOH concentrations in an electrolysis operation. Electrochemical Impedance spectroscopy was performed along with the equivalent circuit fitting to calculate ohmic and activation resistances, the results showed a decrease in ohmic and activation resistances with the increase in electrolyte concentration. Commercially available AEM (Fumasep FAA-3-50 and Sustainion dioxide membrane X-37-50 grade T) were tested at similar conditions and their performance was compared. EIS results showed that X-37-50 offered lower ohmic resistance than the FAA-3-50 membrane.