If the structural analysis of the monument results in the possibility of using the deteriorated stone fragments of the ancient members (i.e., what is considered as part of the original monument), the fragments will be preserved and joined together through mortar with a new stone, which must be compatible with the historical one and of sufficient mechanical strength. Where no historical stone is present, the drums will be completely substituted with the new stone. A restoration mortar will be used to join together new and historical stone fragments and, where necessary, titanium elements will be used to secure the connection (as titanium has proven to be less susceptible to corrosion than other metals). In any case, the aim of the restoration project is to maintain the form of the monument as it is today, the four columns with the epistyle and entablature, a landmark which crowns the ancient Acropolis of Rhodes. In the following sections, the results from the characterization of the historical stones of the monument are presented, along with the results from the characterization of five (5) lithotypes from various quarries, which are to be evaluated in terms of compatibility and performance for use in the upcoming restoration works. In addition, the characteristics of four restoration mortars are presented and assessed.
3.1. Characterization of Historical and Quarry Stones
The historical stone samples, as well as the quarry stone samples, were studied through various techniques, in order to examine their characteristics and evaluate the new quarry stones in terms of compatibility with the historical ancient stone, as well as in terms of performance, aiming to achieve the optimum response of the monument under environmental loads and dynamic stresses.
3.1.1. Petrography Examination Results
The stone samples, both historical and quarried, were examined using a polarized light microscope (
Figure 3).
Examination of the two ancient stone samples taken from the column of the temple, categorized them as calcarenites (
Figure 3a,b) and specifically biocalcarenites. There is an intense presence of clastic material, with a large presence of fossils (>50%), some of which have been replaced by sparitic and micritic material. Lithic clastic fragments, such as pyrites (amorphous siliceous material), altered igneous rocks (serpentinites, etc.), radiolarites, calcareous fragments, and crystalline fragments, such as astrites, pyroxenes, sediments, quartz and mica leaflets are present, while iron oxides and hydroxides are also sporadically detected. The binding material is characterized as sparitic (cement) and is detected in a small percentage (<10%). Both samples presented similar mineralogical characteristics, however less voids were detected in the sample from the upper drum (Ancient stone 2,
Figure 3b). The Italian Restoration stone, which was also sampled from the monument, was characterized as a calcarenite (
Figure 3c). Its clastic material can be separated into clastic and bioclastic, with the latter having a predominating presence (large percentage of fossils, as well as areas where sparitic and micritic material has substituted fossils). The clastic material present includes lithic fragments (pyrites), as well as crystalline fragments (quartz). Angular agglomerates of micritic material are observed, as well as diffusion of iron oxides and hydroxides. The binding material is characterized as microsparitic.
The lithotypes from both locations of the Rhodes quarry were both characterized as calcarenites and presented similar mineralogical characteristics with the historical stone samples (both ancient and Italian restoration). In particular, an intense presence of clastic material is detected in PAR_Sa (
Figure 3d), similarly with the historical stones, while sparse marble fragments are also noticed. In PAR_Sb (
Figure 3e) there is an abundance of bioclasts, in some areas substituted by sparitic and micritic material, lithic clastic fragments, as well as crystalline fragments, while iron oxides and hydroxides are sporadically discerned. The binding material of both lithotypes from the Rhodes quarry is sparitic (cement). The stone from the quarry in Spain was also characterized as a calcarenite (
Figure 3f). The clastic material present is bioclasts (fossil fragments) and clasts, with the former prevailing. The clastic fraction is mostly crystalline (quartz), while lithic clasts are present in a smaller abundance. The binding material of the stone is characterized as sparitic and is present in a very small percentage, while a large number of voids and pores in the sample is noticed. The stone from the Cyprus quarry is also a calcarenite (
Figure 3g). It is rich in clastic material, and specifically lithic clastic fragments, crystalline fragments and bioclasts (fossils), the latter present in small quantity. Iron oxides and hydroxides are noticed sporadically. The binder is characterized as sparitic (cement). The stone from the Achaia quarry is a calcitic sandstone (
Figure 3h). There is an abundance of clastic material, with an equal presence of lithic and crystalline fragments, however, in contrast to all other samples, bioclasts are almost absent. Iron oxides and hydroxides are sporadically detected. The binding material is characterized as calcitic.
3.1.2. X-ray Diffraction Results
In parallel, mineralogical examination was conducted through X-ray diffraction on pulverized samples of each lithotype (
Table 1).
The principal mineralogical component of all historical stones (both ancient and from the Italian restoration) is calcite. Quartz is the secondary component, without an intense presence, while aragonite is detected in traces in all historical stone samples, serving as secondary mineralogical component in the ancient stone sampled from the lower part of the column. In Ancient Stone 1, gypsum is detected, perhaps the result of gypsum dissolution of other materials containing gypsum and transportation through water solution movement into the pores of the stone, but most probably due to the sea spray. In the Italian Restoration stone, as well as in Ancient Stone 1, halite was detected, a result of salt accumulation due to the proximity of the monument to the sea. Illite is detected as trace element in Ancient Stone 1. The presence of aragonite in all three samples taken from the monument could be due to the local marine environment and the use of a local biocalcarenite, as aragonite is formed in such an environment through biological and physical processes.
The principal mineralogical phase of most quarry stones examined is calcite (CaCO3), with the exception of the Achaia quarry stone (PAR_Dask), where quartz (SiO2) is the dominant mineral present and calcite is detected as the secondary mineralogical phase. The samples from the Rhodes quarry contain quartz as secondary mineralogical component; in the sample taken from Location A (PAR_Sa) ilvaite (CaFe2FeO2(Si2O7)) and kaolinite (Al2Si2O5(OH)4) are present, while in the sample from Location B (PAR_Sb) cristobalite (SiO2) is detected. In the stones from the Achaia and the Cyprus quarry, anorthite (CaAl2Si2O8) and montmorillonite ((Na,Ca)0.33(Al,Mg)2(Si4O10)(OH)2•nH2O) are detected in small quantities; in the stone from the Cyprus quarry saponite (Ca0.5(Mg,Fe)3((Si,Al)4O10)(OH)2•4(H2O) is also detected, while in the stone from the Achaia quarry, albite (NaAlSi3O8), illite (KAl2Si3AlO10(OH)2) and cristobalite (SiO2) are detected.
Therefore, the petrographic and mineralogical examination of the samples showed that the stones from the Rhodes quarry presented the greatest similarity with the historical stone, while amongst the other quarry stones, the one from Cyprus presented the greatest similarity. The Achaia quarry stone is quite different from the historical, therefore considered highly incompatible, in terms of stone type, with the ancient stone that is to be preserved.
3.1.3. Thermal Analysis Results
Thermal analysis (TG/DTA) was conducted on pulverized samples of the historical stones, as well as on pulverized samples of the quarry stones. The results are stated in the following Table (
Table 2), as mass loss (%) at the different temperature ranges:
All stones presented low content in physically bound water, as stated by the weight loss (%) in the temperature range up to 120 °C, except for the stone from the Cyprus quarry, which presents >1%. This could be attributed to the large amount of binding material present in this lithotype and the consequent moisture uptake. All stones present small mass loss percentages in the temperature range 120–200 °C (<0.50%). In the temperature range 200–600 °C, the Italian Restoration stone presents the highest mass loss (~2.5%). The stone from Location B of the Rhodes quarry and the stone from Spain present the smallest mass loss in this range (<1%), while both ancient stone samples, the stone from Location A of the Rhodes quarry and the stones from Cyprus and Achaia present intermediate values (~1.1%–1.7%). Mass losses in this range are probably due to the presence of clay minerals and their dehydroxylation.
Almost all samples presented a high mass loss percentage in the temperature range above 600 °C, attributed to the decomposition of calcite and consequent loss of CO2. Ancient Stone 2, the sample from the top drum of the column, presented calcite ~91%, while Ancient Stone 1, from the second to top drum, presented a calcite content of ~82%. This difference could be attributed either to the inhomogeneity of the natural material either to the genesis or transfer and recrystallization of calcite through some process or both. The Italian Restoration stone has a calcite content in between the two ancient stone samples. Regarding the quarry stones, the stone from the quarry in Spain, presented the highest amount of calcite, while the Rhodes quarries samples presented similar values (>30% CO2 mass loss). The sample from the Cyprus quarry also presented a high amount of calcite, however lower than the previous ones. The sample from the quarry in Achaia presented the lowest percentage of calcite, which was expected taking into account its mineralogical composition. Through DTA, an endothermic peak detected in all samples around 575 °C is attributed to the transformation of quartz from α→β, which is not accompanied by any mass change. The peak attributed to the decomposition of calcite was noticed at ~850 °C in all samples, except for the stone from the Achaia quarry, which presented a peak at ~790 °C.
3.1.4. Mercury Intrusion Porosimetry Results
Microstructural analysis was conducted through mercury intrusion porosimetry (MIP). The cumulative volume curve in relation to the pore radius of all quarry samples, Ancient Stone 1, from the second to top drum (which was found in an adequate state of preservation and is quite representative of the preservation state of the original stone in the monument) and the stone used during the Italian restoration, found highly disintegrated, are depicted in
Figure 4, while the measured microstructural characteristics of all samples are presented in
Table 3. It must be stressed that historical materials are disturbed systems and thus their characteristics today are not identical to their characteristics at the time of their application. However, as restoration materials are required to serve adequately with the historical materials with their current characteristics, care must be taken to ensure that any new material will not harm the historical one, and that the restored monument will behave in the most homogenous manner possible, in regard to both hygric and mechanical behavior. The microstructural characteristics of a material play an important role in its behavior, especially regarding water transfer phenomena, susceptibility to decay and salt crystallization and mechanical properties. Similarity between materials in regard to microstructural characteristics is important to ensure homogeneity of the structure.
As previously described, the Italian Restoration stone was found in a very bad state of preservation and the Central Archaeological Council has decided to completely substitute this material in the upcoming restoration. Indeed, it presents a higher total cumulative volume and a much higher average pore radius than the ancient stone. These characteristics have a two-fold significance; the Italian stone perhaps from the beginning had a microstructure more susceptible to decay from salt crystallization and at the same time, salt crystallization within the pores and pore fractures have increased the average pore radius and total cumulative volume. This is also expressed through the higher porosity of the Italian stone in relation to the ancient stone. The bulk density of the Italian stone is however similar to the ancient stone.
The ancient stone samples present similar characteristics, however a slightly different pore radius and also a slightly different pore size distribution. As petrographic analysis showed that these two samples are in fact the same lithotype from the same quarry; this difference is due to “inborn” inhomogeneity of the specific lithotype, as well as differential weathering of the stone material in the structure (affected by different microclimate, according to, e.g., orientation, different adjunct materials, e.g., use of cement in certain areas, etc.).
Regarding the quarry stones, it is evident that the Achaia stone (PAR_Dask) is completely incompatible with the ancient stone and in fact with all other stones examined, in relation to all microstructural characteristics, as well as in relation to pore size distribution, presenting an extremely small amount of pores over 10 μm, as well as between 1–10 μmin relation to the ancient stone samples, at the same time presenting the highest amount of pores in the range 0.01–0.1 μm in relation to the ancient stone and all other quarry stones. Therefore, the use of this stone would lead to moisture and salt concentration in the historical material, accelerating its decay. PAR_Sa and PAR_Sb from the Rhodes quarry present a similar pore size distribution. The stones from the Rhodes quarries present a distribution similar to the one presented by the ancient stone, except for the fact that the ancient stone presents somewhat fewer pores with radius over 10 μm. The stone from the quarry in Spain presented a similar microstructure with the Italian restoration stone, while the stone from Cyprus presents much fewer pores of high radius and a more substantial amount of small radius pores in relation to the ancient stones.
All samples presented similar total cumulative volume values, except for the stone from the Achaia quarry, which presented a distinctly lower value. Ancient Stone 1 presented an average pore radius of 1.55 μm, while Ancient Stone 2 presented a lower average pore radius of 0.43 μm. The most similar quarry stone in terms of average pore radius is the one from the Cyprus quarry (PAR_K), which also presents a low average pore radius (1.07 μm). The stone from the Achaia quarry presented an extremely low average pore radius, completely incompatible with the ancient stone. The average pore radius of the stones from the two locations of the Rhodes quarry is higher than the ancient stones, with Location B stone presenting double the average pore radius of the stone from Location A. The stone from Spain presents a similar value in this respect with the Rhodes stone from Location B. Porosity values are more or less similar, with the exception of the Achaia stone, where porosity is extremely small (1.89% in comparison to ~15%). Apparent density values of all stones are similar, except for the Cyprus stone, which presents a lower value than the historical stone, and the Achaia stone, which presents a quite higher apparent density value.
3.1.5. Capillary Rise Tests
Water absorption through capillarity of each quarry stone was studied. The capillary rise coefficient of each quarry stone (three cubic specimens from each quarry stone) was estimated in accordance to EN15801. The estimated capillary rise coefficient and water absorption capacity through capillary of each stone type is stated in
Table 4, while in
Figure 5 typical test results for all quarry stones are depicted, presenting the amount of absorbed water by surface area (g/cm
2) in relation to the square root of time (sec
1/2).
EN 15801 includes different exemplary types of capillary rise curves. It is important to notice, that amongst the quarry stones examined, two different types of curves are noticed. The stone from the Rhodes quarry (PAR_Sb), presents a similar type of capillary water absorption curve and a similar coefficient value, with the stone from the Spain quarry. PAR_Sb, presents a higher water absorption capacity than PAR_Alb, both, however, present the highest values of water absorption capacity by capillary pores amongst all quarry stones examined. The stone from the Achaia quarry presents the same type of capillary water absorption curve, but presents a distinctly lower coefficient value and water absorption capacity; in fact, it presents the lowest coefficient and capacity amongst all quarry stones examined. The other quarry stone from Rhodes (PAR_Sa) presents a similar type of curve with the stone from the Cyprus quarry, at the same time presenting similar values of water absorption coefficients and capacity. However, in the case of the Cyprus stone, water uptake through capillary rise seems to happen in two stages, continuing longer than in the case of PAR_Sa, resulting in a higher final value of water absorption capacity (%WACcap).
The capillary rise coefficient is extremely important when dealing with outdoors monuments, especially monuments which are in close proximity to the sea, such as the Apollo Pythios Temple. A low capillary rise is desirable, however not to the extent where the new material could cause moisture accumulation in the historical one. In this light, it is obvious that the Achaia quarry stone is deemed inappropriate, due to its extremely low capillary rise coefficient, while the stone from Location B of the Rhodes quarry and the stone from the Spain quarry, due to their relatively high capillary rise coefficient, could increase water uptake of the structure.
3.1.6. Total Immersion Tests
In addition to capillary water uptake tests, total immersion in water tests were also conducted on both the ancient stone samples and the quarry stones. This was considered a necessity, as, due to sampling limitations, it was not possible to extract a sample of ancient stone large enough in order to conduct capillary rise tests; furthermore, this test provides valuable information in relation to hygric behavior, which is complementary to capillary rise tests. Therefore, the samples were dried until constant mass. The dry mass (m
d) was recorded and each sample was placed in a container, covered with deionized water until completely immersed with 2 cm of water above their upper surface. At programmed intervals, the sample was removed and its mass was recorded. This process was continued until no mass difference was recorded between two successive measurements. The water absorption capacity through total immersion for each material was calculated through the equation:
where m
max is the maximum mass value recorded during the test. The results are summarized in the following table (
Table 5):
The two ancient stone samples present a large difference in WACimm (%) values (~18% and 9% for Ancient Stone 1 and Ancient Stone 2 respectively). This is indicative of the differential weathering of this building material, as well as of the “inborn” inhomogeneity of the specific lithotype. The Italian Restoration stone, which, as already mentioned, is to be removed from the monument, presents an extremely high WAC value in comparison with all other lithotypes. Again, lithotype PAR_Dask presents a highly incompatible behavior with the historical stones, as it has a very low WAC value (~1%). All other lithotypes present intermediate values (9%–10%) except for, while PAR_Sa and PAR_K present lower values, ~6% and ~7% respectively.
3.1.7. Compressive Strength Measurements
Due to the legislation and ethics by which cultural heritage protection abides, and taking into account the bad preservation state of the monument and the relatively scarce fragments of historical stone on the Temple, it was not possible to extract specimens large enough to conduct compressive strength measurements of the historical stones. Therefore, in
Table 6, the compressive strength values of the quarry stones are stated, as measured in lab, while the compressive strength of the historical stone is included, as estimated through Schmidt hammer tests, conducted in situ [
19]. It must be stressed that the value reported is only an estimation of the compressive strength of the historical material.
PAR_Sa presents an average compressive strength of ~17 MPa, while it presents a characteristic compressive strength value of 10 MPa. These values are close to the compressive strength values estimated for the historical stone material. PAR_Sb presents a much higher average compressive strength value (~30 MPa), however an extremely low characteristic compressive strength; this is an indication of high anisotropy of the material and a reason of discarding it as a possible restoration stone in the upcoming restoration. PAR_Alb presents an average compressive strength vale ~11 MPa, within the range measured for the historical stone and is therefore the most compatible amongst the quarry stones; however, due to the seismic risk the monument is under, it would be preferable to select a stone of superior mechanical performance in order to achieve the required mechanical performance. PAR_K presents an average compressive strength value of ~19 MPa, which a characteristic compressive strength value of ~17 MPa, thus showing a relatively high degree of isotropy and homogeneity in relation to compressive strength. Although higher than the estimated compressive strength of the historical stone, these values are considered as compatible; in addition, the use of a material with such mechanical properties would improve mechanical performance of the structure as a whole. PAR_Dask presents an average compressive strength value of ~132 MPa, which is much higher than the ancient stone; the use of such a strong material would be detrimental to the historical stone in the case of a dynamic stress event.
3.1.8. Ultrasound Measurements
Ultrasound measurements were also conducted on the quarry samples (cubic specimens, 5 cm × 5 cm × 5 cm). Ultrasound measurements were conducted on cubic specimens, before subjecting them to typical mechanical strength measurements, as presented directly above. Ultrasound velocity of each lithotype was calculated as the average value measured for all planes, while the lowest ultrasound velocity was also noted (weakest plane). The mechanical tests were conducted utilizing this information, in order to acquire the mechanical strength of the weakest plane of each sample. The results are summarized below (
Table 7):
PAR_Sa, PAR_Sb and PAR_Alb presented similar values of ultrasound velocity, while there was no considerable difference between the average ultrasound velocity and the lowest ultrasound velocity measured (plane of weakness). PAR_K presented approximately three times higher ultrasound velocity than the other stones, while PAR_Dask presented an extremely high ultrasound velocity, almost five times higher than PAR_Sa, PAR_Sb and PAR_Alb.
3.1.9. Colorimetry Measurements
Colorimetry measurements were conducted on each of the quarry stone specimens (three specimens for each quarry stone). The average value of the chromatic parameters, L*, a*, b*, was evaluated for each quarry stone and compared with the chromatic parameter values of Ancient Stone 1 (measurements taken only from interior side, not effected by surface deterioration). Total color difference (ΔE), as described in EN 15886:2010, was found inadequate for the evaluation, due to the different surface texture of the historical sample (irregular surface) and the quarry samples. Therefore, the adjusted total color difference (ΔE*
94), was calculated instead, as well as difference in saturation (ΔC*
2,1) and difference in hue (ΔH*
2,1). The results are stated in
Table 8.
The stones from Location B of the Rhodes quarry and the stone from the Achaia quarry present the lowest ΔE*94, however visually, these stones seem incompatible in terms of color with the ancient stone. Therefore, and taking into account the different surface texture of the stone surfaces which significantly affects lightness (L), it was decided to examine the difference in saturation and the difference in hue (ΔC*2,1 and ΔH*2,1, respectively). The stone from Location B of the Rhodes quarry presented the smallest difference in saturation, followed by the Cyprus stone. The stone from the Achaia quarry presented the highest ΔC*2,1 value, in agreement with visual examination observations. The other stones presented intermediate values. Regarding the difference in hue, the stone from Location A of the Rhodes quarry presented the smallest difference with the ancient stone, followed by the stone from the Cyprus quarry. The Achaia stone and the stone from Spain presented the greatest hue difference with the ancient stone, while the stone from Location B of the Rhodes quarry, presented an intermediate value.
3.2. Study of Restoration Mortar Evolution with Curing and Evaluation
A restoration mortar has to be designed to meet the demands of the future restoration project which will take place on the Apollo Pythios Temple. Compatibility and performance of the mortar are crucial in order to achieve a sustainable restoration. The desired compressive strength of the restoration mortar was set at ~10–15 MPa, in order to ensure compatibility and at the same time achieve the desired level of mortar performance in the structure. For this purpose, three mortar mixes were designed in order to evaluate their characteristics and compliance with the demands of the future restoration, using aerial lime powder CL-90, siliceous sand (0–2 mm) and pozzolanic additives (
Table 9). Metakaolin, a highly reactive pozzolan, was used as the pozzolanic additive in two different percentages, while in one mix a natural pozzolan was used instead of metakaolin, in order to compare their effect on mortar characteristics (
Table 7). The percentage of metakaolin was calculated by taking into account the relevant literature and the desired level of compressive strength [
32,
33,
34]. In addition to the designed mortars, a commercial lime-metakaolin mortar was also tested (coded ME).
3.2.1. Restoration Mortar Fresh State Characteristics
The lime powder and the pozzolanic additive were mixed together using the appropriate amount of water (which was the amount needed to reach a consistency of 15 cm on the flow table ±1) and the sand was then slowly added. Total mixing time was about 3 min for all mortars. The fresh state characteristics of the mortars are stated in
Table 10. Regarding the fresh state characteristics, the increase of metakaolin seemed to have a slightly negative effect on retained water values, which are required to be as high as possible, while the substitution of metakaolin with natural pozzolan, also had a negative effect, with the lime-natural pozzolan mortar presenting the lowest value of retained water. The commercial mortar presented a slightly lower retained water value in comparison to the designed lime-metakaolin mortars. The increase in metakaolin seemed to cause a slight increase in the specific weight value, while, when metakaolin was substituted by natural pozzolan, the specific weight value increased further. The commercial restoration mortar presented the highest specific weight value, thus more material is consumed, and the product is heavier.
After mixing was complete, the mortars were cast into steel molds to obtain prisms 16 cm × 4 cm × 4 cm in accordance to the European Standard and kept for seven days in high relative humidity conditions (99%), while afterwards they were kept in standard conditions (relative humidity 65%). The mortars were demolded two days after casting. The characteristics of the restoration mortars presented herein are up to 90 days of curing.
3.2.2. Thermal Analysis Results—Evolution of Chemical Reactions
Thermal analysis (TG/DTA) was conducted on all mortar samples at 0, 14, 28 and 90 days in order to monitor reactions and especially portlandite consumption. The results show that there is a high consumption of portlandite in all samples, already from 14 days (
Table 11). This was expected, especially in the lime-metakaolin mortars, as lime reacts and is thus consumed through the pozzolanic reaction at very early mortar ages.
The percentage of portlandite at 0 days, as calculated through the mass loss in the temperature range ~370–470 °C (of course, as portlandite presence decreases, so does the aforementioned temperature range), is in direct association with the addition of lime in the original mix. Therefore, as expected, L_M12.5 presents a lower percentage of portlandite at this age in relation to L_M10.5, due to the smaller percentage of lime in the original mix. The commercial lime-metakaolin mortar presents the lowest amount of portlandite at 0 days in relation to all other mixes. A time proceeds, portlandite is diminished, as expected, as it reacts towards the formation of calcite (through carbonation process) and the formation of hydraulic compounds (through the pozzolanic reaction). Already at 14 days, most samples present a high consumption of portlandite, while at 90 days no mass loss is attributed to portlandite dehydroxilation, therefore all portlandite has reacted, except for the case of the natural pozzolan mortar. In the case of the commercial lime-metakaolin mortar, no portlandite is detected already from 28 days.
Calcite content, which is calculated through the respective mass loss (%) over 600 °C, increases for all mortars with mortar specimen age. When the percentage of metakaolin is increased in the mixture, the percentage of calcite is decreased. This is expected, on the one hand due to the pozzolanic reaction and the formation of hydraulic compounds rather than calcite (mass loss in temperatures >600 °C, attributed to the loss of CO2 from calcite decomposition) as curing proceeds, and, on the other hand due to the smaller addition of lime in the original mix. The highest amount of calcite is determined in the lime-metakaolin mortar with the lower percentage of metakaolin, while the lowest is determined in the commercial lime-metakaolin mortar (at 90 days curing). The lime-natural pozzolan mortar presents a calcite content intermediate of the two lime-metakaolin mortars; although the lime-pozzolan ratio is the same for L_M12.5 and L_NP12.5, the lower pozzolanic reactivity of the natural pozzolan has led to a higher amount of calcite formation (14.52% calcite for L_M12.5 in comparison with 16.80% calcite content for L_NP12.5 respectively, at 90 days).
The formation of hydraulic compounds can be monitored by the mass losses between 120–200 °C and 200–600 °C, of course after subtracting the mass loss attributed to portlandite dehydroxilation. Specifically, the aforementioned mass losses (%) are attributed to water bound in hydraulic compounds. One must of course take into consideration, that in the aforementioned temperature range, hydrated interlayer cations are also detected. In any case, the mass loss in these temperatures is interlinked with the loss of bound water, in contrast to physically bound. In the case of the commercial lime-metakaolin mortar, the amount of water bound increases with time, as the pozzolanic reaction proceeds. For all other mortars, the mass loss, and therefore the amount of bound water, increases substantially from 0 days to 14 days, decreases from 14 to 28 days and increases again until 90 days, revealing the complexity of the parallel hardening process within a mortar during the hardening process. At 90 days, were the mortar have somewhat stabilized, the natural pozzolan mortar presents the lowest amount of bound water, while the lime-metakaolin mortar L_M12.5 presents the highest value.
The inverse hydraulicity ration (calculated as the ratio of % CO
2 loss to the water chemically bound to hydraulic compounds%—excluding of course the mass loss attributed to portlandite dehydroxilation), which is an indication of a mortar’s hydraulic nature (decreasingly lower indices correspond to increasingly more hydraulic mortars), is also to be taken into consideration [
35]. All mortars at 90 days age present low inverse hydraulicity ratios (<7.5, which is considered as a threshold over which mortars with siliceous aggregates are considered as lime mortars according to Reference [
35]). Specifically, the lime-metakaolin mortars, L_M10.5 and L_M12.5 present values of 2.51 and 1.92 respectively; the higher percentage of metakaolin, as expected, led to a more hydraulic mortar with a lower inverse hydraulicity ration. The lime-natural pozzolan mortar presents an inverse hydraulicity ratio of 2.98, which is the highest among the examined mortars; this is also expected, as the natural pozzolan presents lower pozzolanicity than metakaolin. The commercial lime-metakaolin mortar presents the same inverse hydraulicity ratio with L_M12.5 (1.94).
3.2.3. Specific Conductivity and pH Measurements Results
Specific conductivity measurements, and respective calculation of total soluble salts content (%), TSS% in accordance to [
36], as well as Ph measurements, in order to examine the basicity of the mortars, were also conducted on the mortar specimens at different ages (
Table 12). An early stabilization of these values are important in order to avoid the development of a dynamic environment between the different building materials of the monument, as well as to ensure that the calcitic ancient stone is not affected by a very high basicity for too long (due to the presence of portlandite), until the chemical reactions of the mortars’ hardening processes are complete. As there is no standard procedure for the measurement of pH of lime-based mortars, the values can serve as relative values in order to compare different mortar mixes.
The extremely high values of calculated soluble salts at 0 days, is attributed to the presence a high amount of unreacted portlandite. At 0 days the natural pozzolan and the commercial lime-metakaolin mortar present total soluble salts values almost twice than the lime-metakaolin mortars. As time progresses and the chemical reactions connected to setting and hardening proceed, the calculated total soluble salts also decrease. By 14 days there is a considerable decrease in all mortar mixes, as they all presented values lower than 10%, except for the natural pozzolan mortar (L_NP12.5), a result which is in accordance with the thermal analysis results, were this mortar mix present the highest amount of mass loss associated with the dehydroxilation of Ca(OH)2. However, at 90 days, this mortar mix presents the lowest amount of soluble salts, even though a small amount of unreacted portlandite remains. At 90 days, the lime-metakaolin mortars present TSS% values slightly over the value of 3, while the lime-natural pozzolan mortar and the commercial lime-metakaolin mortar present values under 3.
In relation to pH all mortars present values >10 at 0 days, again connected to the presence of unreacted portlandite of the lime. As time proceeds, pH values decrease. At 14 days all samples present pH lower than 10, while at 90 days, all samples present values between 8 and 9, except for L_M10.5, which presents a value slightly higher than 9 (9.16).
3.2.4. Capillary Rise Tests
Capillary rise tests were conducted on cubic specimens of the mortar samples in order to examine their hygric behavior in relation to water uptake through capillarity. The measurements were conducted in accordance to EN 15801 (2010). Characteristics water uptake curves of the examined materials are presented in
Figure 6, while
Table 13 summarizes the capillary test results and specifically the C.R.C. (capillary rise coefficient) and the WAC
cap (%) which corresponds to the percentage of water uptake in relation to the dry mass of the sample before testing.
The two lime-metakaolin mortars present almost identical values; this is an indication that the small difference in metakaolin percentage does not significantly affect hygric behavior. The natural pozzolan mortar presents a much higher, however within the same range, capillary rise coefficient, while at the same time, it presents a lower percentage of water uptake in relation to initial dry mass after saturation through capillarity. The commercial lime-metakaolin mortar presents the lowest values regarding both parameters and is of a different range. The optimum hygric behavior is displayed by a mortar which will not aggravate water uptake of the structure as a whole, but will also display a homogenous behavior in relation to the other building materials.
3.2.5. Total Immersion Measurements
In addition to capillary rise tests, total immersion tests were also conducted in accordance to the procedure described in the respective
Section 3.1.6. The results are summarized in the following table (
Table 14):
The commercial lime-metakaolin mortar presents the lowest value of water absorption capacity through total immersion, while the lime-metakaolin mortars present the highest values. The values of the two lime-metakaolin mortars is very similar, with the mortar mix with increased metakaolin addition presenting a slightly higher value. The lime-natural pozzolan mortar presents a behavior intermediate of the lime-metakaolin mortars and the commercial lime-metakaolin mortar.
3.2.6. Flexural and Compressive Strength of Restoration Mortars
Flexural and compressive strength measurements were conducted at 14, 28 and 90 days of curing (
Table 15).All mortar mixes present flexural strength values above 1 MPa, already from 14 days age, except for the lime-natural pozzolan mortar; in fact the lime-natural pozzolan mortar presents about half the flexural strength of the other mortar mixes. The commercial lime-metakaolin mortar presents the highest values of flexural strength at all ages, while at three months it presents an average value over 2 MPa. Flexural strength increases with mortar age for all specimens up to 90 days, except for the lime-metakaolin mortar L_M12.5, where a decrease is noticed from 28 to 90 days. This is expected, as it is noticed than lime-metakaolin mortars acquire high values at early ages and then present a decrease in mechanical strength at higher ages. Compressive strength of the mortars presents a similar trend. Already from 14 days all mortars present adequate values of compressive strength, above 7 MPa, except for the lime-natural pozzolan mortar, which presents less than half this value. The commercial lime-metakaolin mortar presents the highest compressive strength value at all ages. Compressive strength increases with mortar age for all mortar mixes, except for the two lime-metakaolin mortars, were a decrease is observed from 28 days to 90 days.
Therefore, the performance of all mortars is considered adequate, as they acquire early strength, a necessity in such a restoration and in an area of such high seismicity as Rhodes is and also reach an adequate value of compressive strength at 90 days (all mortars, over 7 MPa). It is interesting that at 90 days, the two lime-metakaolin mortar present similar mechanical strength values; this is an indication that above a certain amount of added metakaolin in relation to lime, no difference is noticed (differences are within standard deviation). The commercial lime-metakaolin mortar presents the highest level of mechanical performance, acquiring compressive strength higher than 10 MPa at 90 days.
3.2.7. Ultrasound Measurements
In parallel, ultrasound measurements were also conducted on 5 cm × 5 cm × 5 cm specimens of the designed mortars. The results are summarized below (
Table 16) and refer to the average ultrasound of each mortar, considering all planes, as well as the ultrasound velocity of the condensation plane alone:
The lime-natural pozzolan mortar presents the lowest ultrasound velocity value among all mortar mixes, which is in accordance to compressive strength measurements. The commercial lime-metakaolin mortar presented the highest ultrasound velocity values. The lime-metakaolin mortars present intermediate values of the two. It should be noted that all mortars presented ultrasound velocity values within the relatively tight range ~1950 m/s to 2270 m/s. Furthermore, it should also be noted that the ultrasound velocity measured on the condensation plane (which was also the plane by which the samples were tested for compressive strength) is lower in all cases than the average value calculated when taking all planes into account; it is lower by ~4%, except for the case of the commercial lime-metakaolin mortar, where it is lower by ~12%, therefore within a reasonable range.
3.2.8. Aesthetic Compatibility of Restoration Mortar
In order to achieve aesthetic compatibility of the restoration mortar, several different pigments were added to the commercial lime-metakaolin mortar, in order to examine their effectiveness in achieving chromatic compatibility with the ancient stone (
Figure 7). Pigment addition is presented in
Table 17 (the percentage stated is by weight to the total dry mortar weight) along with the colorimetry results of the pigmented restoration mortars, in comparison to the ancient stone sample.
The addition of cassia resulted in a restoration mortar with the lowest ΔE*94, however, as was the case of the quarry stones, this was contradicted by visual observation. Therefore, it was decided to examine the difference in saturation ΔC*1,2 instead, as well as the difference in hue (ΔH*2,1). The lowest saturation difference with the ancient stone’s color parameters is achieved with the addition of 0.5% burnt obra and 0.25% ochre. The specific addition also achieved the second lowest value in relation to hue difference with the ancient stone. These results confirmed visual observations and thus it is advised to add these pigments in the aforementioned percentages, at least as final layer of any mortar application, aiming to achieve aesthetic compatibility.