1. Introduction
Ventilators are a type of equipment used to promote air flow [
1]. They are classified into two categories: power and natural ventilators [
2]. Natural ventilators, also known as unpowered ventilators, are equipment that use the pressure difference between the inside and outside of a building to drive the air flow inside the building [
3,
4]. Natural ventilators can considerably reduce building energy consumption [
5]. Therefore, investigations into optimizing natural ventilators are necessary [
6,
7]. Gonzalez et al. studied the ventilation performance of a natural ventilator under free flow conditions, and established its mathematical model [
8]. Kang et al. determined the relationship of air velocity with ventilators [
9]. Kim et al. found that the speed and ventilation volume of natural ventilators are positively correlated with the ambient wind speed [
10]. Research results have proven that the optimization of ventilators can improve air quality within a room [
11,
12].
Studies on the performance optimization of ventilators are important for building ventilation, which were implemented earlier in Europe and America [
13,
14,
15,
16]. Building openings and various ventilation equipment were the main focus of studies on natural building ventilation [
17], and ventilators can effectively improve indoor air quality [
18]. Santamouris [
19] investigated the relationship of air flow speed and indoor carbon dioxide concentration in classrooms with intermittent natural ventilation. Gan simulated the numerical of the indoor environment [
20]. These research results have encouraged further study of air flow, which were also the basis of our study [
21,
22].
At present, most studies on the ventilation performance of natural ventilators have been conducted through CFD simulation [
23,
24,
25]. Varela-Boydo and Moya, using CFD, test 28 different inlet extension designs [
26]. The results showed that the majority of designs increase air induction to the building by reducing the ascending currents from inside the inlet opening to the outside of the towers to a minimum. However, some of the tested designs formed vortexes inside the inlet openings, which prevented air induction. These results enrich the ventilation theory of natural ventilators, and provide methods to improve the volume of ventilators [
27].
However, few scholars have studied the combination of ventilation performance and fan blades. As such, in this study, we investigated the effects of combinations of natural ventilator and axial fan blades on ventilation performance. The design of the combination is shown in
Figure 1.
Since the 1950s, scholars have researched fan blades [
28]. Beiler found that forward fan blades can improve the ventilation performance of a fan [
29]. Hossain optimized the design of aircraft fans [
29]. Farrall and Simmons simulated and analyzed the fan of an aircraft [
30]. Elgowainy et al. found that the number of fan blades has an important impact on the static pressure of a fan [
31]. Yang et al. found that forward fan blades can reduce the pressure loss of axial flow fans, improving fan efficiency [
32]. Moreover, Vad et al. found that forward-type fan blades can significantly improve the flow field distribution at the tip of the fan blade, reducing energy loss, as shown in
Figure 2 and
Figure 3 [
33]. The influences of fan blade parameters, such as the number of fan blades, inclination angle, and bending direction, on fan ventilation performance have been investigated.
In our newly designed natural ventilator (swirl natural ventilator), we used different types of fan blades. We compared and analyzed the influence of design parameters, such as the number of axial fan blades, inclination angle, and bending direction, on ventilation volume and ventilation efficiency. Many research results have been published regarding the optimization of natural ventilators by improving its ventilation performance [
34,
35], but studies on the use of optimized natural ventilators for smoke exhaust in the case of fire are limited [
36]. Therefore, after the ventilation performance of this ventilator was improved through experiments, the proposed ventilator can be installed in buildings or tunnels. As such, when a fire occurs, the ventilator can quickly exhaust the smoke and reduce the temperature in the environment as much as possible, without consuming energy.
Our ventilator design considerably improves the ventilation volume of natural ventilators, thus enhancing the smoke exhaust performance in building or tunnel fires, and reducing the energy consumption of the building.
3. Results
3.1. Blade Number Optimization
The number of fan blades was set to three, four, five, and six. We compared the performance of the natural ventilator with different number of axial fan blades with that of the original natural ventilator without fan blades. To avoid the influence of other factors, the radius, inclination angle, bending direction, and the position of the fan blades were unchanged. The experimental conditions are listed in
Table 3.
Figure 15a–c shows the ventilation speed and wind speed at different testing points in the air duct.
Figure 15a–c shows that the ventilation volume, from high to low, was found for five, six, four, and axial flow fan blades at the same speed. When the number of axial fan blades was increased, the air volume, and thus ventilation performance, generated by the natural ventilator increased first and then decreased. With five axial flow fans, the natural ventilator produced the largest air volume, and its ventilation performance was the best.
According to the principles of fluid mechanics, when a natural ventilator works, the fluid in the duct is pushed by an axial force, which increases the energy of the fluid [
37]. When an axial flow fan blade is added, it rotates with the ventilator. In addition, an axial thrust is generated, which increases the ventilation capacity of the whole natural ventilator.
When axial fan blades are used, they should reduce the air collision caused by the rotation of the fan blades as the ventilation rate of the ventilator increases. To ensure the ventilation volume, the fan speed of the ventilator must be increased, which increases energy consumption. After adding three fan blades, the maximum ventilation volume was not obtained in the experiment (as shown in
Figure 15c, the maximum wind speed was 0.525 m/s with three blades). However, the addition of five fan blades resulted in the maximum experimental ventilation volume due to the moderate number of blades generating the minimum friction loss in air at a relatively low speed. The air entering the blade could gain more kinetic energy due to the lesser friction, resulting in a higher ventilation rate.
3.2. Blade Inclination Angle Optimization
The ventilation performance of the ventilator was the best with five axial flow fans. However, when an axial flow fan works with a natural ventilator, the flow distribution on the rotating plane of the fan blade is not uniform due to the blade inclination angle, which reduces the effect of a ventilator. By comparing the changes in the air volume of the natural ventilator for different fan blade inclination angles, we determined the optimal inclination configuration of the fan blades; the working conditions are shown in
Table 4.
The inclination angles of fan blades used in experiments were 5°, 15°, 20°, 25°, and 30°, as shown in
Figure 16.
Figure 17 shows that when other system parameters of the natural ventilator remained unchanged, the inclination angle of the fan blade and the ventilation rate of the ventilator did not show an linear increasing relationship. When the axial fan blade inclination angle was 25°, the air volume produced by natural ventilator was the largest; the lowest was produced when the inclination angle of fan blade was 5°.
With the increase in the fan blade angle, the pressure difference between the upper and lower surfaces of the fan gradually increased, which enhanced the air disturbance around the fan blade. The ventilation rate was not the maximum when the blade angle was 30° because the pressure between the upper and lower surfaces of the axial flow fan is too large when the fan blade angle is too large. Some friction occurs between the fan blade and the air, and part of the energy is lost. The formation of a flow field on the rotating blade surface is caused by air inflow. When the air collides with the blade surface, part of a secondary vortex may be produced, which reduces the air volume produced by the ventilator and reduces ventilation performance. Therefore, we determined that the optimal blade inclination is 25°.
3.3. Blade Bending Direction Optimization
Combined with the analysis of the previous experimental results, we found that the performance of the ventilator was the best with five axial flow fans and a 25° angle on the fan blades. Then, we studied the influence of the bending direction of the axial fan blade on the ventilation effect. Axial flow blades’ bending direction can be divided into forward and backward curved blades. The rotation direction of the forward curved blade is the same as that of the ventilator, whereas that of the backward curved blade is opposite to that of the ventilator. The experimental conditions are shown in
Table 5.
According to
Figure 18, we found the flow velocity in the air duct changed with the ventilator speed under different working conditions. Under the same rotating speed, the air volume of the ventilator with forward curved blades was significantly larger than that with the backward curved blade, indicating a better ventilation effect.
When the axial fan blade rotates with a natural ventilator, the forward blade of the axial fan blade contacts the air in the duct. Forward curved blades have a relatively short leading edge within a streamlined fan section, which reduces air drag. The rotating blade strikes the air, with relatively little kinetic energy lost to the fluid. The torsion angle of the back edge of a forward curved fan blade within a wind duct is significantly larger than that of the forward edge, so relatively high wind pressure can be generated. Therefore, this type of fan blade shape reduces the energy loss when a natural ventilator is rotating and improves its ventilation performance.
3.4. Relationship between Wind and Ventilation Speeds
Based on the above experimental analysis, we found that the ventilation effect of the natural ventilator was the best when forward curved axial flow fans are used with a blade inclination of 25° and five blades. Therefore, the experiment conditions were set as described in
Table 6.
As shown in
Figure 19, we found the speed of the original ventilator increased with increasing ambient wind speed. When the original ventilator rotated with the rated speed of 60 rpm, the wind speed with the fan outlet was 5.18 m/s. However, the same wind speed applied to the optimized ventilator caused rotation at 57.06 rpm. Therefore, compared to the original ventilator, the rotation speed of optimized ventilator was reduced by about 3 rpm.
As mentioned above, when a ventilator works, it can be approximately regarded as a fan system, and the speed of the ventilator is proportional to the environmental wind speed. In the experiment, when fan blades were added, the overall approximation could be regarded as a series superposition of two fan systems. Because the added fan blades are small, the natural ventilator consumes little energy for rotation. When the same wind speed acts on the ventilator, the speed of the ventilator decreases, but the curved slope of ventilator speed with the change in ambient wind speed remains unchanged.
Figure 20 compares the relationships between wind speed in the air duct and natural ventilator speed before and after optimization.
According to the above experimental results, compared to the original natural ventilator, the ventilation capacity of the newly designed natural ventilator is higher. For example, at point 3, when the original natural ventilator works at 60 rpm, the wind speed into the duct is 0.33 m/s. When the same energy is consumed, the rated speed of the newly designed ventilator is 55.5 rpm and the wind speed in the duct is 0.37 m/s.
3.5. Quantitative Calculation of Optimized Natural Ventilators
3.5.1. Ventilator Energy Savings
When the blades of a natural ventilator rotate, environmental wind on the natural ventilator, which converts the wind energy into the mechanical energy of the ventilator, and the kinetic and potential energy of the fluid. The equation is as follows:
where
W is the external environmental energy; Δ
E1 is the variation in kinetic and potential energy before and after fluid flowing through the natural ventilator; Δ
E2 is the mechanical energy consumption of a. natural ventilator during rotation; Δ
E3 is the energy losses, such as fluid flow loss and ventilator rotational friction loss.
where
m1 is the mass of fluid, kg;
v1 and
v2 are the velocity of fluid before and after flowing through natural ventilator, m/s, respectively;
Z1 and
Z2 are the variation in potential energy of fluid before and after flowing through natural ventilator, m, respectively.
Because the air volume loss during the whole process of the fluid flowing through the natural ventilator can be approximately ignored, the temperature change during the whole process of the flow is very small, and the change in fluid density can be ignored, the following flow equation can be obtained:
The shape of the natural ventilator was irregular, but it could be approximated as an elliptical cylinder, as shown in
Figure 21.
where
I is the momentum of inertia about the cylindrical surface, kg·
m2;
m2 is the mass of the natural ventilator, m/s;
r is the radius of the cylindrical surface, m;
R is the radius of the exhaust outlet at the bottom of the natural ventilator, m;
L is the maximum middle radius of the natural ventilator, m; and
is the angular velocity of the natural ventilator, rad/s.
For calculation, a single axial fan blade is approximately equivalent to a thin disk with a radius
ri:
where
is the rotational kinetic energy of a single axial fan blade, J;
mi is the mass of a single axial fan blade, m/s;
ri is the radius of the thin disk,
m; and
r1 is the radius of the axial fan blade,
m.
According to the above ventilation calculation equation, the total capacity consumed by the original ventilator was calculated using the parameters in
Table 7, as follows:
The total energy (
W) that is input by the external environmental system is required when the natural ventilator rotates to the rated speed of 60 rpm:
Through experiments, we found the average speed of the optimized natural ventilator
n’ was 57.06 rpm = 0.951 r/s;
According to the above equation, the energy consumption saved by the optimized natural ventilator (Δ
E) is
Therefore, the energy consumption of the optimized natural ventilator was reduced by 2.952 J.
3.5.2. Ventilation Volume
When the fan works, the air volume generated by the fan is proportional to the speed of the fan blades. The ventilation volume calculation equation of the ventilator is as follows:
where
Q1 is the air volume of the original natural ventilator at different speeds,
Q2 is the air volume of the optimized natural ventilator at different speeds, m
3/s;
n1 and
n2 are the fan speeds, rpm; and
k is the scale factor.
When the natural ventilator and the axial fan blade rotate, the working principle of the fan system is similar to that of the fan system. The relationship between the air volume and the rotating speed is as follows, and the scale factor
k is affected by the shape of the ventilator and the axial fan blade:
where
q is the air flow generated by the rotation of the natural ventilator and axial fan blade, r/s;
n is the speed of ventilator, r/s; and
k is the scale factor.
According to the analysis of the experimental results, assuming that only the ventilator was working, , we found the scale coefficient k1 was 0.339. When axial fan blades are added to the ventilator, . We found the scale coefficient k2 was 0.389. According to the experimental results, k1 and k2 are applicable to the different types of fan blade settings.
The original natural ventilator worked at 60 rpm = 1 r/s, and the wind speed in the duct was 0.33 m/s. However, when the same energy was consumed, the average rated speed of the natural ventilator, which had been optimized, was 57.06 rpm = 0.951 r/s, and the wind speed in the duct was 0.37 m/s.
Before the ventilator was optimized, the volume
was 0.339 × 1 = 0.339 m
3/s = 1200.4 m
3/h. After the ventilator was optimized, the volume
was 0.389 × 0.951 = 0.37 m
3/s = 1333.2 m
3/h. Then,
η was calculated as:
The ventilation capacity of the optimized natural ventilator was increased by 11.1%.
3.6. Smoke Exhaust Performance of Optimized Natural Ventilator
The working conditions of fire smoke experiments using the original and optimized ventilator are shown in
Table 8.
According to
Figure 22, when the fire was small (15 × 5 × 4 cm), the effects of the optimized and original ventilators on temperature reduction were approximately the same. This is because the thermal pressure driving force was not enough to drive the optimized ventilator when the fire was small. Therefore, the temperature did not show an obvious downward trend.
However,
Figure 23 shows that the optimized ventilator markedly reduced the temperature under the thermal pressure driving force of the fire.
The hot pressure driving force generated by the flame makes the ventilator rotate at a higher speed. Therefore, if the optimized ventilator is used for smoke exhaust, the temperature in the air duct will decrease faster, the temperature generated by the flame can exhaust the smoke faster, and the smoke exhaust efficiency of the ventilator will be improved.
4. Conclusions
To further apply an unpowered ventilator in different buildings or tunnels and quickly exhaust smoke during building and tunnel fires, in this study, we conducted a series of experiments to investigate its ventilation and smoke exhaust performance. Our conclusions are summarized as follows:
- (1)
After adding a set of axial fan blades below the natural ventilator, the rotational speed of the ventilator decreased at the same power, but the ventilation volume of the ventilator increased, and the ventilation performance of the ventilator was enhanced.
- (2)
At the same speed, with increasing numbers of axial flow fan blades and increasing fan blade angle, the air volume of the ventilator first increased and then decreased. When the number of fans was five and the angle was 25°, the air volume of the ventilator was the largest and the ventilation effect was the best. Compared to adding backward curved fan blades, the ventilator with forward curved blades produced a larger air volume and a better ventilation effect at the same wind speed.
- (3)
When the wind speed at the fan outlet reached 5.179 m/s, the original ventilator rotated at the rated speed of 60 rpm. When the same wind speed acted on the optimized ventilator, the speed was 57.06 rpm; the speed was reduced by 4.5 rpm. The air volume was increased by 11.1%, and the energy consumption was reduced by 2.952 J.
- (4)
The optimized ventilator could quickly exhaust he fire smoke in an actual experiment and lower the temperature of the ventilator without consuming energy. Therefore, the optimized ventilator can be installed in buildings or tunnels to quickly exhaust fire smoke.
The natural ventilator constructed in this study was a swirling natural ventilator 6. This type of unpowered ventilator was also used in the smoke exhaust experiments. Therefore, we conclude that this type of ventilator is more suitable for selected flow natural ventilators, and the optimized natural ventilator is suitable for smoke exhaust from buildings or tunnels. However, in other scenes (such as factories), the optimized unpowered ventilator has not been tested, which is a future research direction for natural ventilator smoke exhaust.