Next Article in Journal
Study on Low-Velocity Impact Resistance of SMA-CFRP U-Shaped Structure Considering Curing Residual Stress
Previous Article in Journal
Parameter-Free Metaheuristic-Based Method for Reinforced Concrete Frame Cost Optimization
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

The Effect of Solid-Phase and Melt Synthesis Methods on Dipole Ordering and Ion Conductivity of the Polar α-Phase of Na3Fe2(PO4)3 Polycrystals

1
Energy Institute, Saken Seifullin Kazakh Agrotechnical University, Zhenis Ave., 62, Astana 010011, Kazakhstan
2
Faculty of Electronics and Automation Engineering, I. Karimov Tashkent State Technical University, Almazar District, St. Universitetskaya, 2A, Tashkent 100095, Uzbekistan
*
Authors to whom correspondence should be addressed.
J. Compos. Sci. 2026, 10(5), 232; https://doi.org/10.3390/jcs10050232
Submission received: 15 March 2026 / Revised: 15 April 2026 / Accepted: 24 April 2026 / Published: 27 April 2026
(This article belongs to the Section Composites Applications)

Abstract

The article investigates the dielectric and conductive properties of the polar α-phase of Na3Fe2(PO4)3 polycrystals synthesized by solid-phase (sample type 1), melt (type 2), and melt-quenching (type 3) methods. To enable a rapid assessment of the dielectric properties of the polar α-phase of Na3Fe2(PO4)3, the thermo-polarization mobility parameter μTp(T, E(ω)) was introduced. By studying the dielectric properties, it was concluded that the polar α-phase of type 1 samples consists of large and small dipoles and ordered sodium cations, which possess low values of μTp(T, E(ω)), indicating the presence of strong interaction forces between the crystal lattice and the cationic part of the polycrystal. Additional studies of the samples’ conductivity confirm this conclusion. Studies of the polar α-phase of Na3Fe2(PO4)3 in type 2 samples have established that their structure contains dipoles and sodium cations with higher values of μTr(T, E(ω)), and also exhibits higher conductivity than Type 1 samples. These data indicate a weakening of the interaction forces between the cationic and anionic components in type 2 polycrystals due to a partial increase in crystal symmetry. The results of studies of the polar α-phase of type 3 samples show that their structure contains dipoles and sodium cations with higher values of μTr(T, E(ω)), and also exhibits higher conductivity than type 2 samples. It is concluded that the structure of type 3 samples is characterized by weak interaction forces between the cationic and anionic parts as a result of an increase in the symmetry of the polar α-phase of Na3Fe2(PO4)3, caused by sharply graded temperature conditions during the synthesis of polycrystals. By studying the dielectric properties of cathode materials, it is possible to obtain information on the extent of interactions between the cationic and anionic components in polycrystals. It is, therefore, appropriate to use this approach when investigating a wide range of new dielectric and ion-conducting materials.

1. Introduction

The high energy density and long service life of LIBs are key factors driving their popularity. Due to the rapid development of sectors such as portable electronics, drones, electric vehicles, robotics, and alternative energy sources, there is a growing demand for efficient LIBs [1,2,3,4,5,6].
The high cost of lithium necessitates the development of cheaper sodium-ion batteries (SIBs) [7,8,9]. However, SIBs have lower energy densities than LIBs, which is why the production of such commercial power sources has so far been held back [10,11]. The growing demand for renewable energy sources such as wind and solar power, coupled with their intermittent nature, necessitates the development and construction of energy-intensive, large-scale power SIB [12,13,14,15,16].
The efficiency of batteries depends on cathode materials, which must ensure high redox potential, electrical conductivity, electrochemical activity, and structural stability during cycling [17,18]. The cathode material α-Na3Fe2(PO4)3 can be used to test new methods for producing effective materials for SIBs, as it possesses the necessary ionic conductivity, structural stability, and redox potential [19,20,21,22]. The structure of Na3Fe2(PO4)3 belongs to the NASICON-type rhombohedral crystal lattice and exhibits three polymorphic forms: α, β, and γ [23,24,25,26].
The anionic crystal framework of this type contains extensive cavities of types (M(1)) and (M(2)), in which sodium cations are located [27,28]. A visual representation of the monoclinic distorted crystal framework α-Na3Fe2(PO4)3 is shown in Figure 1 [29].
The structure of the α-phase of Na3Fe2(PO4)3 has a superstructural unit cell and is characterised by antiferroelectric dipole ordering (AFE) [24,30]. After the α→β phase transition, the structure of the β-Na3Fe2(PO4)3 crystal becomes rhombohedral with space group R3c, although the unit cell retains weak superstructural reflections [24]. During the phase transition, the anion sublattice undergoes minor structural shifts, but the cation sublattice undergoes significant changes in the distribution of sodium cations [31,32,33].
The framework method of constructing the anion crystal structure {[Fe2(PO4)3]3−}3∞ and the presence of two types of cavities (M(1)) and (M(2)), as well as ‘windows’ between the cavities, contribute to the formation of three-dimensional ‘conductivity channels’ in the crystal framework [25,26,27,28,29].
The structure of the polycrystal in the α-phase Na3Fe2(PO4)3 is monoclinicallydistorted(pr. gr. C2/m), which leads to a shift from the equilibrium centres of statistically arranged sodium cations relative to the anionic framework and the formation of a dipole-type AFE, contributing to a decrease in ionic conductivity [30,31]. The patterns of the ordered distribution of sodium cations within the (M(1)) and (M(2)) cavities of the crystal lattice have been studied in [32,33,34].
The conductivity and electrical capacitance properties of the α-Na3Fe2(PO4)3 polycrystal depend on the choice of solid-phase or melt synthesis technology, i.e., on the thermodynamic conditions of sample synthesis [35,36,37]. The polycrystal α-Na3Fe2(PO4)3 is used as a cathode material at room temperature; it is necessary to determine the influence of various thermodynamic factors of synthesis on the roles of the cationic and anionic parts of the crystal lattice in the formation of dipole ordering and ionic conductivity.
This work aims to determine the influence of the process conditions for solid-state and melt synthesis methods on the degree of dipole ordering in the polar phase of the α-Na3Fe2(PO4)3 polycrystal, as well as on its dielectric and ionic conductivity properties.

2. Materials and Methods

Na3Fe2(PO4)3 polycrystals were obtained using the following reagents: Na2CO3, Fe2O3, and NH4H2PO4. (All reagents were of the ‘OSCH’ brand, Labhimprom, Republic of Kazakhstan, Almaty).
To achieve the set goal, Na3Fe2(PO4)3 polycrystals were obtained using solid-phase, melt, and melt-quenching synthesis methods.
Structural studies of polycrystalline Na3Fe2(PO4)3 samples were carried out using a diffractometer (CuKα radiation from Bruker, Karlsruhe, Germany). Particle sizes were determined using an optical method. Sample density studies were conducted using a pycnometer method.
The polarization of the samples was carried out by studying the dependence of the dielectric permittivity ε(T, ω) in the range of T = 300–450 K and frequencies v = 2 kHz–1 MHz using E7-30. (MNIPI, Minsk, Belarus).
The ionic conductivity of the samples was determined using the impedance method with VM 507 and VM-538 devices, analyzing the impedance of the Na3Fe2(PO4)3 polycrystal as a function of temperature in the temperature range T = 300–450 K.

3. Results and Discussion

3.1. Synthesis of Samples

The synthesis of samples began with mechanical grinding of the initial mixtures in a planetary mill, pressing the resulting mixture into tablets, and firing for 1.5 h at a temperature of 350 °C. Then, the heat-treated mixture of reagents was ground, pressed into tablets, and fired.
The diagram of the ceramic technology for the solid-phase synthesis of type 1 Na3Fe2(PO4)3 polycrystals is shown in Figure 2, and the technological modes of sample synthesis are given in Table 1.
The diagram of the melt-based synthesis technology for type 2 Na3Fe2(PO4)3 polycrystals is shown in Figure 2, and the technological modes of sample synthesis are given in Table 1.
The reagents were melted using an URN-2-ZP radiation heating unit [38]. After cooling the melt in air, the precursors were obtained. The melting and cooling processes were carried out in air. Type 2 polycrystals were obtained after isothermal calcination of the precursors at T = 820 °C.
In the melt-quenching method, the precursors were synthesized from a mixture of heat-treated reagents using a melting apparatus that heated and melted the samples using heat flow and IR radiation. The melt droplets were then rapidly cooled in a quenching device to obtain precursors in the form of droplets, balls, and wires. To produce type 3 polycrystals from the precursors, they were ground, pressed, and sintered at 820 °C for 2 h. The sequence of operations for the synthesis of polycrystals using the melt-quenching method is shown in Figure 2, and the process parameters for the synthesis are given in Table 1.
As a result of the synthesis, three types of Na3Fe2(PO4)3 polycrystals were obtained, which were dark brown in colour and in the form of tablets (10 mm in diameter and 1 mm thick).

3.2. Results of Structural Studies of Na3Fe2(PO4)3 Polycrystals Obtained by Solid-Phase and Melt Methods

From the diffractograms of three types of Na3Fe2(PO4)3 polycrystals shown in Figure 3, it can be seen that all three samples have clearly defined peaks at the same angles, but with different peak intensities. Based on the diffractograms shown in Figure 3, it can be concluded that the type 3 and type 2 polycrystals crystallized better and have a more distinct crystal grain structure than the type 1 samples, as they exhibit more intense peaks.
The diffractograms of the obtained samples were indexed using the Origin program, and the calculated data are given in Table 2. It was also established that the three types of Na3Fe2(PO4)3 polycrystals have a monoclinic distorted crystal structure of pr. gr.

3.2.1. Dielectric Properties of Polycrystals of the α-Phase of Na3Fe2(PO4)3 Type 1

Since the α-phase of Na3Fe2(PO4)3 is polar, it is advisable to study its dielectric properties, as dielectric spectroscopy can provide additional information about the interaction between the cationic and anionic parts of the crystal lattice, which is necessary for analyzing the conductive properties of the sample.
The temperature-frequency dependencies of the dielectric permittivity (ε(T, ω)) of the Na3Fe2(PO4)3 polycrystal obtained by the solid-phase method (sample type 1) demonstrate the dispersion of ε parameters from frequency and temperature in the dipolarly ordered α and ion-conducting β phases (see Figure 4).
The dependence of the dielectric permittivities of α-Na3Fe2(PO4)3 on temperature is weak at low frequencies of the electric field (at ω = 200 kHz) and virtually absent at high frequencies, indicating the presence of a set of poorly mobile, dipole-ordered and ordered sodium cations. Consequently, the influence of thermal energy and an external electric field on the polar state of the α-Na3Fe2(PO4)3 structure, formed by spontaneous AFE-type dipole ordering, has virtually no effect on the strong bonds between the cationic and anionic parts of the polycrystal.
The increase in the dielectric permittivity (εi) of the polycrystal with rising temperature (T) and electric field (E(ω)) at frequency (ωi) can be expressed by the thermo-polarization mobility (μTp(T, E(ω)), which characterizes the ability of charged particles to polarize when the temperature changes by 1 degree (∆T = 1 K) under the influence of an external electric field E(ω),expressed as follows:
μ T p T , E ω i = 1 E ( ω i ) ε 2 T , E ω i ε 1 T , E ω i T 2 T 1 = 1 E ( ω i ) Δ ε T , ω i Δ T
When a single electrical signal E(ω) = 1 is applied to the sample, Formula (1) is simplified:
μ T p T , E ω i = ε 2 T , ω i ε 1 T , ω i T 2 T 1 = Δ ε T , ω i Δ T
In this case, the thermo-polarisation mobility of the samples at a specific frequency ωi, μTp(T, E(ωi)), is determined by the slope of the ε(T, ω) curve.
Judging by the dependence ε(T,ω) (Figure 4a), it can be assumed that in a unit volume of α-Na3Fe2(PO4)3 at frequencies above ω = 1 MHz, there is one third of unpolarised but ordered sodium cations [27,28]. As the symmetry of the polycrystal in the β-phase of Na3Fe2(PO4)3 increases, a further rise in the ε values is observed, due to the interaction of the dipole-disordered subsystem of mobile or ‘free’ sodium cations with an alternating electric field.
The transition from the dielectric (α) to the ion-conducting (β) phase in Na3Fe2(PO4)3 at a temperature of Tα→β = 368 K is accompanied by a sharp increase in dielectric permittivities (see Table 3), as thedipole-ordered subsystem is rearranged into a partially disordered one due to a change in their symmetry from c/2 to 3Rc [27,28,29].

3.2.2. Dielectric Properties of Na3Fe2(PO4)3 Polycrystals of Type 2

Figure 5 shows the dependencies ε(T, ω) of the type 2 Na3Fe2(PO4)3 polycrystal.The dependence ε(T, ω) shows that the polar α-phase of Na3Fe2(PO4)3 is characterized by a slight increase in dielectric permittivity with rising temperature, indicating a slight increase in the value of μTr(T, E(ω)) for dipole-ordered sodium cations.
The increase in the thermo-polarization mobility of dipoles and sodium cations within the cavities of the crystal lattice indicates their ability to undergo vibrational motion under the influence of thermal energy, and to become further polarized (∆μTp) under the influence of an electric field, increasing the dielectric permittivity ε to a value of (ε + ∆ε) due to the partial weakening of the interaction forces between the cationic and anionic crystal frameworks.
The increase in the value of μTr(T, E(ω)) in type 2 polycrystals may be attributed to the fact that these samples were formed by isothermal sintering from precursors, thestructure of which was subjected to intense hydrostatic compressive forces, as they were obtained by rapid cooling of the melt (see Table 1). It is possible that during the sintering of the precursors, under the action of residual compressive forces, a partial removal of the monoclinic distortion of the crystal lattice occurred, which is equivalent to a partial increase in the symmetry of type 2 polycrystals.
It should be noted that with an increase in the electric field frequency, a decrease in dielectric permittivity is observed in the ε(T,ω) dependence (Figure 5). This change in the dielectric permittivity of the samples is probably due to the interaction of ‘small’ dipoles with high electric field frequencies. These data indicate that the polarized state of the α-phase of Na3Fe2(PO4)3 is formed by clearly ordered ‘large’ and ‘small’ sodium dipoles. It can be assumed that at frequencies above 1 MHz, unpolarized but ordered sodium cations may be present.
It should be noted that in type 2 samples, there is a slight jump in dielectric permittivity (∆ε) compared to type 1 samples near the Tα→β transition temperature (see Table 3 and Figure 5). These changes indicate that Type 2 samples were formed under moderate hydrostatic pressure, which contributed to an increase in the polarization of dipoles and sodium cations in the α-Na3Fe2(PO4)3 polycrystals as a result of a partial increase in symmetry within the monoclinic-distorted structure of the α-phase. Conversely, hydrostatic pressure leads to a decrease in the polarization of particles in the β-phase due to a partial reduction in the symmetry of its rhombohedral structure, caused by isotropic compressive forces during the preparation of type 2 samples.

3.2.3. Dielectric Properties of Na3Fe2(PO4)3 Polycrystals Type 3

Figure 6 shows the temperature-frequency dependence of the dielectric permittivity (ε(T, ω)) of a type 3 Na3Fe2(PO4)3 polycrystal. The ε(T, ω) curves show that the polar α-phase of the type 3 Na3Fe2(PO4)3 polycrystal is characterized by higher values of ε than in type 2 samples, which may be attributed to an increase in the concentration of dipole-ordered particles due to the higher density of samples of this type (see Table 2).
The noticeable increase in ε in the ε(T) plot for the α-phase of the Na3Fe2(PO4)3 type 3 polycrystal indicates the presence of more thermally polarized mobile sodium particles than in type 2 samples. The increase in ε in the ε(T) curve may be attributed to the fact that sodium cations undergo greater vibrations under the influence of thermal energy, whilst the external electric field creates additional induced polarization on top of the existing spontaneous polarization in α-Na3Fe2(PO4)3, leading to greater particle polarization, i.e., an increase in the sample’s dielectric constant. The noticeable increase in μTp(T, E(ω)) or the thermo-polarization mobility of sodium particles in type 3 samples may be attributed to a significant increase in the symmetry of the monoclinically distorted crystal lattice of α-Na3Fe2(PO4)3, since the polycrystals were synthesized from precursors whose structure underwent greater compressive deformation due to the melt quenching procedure (i.e., rapid cooling of the melt) than in the preparation of Type 2 samples (see Table 1).
In general, the patterns of change in dielectric permittivity with electric field frequency in type 3 samples remain the same as in type 1 and type 2 samples.
In type 3 samples, a small jump ∆ε is observed at temperature Tα→β (see Table 3), comparable to type 2 samples (Figure 6), so the change in ∆ε can be interpreted in the same way as in the case of type 2 samples.
Furthermore, a qualitative assessment of the interaction between cations and anions in the α-phase of Na3Fe2(PO4)3 samples can be carried out using the lattice gas model [39]. According to this model, in an ionic conductor crystal, the total two-particle potential of the electrostatic interaction between the equilibrium-distributed ions in the crystal can be expressed, according to [39], as follows:
V r = q 2 ε r r
From a microscopic point of view, it is necessary to take into account the interaction between the charges (q) of the i-th cationic and j-th anionic sublattices of the Na3Fe2(PO4)3 crystal; therefore, Equation (5) can be rewritten as follows:
V r i j = 1 ε r i = 1 j = 1 n q i q j r i j
where ε r is the absolute dielectric constant of a medium;
r i j is the distance between the centers of the i-th and j-th charges of the anionic and cationic sublattices of the crystal.
It follows from Equation (3) that the potential V r i j is proportional to the inverse of the sample’s dielectric permeability 1 ε r . It follows from Equation (3) that the potential is proportional to the inverse of the sample’s dielectric constant.
Therefore, for a comparative assessment of the electrostatic interaction potential of the total charges between the three types of samples, it is sufficient to determine and specify the value of K V = 1 ε r K in Table 3, which is a coefficient serving as a comparative measure of the interaction potential V r i j of charges in polycrystals, since the charges and structural units of these samples are similar to one another.
According to (3), the electrostatic interaction potential of the total charges between the anionic and cationic parts of Na3Fe2(PO4)3 is weaker in type 3 samples compared to type 1 and 2 samples, since the ε of type 3 samples is greater than that of type 2 samples, and the distancesbetween charges in the three sample types are comparable.
Distinctive features of the parameters characterizing the dielectric properties of the three types of samples are presented in Table 3.
According to Table 3, the thermo-polarization mobility of type 3 samples is the highest, whilst, based on an assessment of the qualitative total interaction potential between charges, they have the lowest value among the other sample types, indicating a weaker bond between the cationic and anionic parts of the crystal lattice than in samples of types 1 and 2. Thus, type 3 samples can be classified as dielectric-ionic conductors.

3.3. Conductive Properties of Na3Fe2(PO4)3 Polycrystals Obtained by Solid-Phase and Melt Methods

The ionic conductivities of Na3Fe2(PO4)3 polycrystals were determined usingthe impedance method. To establish the influence of synthesis methods on the ionic conductivity of α- and β-Na3Fe2(PO4)3 polycrystals, it is advisable to determine the temperature dependencies σ(T) of these samples. Figure 7 shows that the nature of the change in conductivity dependencies σ(T) for three samples within the α- and β-phases obeys the Arrhenius law:
σ α , β = σ 0 α , β     e x p Δ E α , β k T
where σ 0 α σ and σ 0 β σ are the conductivities of the α-phase at T = 300 K and the β-phase at T = 400 K; ∆E is the activation energy of conductivity; k is Boltzmann’s constant; and T is the absolute temperature.
It is likely that the ionic conductivity of α-Na3Fe2(PO4)3 type 1 samples can be attributed to unpolarised ordered sodium cations. According to the hopping model, the ionic conductivity (σ) of α-Na3Fe2(PO4)3 polycrystals can be represented as the hopping of sodium cations from cavity M(2) to cavity M(1) through the conductivity ‘window’ of the three-dimensional crystal lattice along the conductivity channel under the action of an electric field. Ionic conductivity (σ) is proportional to the amount of charge carriers (q), their concentration (n), and mobility (μ) and is expressed by the formula:
σ = q n μ
The low conductivity of type 1 samples (Figure 7) may be due to theirlow concentration of sodium cations per unit volume, since their density is not high. Also, ordered sodium cations have low mobility and high activation energy values (see the dependence ε(T, ω) shown in Figure 7 and Table 4). The electrostatic interaction between the cationic and anionic parts is high due to lower ε values than insample 3 (see Table 3).
The conductivity of type 2 samples is slightly higher than that of type 1 samples, since the concentration of sodium cations per unit volume (density) and their mobility are higher compared to type 1 samples. The conductivity of type 3 samples is higher than that of type 2 samples, since their density, charge carrier concentration and mobility are higher than those of type 2 samples (see Figure 5 and Table 2).
Analysing the conductivity parameters of the three types of samples shown in Table 4, it can be concluded that type 2 samples have higher conductivity compared to type 1 samples, but lower than type 3 samples. The activation energy of type 2 samples is lower than that of type 1 samples, but higher than that oftype 3 samples.

3.4. Influence of the Thermodynamic Synthesis Regime on Dipole Ordering and Ionic Conductivity of α-Na3Fe2(PO4)3 Polycrystals

The dielectric and conductive properties of three types of Na3Fe2(PO4)3 polycrystals differ from each other, since the samples were synthesized under different thermodynamic conditions. The state of the system is characterized by Gibbs energy (G) during sample synthesis. According to [40], nucleation and crystallization processes are possible in systems that are out of equilibrium, when supercooling (∆T) occurs at temperatures (T) lower than the melting point (Te):
Δ T = T e T ,
and the change in Gibbs energy in the system ΔG(T) < 0:
Δ G = Δ T Δ S < 0 ,
where ∆S is the change in entropy during crystallization, i.e., the difference between the entropy of the crystal and the entropy of the amorphous substance.
Regardless of the synthesis method used, nucleation and crystallization must occur under the conditions specified in (8). Since the entropy S of the system cannot be negative, the supercooling must be negative (∆T < 0) to satisfy the conditions in (8).
Type 1 samples are obtained by a solid-phase method during isothermal firing of the charge. During isothermal heating at 600 °C, a solid-phase reaction between the reagents may occur. Prolonged heating (7 h) likely brings the system into a metastable state, when, under the influence of temperature fluctuations, i.e., at ∆T < 0 (for example, ∆T < 0 during automatic shutdown and startup of the muffle furnace), nucleation is possible. For further nucleation and crystallization, heating for 7 h at 820 °C is required. The growth of crystallites will occur through the prolonged diffusion of constituent particles from the sample towards the nuclei. However, the transition from a metastable state to a solid-phase crystalline structure takes place via a phase transformation. The sequence of technological processes in the synthesis of type 1 polycrystals is shown in Figure 8.
It is likely that, in the melt synthesis method for Type 2 samples (Figure 9), the chemical reactions leading to the formation of the substance occur during the rapid melting of the charge, whilst the conditions favorable for the nucleation of crystallites arise under conditions of temperature-gradient super cooling (∆T) of the melt, i.e., when the melt temperature T = 980 °C rapidly decreases to the ambient room temperature (Tr) through heat dissipation into the atmosphere.
Under conditions of moderate gradient-temperature undercooling (∆T) of the melt, the structures of the forming precursors may undergo significant compressive deformation (ε), whilst the crystallite nuclei within the precursors are subjected to moderate mechanical stresses (σ) and compressive forces [41]. With further isothermal heating of the precursors for 7 h, the mechanical stresses will decrease, but residual stresses and strains will remain in the structure of the resulting polycrystals.
It is likely that, during the synthesis of Type 3 samples by rapid cooling of the melt, the nucleation of numerous crystallites in the precursors occurs during the rapid cooling of the melt (ΔG(T) < 0), i.e., at high cooling rates (16.3 °C/s) (see Table 1). Under these conditions, enormous compressive deformations and mechanical stresses must be created in the forming precursors [41,42,43]. It is likely that isothermal sintering of the precursors at T = 820 °C for 2 h partially relieves the compressive deformations and mechanical stresses in the forming polycrystals; however, the action of residual stresses may contribute to the partial relief of monoclinic distortions in the crystalline framework of the crystallites within the α-Na3Fe2(PO4)3. This process can be described as a partial ‘symmetrization’ of the monoclinic structure of α-Na3Fe2(PO4)3.
The sequence of technological processes for the synthesisof type 3 samples is shown in Figure 10.
The increase in the thermally polarized mobility of dipoles and sodium cations in the polar α-phase of the Na3Fe2(PO4)3 polycrystal is likely due to a partial ‘symmetrization’ of the monoclinic unit cell in samples of types 2 and 3.
Thus, in fusion-based methods for synthesising polycrystals, the cooling rate of the precursors is a decisive factor influencing the formation of the dielectric and conductive properties of α-Na3Fe2(PO4)3.

4. Conclusions

  • The solid-phase synthesis of Na3Fe2(PO4)3 polycrystals (Sample Type 1) proceeds over a prolonged period under isothermal conditions, leading to the formation of a polar α-phase with pronounced dielectric properties, characterized by low density and conductivity. The polar α-phase of Na3Fe2(PO4)3 is characterized by the presence of ‘large’ and ‘small’ polarized dipoles, and a small number of ‘free’ but ordered sodium cations, which possess low thermo-polarization mobility μTp(T, E(ω)), indicating strong interactions between the cationic and anionic parts of the crystal lattice, caused by significant distortion of the rhombohedral structure of Na3Fe2(PO4)3 polycrystals. The dielectric nature of the polar α-phase of Na3Fe2(PO4)3 is confirmed by a sharp increase in dielectric permeability during the phase transition to the ion-conducting β-phase.
  • The melt synthesis method for Na3Fe2(PO4)3 polycrystals (Type 2 samples) is carried out by rapidly melting the charge and cooling it at a rate of 3.26 °C/s; consequently, the polycrystals of the polar α-phase exhibit a less monoclinically distorted structure, better faceting, and higher density than Type 1 samples. The synthesis time is reduced by a factor of 2 compared to solid-phase synthesis. It has been established that the polar α-phase is moderately dielectric, exhibits a higher μTp(T, E(ω)) than in Type 1 samples, and is characterized by the presence of both polarized and unpolarized sodium cations. These data may be associated with a partial reduction in the interaction between the cationic and anionic parts of the crystal lattice, resulting from a partial increase in the symmetry of the polycrystalline structure.
  • The melt-quenching method for synthesizing Na3Fe2(PO4)3 polycrystals (3 sample types) involves rapidly melting the charge and quenching it at a rate of 16.3 °C/s. This method reduces the synthesis time by a factor of 7 compared to solid-state synthesis, yielding polycrystals of the polar α-phase with a more perfect grain structure, higher density, higher conductivity, and a less monoclinically distorted structure than type 2 samples. The polar phase of α-Na3Fe2(PO4)3 in type 3 samples is ion-conducting and is characterized by higher values of μTp(T, E(ω)) than in type 2 samples. These data indicate a weaker bond between the cationic and anionic parts of the crystal lattice, associated with greater ‘‘symmetrisation” of the structure than in type 2 samples.
  • An investigation intothe dielectric properties of the polar phase in three types of polycrystals has enabled an assessment of the degree of interconnection between the cationic and anionic components of their crystal frameworks. The obtained data facilitate interpretation of the ionic conductivity properties of the samples; therefore, dielectric spectroscopy is recommended when investigating new cathode materials.

Author Contributions

Conceptualization, project administration, and funding acquisition, writing—review and editing A.S.N.; writing—original draft preparation, software A.A.N.; investigation E.A.N.; validation N.F.Z.; resources and data curation, methodology D.E.U.; formal analysis A.B.U.; validation K.U.M. All authors have read and agreed to the published version of the manuscript.

Funding

This work was supported by grant funding from the Ministry of Science and Higher Education of the Republic of Kazakhstan (Grant No. AP26104305).

Data Availability Statement

The raw data supporting the conclusions of this article will be made available by the authors on request.

Conflicts of Interest

The authors declare no conflicts of interest.

Correction Statement

This article has been republished with a minor correction to the existing affiliation information. This change does not affect the scientific content of the article.

References

  1. Qiao, H.; Wei, Q. Functional nano fibersin lithium-ion batteries. In Functional Nanofibers and Their Applications; Elsevier: Amsterdam, The Netherlands, 2012; pp. 197–208. [Google Scholar] [CrossRef]
  2. Song, B.; Lai, M.O.; Lu, L. Influence of Ru substitution on Li-rich 0.55Li2MnO3 · 0.45LiNi1/3Co1/3Mn1/3O2 cathode for Li-ion batteries. Trochim. Acta 2012, 80, 187–195. [Google Scholar] [CrossRef]
  3. Chen, H.; Hautier, G.; Jain, A.; Moore, S.; Kang, B.; Doe, R.; Wu, L.; Zhu, Y.; Tang, Y.; Ceder, G. Carbonophosphates: A newfamily of cathode materials for Li-ion batteries identified computationally. Chem. Mater. 2012, 24, 2009–2016. [Google Scholar] [CrossRef]
  4. Hautier, G.; Jain, A.; Chen, H.; Moore, S.C.; Ong, P.; Ceder, G. Novel mixed polyanions lithium-ion battery cathode materials predicted by high-through put ab initio computations. J. Mater. Chem. 2011, 21, 17147–17153. [Google Scholar] [CrossRef]
  5. Ngoy, K.R.; Lukong, V.T.; Yoro, K.O. Lithium-ion batteries and the future of sustainable energy: A comprehensive review. Renew. Sustain. Energy Rev. 2025, 223, 115971. [Google Scholar] [CrossRef]
  6. Gao, Z.-W.; Lan, T.; Yin, H.; Liu, Y. Development and Commercial Application of Lithium-Ion Batteries in Electric Vehicles: A Review. Process 2025, 13, 756. [Google Scholar] [CrossRef]
  7. Pan, H.; Hu, Y.S.; Chen, L. Room-temperature stationary sodium-ion batteries for large-scale electric energy storage. Energy Environ. Sci. 2013, 6, 2338–2360. [Google Scholar] [CrossRef]
  8. Komaba, S.; Hasegawa, T.; Dahbi, M.; Kubota, K. Potassium intercalation into graphite to realizehigh-voltage/high-power potassium-ion batteries and potassium-ion capacitors. Electrochem. Commun. 2015, 60, 172–175. [Google Scholar] [CrossRef]
  9. Skundin, A.M.; Kulova, T.L. From lithium-ion to sodium-ion batteries. Electrochem. Energy 2016, 16, 122–150. [Google Scholar]
  10. Liu, Y.; Zhou, Y.; Zhang, J.; Xia, Y.; Chen, T.; Zhang, S. Monoclinic Phase Na3Fe2(PO4)3: Synthesis, Structure, and Electrochemical Performance as Cathode Material in Sodium-Ion Batteries. ACS Sustain. Chem. Eng. 2017, 5, 1306–1314. [Google Scholar] [CrossRef]
  11. Ferrara, C.; Tealdi, C.; Dall’Asta, V.; Buchholz, D.; Chagas, L.G.; Quartarone, E.; Berbenni, V.; Passerini, S. High-Performance Na0.44MnO2 Slabs for Sodium-Ion Batteries Obtained through Urea-Based Solution Combustion Synthesis. Batteries 2018, 4, 8. [Google Scholar] [CrossRef]
  12. Hwang, J.-Y.; Myung, S.-T.; Su, Y.-K. Sodium-ion batteries: Present and future. Chem. Soc. Rev. 2017, 46, 3529. [Google Scholar] [CrossRef] [PubMed]
  13. Palomares, V.; Serras, P.; Villaluenga, I.; Hueso, K.B.; Carretero-Gonzalez, J.; Rojo, T. Na-ion batteries, recent advances and present challenges to become low-cost energy storage systems. Energy Environ. Sci. 2012, 5, 5884. [Google Scholar] [CrossRef]
  14. Hirsh, H.S.; Li, Y.; Tan, D.H.S.; Zhang, M.; Zhao, E.; Meng, Y.S. Sodium-Ion Batteries Paving the Way for Grid Energy Storage. Adv. Energy Mater. 2020, 10, 2001274. [Google Scholar] [CrossRef]
  15. Bača, P.; Libich, J.; Gazdošová, S.; Polkorab, J. Sodium-Ion Batteries: Applications and Properties. Batteries 2025, 11, 61. [Google Scholar] [CrossRef]
  16. Olabi, A.G.; Abbas, Q.; Shinde, P.A.; Abdelkareem, M.A. Recharge able batteries: Technological advancement, challenges, current and emerging applications. Energy 2023, 266, 126408. [Google Scholar] [CrossRef]
  17. Whittingham, M.S. Lithium batteries and cathode materials. Chem. Rev. 2004, 104, 4271–4301. [Google Scholar] [CrossRef]
  18. Goodenough, J.B.; Kim, Y. Challenges for Recharge able Li Batteries. Chem. Mater. 2010, 22, 587–603. [Google Scholar] [CrossRef]
  19. Rajagopalan, R.; Chen, B.; Zhang, Z.; Wu, X.L.; Du, Y.; Huang, Y.; Li, B.; Zong, Y.; Wang, J.; Nam, G.-H.; et al. Improved Reversibility of Fe3+/Fe4+ Redox Couple in Sodium Super Ion Conductor Type Na3Fe2(PO4)3 for Sodium-IonBatteries. Adv. Mater. 2017, 29, 1605694. [Google Scholar] [CrossRef] [PubMed]
  20. Cao, Y.; Liu, Y.; Chen, T.; Xia, X.; Zhang, L.-C.; Zhang, J.; Xia, Y. Sol-gel synthesis of porous Na3Fe2(PO4)3 with enhanced sodium ion storage capability. Ionics 2019, 25, 1083–1090. [Google Scholar] [CrossRef]
  21. Xia, X.; Cao, Y.; Yao, L.; Yang, H.; Zhang, J. MCNT-Reinforced Na3Fe2(PO4)3 as Cathode Material for Sodium-Ion Batteries. Arab. J. Sci. Eng. 2019, 45, 143–151. [Google Scholar] [CrossRef]
  22. Teoharov, L.; Penev, P.; Härmas, M.; Jänes, A. Synthesis of Na3Fe2(PO4)3 with NASICON-Type Structure from Ferrous Oxalate Precursor in the Presence of Colloidal Silicon Dioxide. J. Mater. Sci. Manufac. Res. 2023, 4, 1–6. [Google Scholar] [CrossRef]
  23. d’Yvoire, F.; Pintard-Screpel, M.; Bretey, E. Lee phosphate Na4M2(PO4)3: (M=Cr,Fe) et Na4Cr2(PO4)3: Données cristallographiques et conductivitétélonique. C. R. Acad. Sci. 1980, C290, 185–188. [Google Scholar]
  24. d’Yvoire, M.; Pintard-Screpell, E.B.; de la Rochsre, M. Phase transitions and ionic conduction in 3d skeleton phosphates A3M2(PO4)3: A=Li, Na, Ag, K; M=Cr,Fe. Solid State Ion. 1983, 10, 851–858. [Google Scholar] [CrossRef]
  25. Kalinin, V.B.; Lazoryak, B.I.; Stefanovich, S.Y. Phase transitions in Na3Sc2(PO4)3 and related compounds with {[M2(PO4)3]P−}3∞ frameworks. Crystallography 1983, 28, 264. [Google Scholar]
  26. Kravchenko, V.V.; Sigaryov, S.E. Structural features of the super ionic phase transitions in Na3Fe2(PO4)3. Solid State Commun. 1992, 83, 149–152. [Google Scholar] [CrossRef]
  27. Kalinin, V.B.; Stefanovich, S.Y.; Nogai, A. Crystal chemistry and properties of compounds with rhombohedral frameworks of the composition {[Fe2(PO4)3]3−}3∞ and solid solutions based onthem. Inorg. Mater. 1986, 22, 107–111. [Google Scholar]
  28. De la Rochere, M.; d’Yvoire, F.; Collin, G.; Comès, R.; Boilot, J.P. NASICONtypematerialsNa3M2(PO4)3 (M=Fe,Cr) Na+– Na+ correlation and phase transition. Solid State Ion. 1983, 9–10, 825–828. [Google Scholar] [CrossRef]
  29. Kuganathan, N.; Chroneos, A. Defect Chemistry and Na-Ion Diffusionin Na3Fe2(PO4)3 Cathode Material. Materials 2019, 12, 1348. [Google Scholar] [CrossRef]
  30. Nogai, A.A.; Nogai, A.S.; Stefanovich, S.Y.; Salikhodzha, J.M.; Uskenbayev, D.E. The Dipole Ordering and the Ionic Conductivity in the NASICON-Like Structures of the Na3Fe2(PO4)3 Type. Phys. Solid State 2020, 62, 1370–1379. [Google Scholar] [CrossRef]
  31. Lyubutin, I.; Melnikov, O.; Sigaryov, S.; Terziev, V. Phase transitions in Na3Fe2(PO4)3: An inside view. Solid State Ion. 1988, 31, 197–201. [Google Scholar] [CrossRef]
  32. Masquelier, C.; Wurm, C.; Rodríguez-Carvajal, J.; Gaubicher, J.; Nazar, L. A Powder Neutron Diffraction Investigation of the Two Rhombohedral NASICON Analogues: γ-Na3Fe2(PO4)3 and Li3Fe2(PO4)3. Chem. Mater. 2000, 12, 525–532. [Google Scholar] [CrossRef]
  33. Lazoryak, B.I.; Kalinin, V.B.; Stefanovich, S.Y.; Efremov, V.A. Crystal structure Na3Sc2(PO4)3 at 600C. Dokl. USSR 1980, 250, 861–864. [Google Scholar]
  34. Collin, G.; Comes, R.; Boilotand, J.P.; Colomban, P. Disorder of tetrahedral in nasicon-type structure-1. Na3Sc2(PO4)3: Structures and ion-ion correlations. J. Phys. Chem. Solids 1986, 47, 843–854. [Google Scholar] [CrossRef]
  35. Nogai, A.S.; Uskenbaev, D.E.; Utegulov, A.B.; Nogai, E.A.; Toleugulov, D.D. Features of Structures and Ionic Conductivity of Na3Fe2(PO4)3 Polycrystals Obtained by Solid Phase and Mellte Methods. Ceramics 2023, 6, 2295–2306. [Google Scholar] [CrossRef]
  36. Nogai, A.S.; Nogai, A.A.; Uskenbaev, D.E.; Nogai, E.A.; Utegulov, A.B.; Dunayev, P.A.; Tolegenova, A.S.; Bazarbekuly, B.A.-D.; Abikenova, A.A. Influence of Solid-Phase and Melt-Quenching Na3Fe2(PO4)3 Polycrystal Production Technology on TheirStructure and Ionic Conductivity. J. Compos. Sci. 2024, 8, 354. [Google Scholar] [CrossRef]
  37. Nogai, A.A.; Nogai, E.A.; Akimbaeva, D.D.; Nogai, A.S.; Bush, A.A.; Tatkeeva, G.G.; Uskenbaev, D.E. Electrocapacitive properties of cathode materials based on Na3Fe2(PO4)3 polycrystals synthesized by solid-phase andmelt-hardening methods. Eurasian J. Phys. Funct. Mater. 2025, 9, 104–109. [Google Scholar] [CrossRef]
  38. Bush, A.A. Physico-Chemical Foundations and Methods of Single Crystal Growth, Growing Al2O3 Crystals by Crucibleless Zone Melting; MSTUMIREA: Moscow, Russia, 2011; 36p, Available online: https://search.rsl.ru/ru/record/01005462157 (accessed on 7 March 2012).
  39. Boyce, J.B.; Hayes, T.M. Chapter 2, Structure and Its Influence on Super ionic Conduction: EXAFS Studies. In Physics of Superionic Conductors; Salamon, M.B., Ed.; Springer: Berlin/Heidelberg, Germany, 1979; pp. 5–16. [Google Scholar]
  40. Murashkevich, A.N.; Zharsky, I.M. Theory and Methods of Growing Single Crystals; BSTU: Minsk, Belarus, 2010; 214p. [Google Scholar]
  41. Struzhanov, V.V. Theory of Elasticity: Basic Principles: Textbook; Ural Federal University: Ekaterinburg, Russia, 2019; 204p. [Google Scholar]
  42. He, R.; Qu, Z.; Liang, D. Rapid heating thermal shock study of ultra high temperature ceramics using an in situ testing method. J. Adv. Ceram. 2017, 6, 279–287. [Google Scholar] [CrossRef]
  43. Spriggs, R.M. Inelastic Deformation of Oxide Ceramics. In Proceedings of the Mechanical and Thermal Properties of Ceramics Proceedings of a Symposium, Gaithersburg, MD, USA, 1–2 April 1968; Wachtman, J.B., Jr., Ed.; Institute for Materials Research National Bureau of Standards: Washington, DC, USA, 1968; pp. 189–200. [Google Scholar]
Figure 1. Crystal structure of α-Na3Fe2(PO4)3 (space group C2/c) [29].
Figure 1. Crystal structure of α-Na3Fe2(PO4)3 (space group C2/c) [29].
Jcs 10 00232 g001
Figure 2. Technological route of the sequence of operations in the solid-phase (1), melt (2), and melt-quenching (3) methods of synthesizing Na3Fe2(PO4)3 polycrystals.
Figure 2. Technological route of the sequence of operations in the solid-phase (1), melt (2), and melt-quenching (3) methods of synthesizing Na3Fe2(PO4)3 polycrystals.
Jcs 10 00232 g002
Figure 3. Diffractograms of three types of Na3Fe2(PO4)3 polycrystals.
Figure 3. Diffractograms of three types of Na3Fe2(PO4)3 polycrystals.
Jcs 10 00232 g003
Figure 4. Temperature-frequency dependences of the dielectric constant (ε(T,ω)) of the Na3Fe2(PO4)3 polycrystal of type 1: (a) is shown to highlight the ε(T,ω) dependence for the polar α-phase of Na3Fe2(PO4)3; (b) are shown ε(T,ω) of α, β-phases of Na3Fe2(PO4)3.
Figure 4. Temperature-frequency dependences of the dielectric constant (ε(T,ω)) of the Na3Fe2(PO4)3 polycrystal of type 1: (a) is shown to highlight the ε(T,ω) dependence for the polar α-phase of Na3Fe2(PO4)3; (b) are shown ε(T,ω) of α, β-phases of Na3Fe2(PO4)3.
Jcs 10 00232 g004
Figure 5. Temperature-frequency dependence of the dielectric permittivity (ε(T, ω)) of a type 2 Na3Fe2(PO4)3 polycrystal.
Figure 5. Temperature-frequency dependence of the dielectric permittivity (ε(T, ω)) of a type 2 Na3Fe2(PO4)3 polycrystal.
Jcs 10 00232 g005
Figure 6. Temperature-frequency dependencies of the dielectric permittivity (ε(T, ω)) of a type 3 Na3Fe2(PO4)3 polycrystal.
Figure 6. Temperature-frequency dependencies of the dielectric permittivity (ε(T, ω)) of a type 3 Na3Fe2(PO4)3 polycrystal.
Jcs 10 00232 g006
Figure 7. Temperature dependence of the conductivity of Na3Fe2(PO4)3 polycrystals obtained by solid-state (type 1), melt (type 2) and melt-quenching (type 3) methods.
Figure 7. Temperature dependence of the conductivity of Na3Fe2(PO4)3 polycrystals obtained by solid-state (type 1), melt (type 2) and melt-quenching (type 3) methods.
Jcs 10 00232 g007
Figure 8. Schematic representation of the sequence of technological processes in the solid-phase synthesis of type 1 samples.
Figure 8. Schematic representation of the sequence of technological processes in the solid-phase synthesis of type 1 samples.
Jcs 10 00232 g008
Figure 9. Schematic representation of the sequence of technological processes in the melt synthesis method for type 2 samples.
Figure 9. Schematic representation of the sequence of technological processes in the melt synthesis method for type 2 samples.
Jcs 10 00232 g009
Figure 10. Schematic representation of the sequence of technological processes in the melt-quenching method of synthesising type 3 polycrystals.
Figure 10. Schematic representation of the sequence of technological processes in the melt-quenching method of synthesising type 3 polycrystals.
Jcs 10 00232 g010
Table 1. Technological modes of synthesis of polycrystalline samples of Na3Fe2(PO4)3 for three types.
Table 1. Technological modes of synthesis of polycrystalline samples of Na3Fe2(PO4)3 for three types.
Samples1 Type2 Type3 Type
Na3Fe2(PO4)31st annealing2nd annealingMeltingAnnealingMeltingAnnealing
Firing temperatures T, °C600820980820980820
Melting time, s 180 50
Firing time t, h 77 7 2
Cooling time t, s to T = 25 °C 0.5300 60
Temperature cooling rate v = T/t, °C/s 483.26 16.348
Table 2. Density and parameters of the unit cell of the three types of Na3Fe2(PO4)3 polycrystals.
Table 2. Density and parameters of the unit cell of the three types of Na3Fe2(PO4)3 polycrystals.
PolycrystalsSpace GroupRelative DensityUnit Cell Parameters
Types of Na3Fe2(PO4)3 Samples%a, Åb, Åc, Åα0β0γ0
1—typeC2/m8215.12308.716821.596390.0090.3790.00
2—typeC2/m9015.12878.710621.553490.0090.2590.00
3—typeC2/m9615.14448.684021.576890.0090.3090.00
Table 3. Parameters characterizing the dielectric properties of the three types of samples.
Table 3. Parameters characterizing the dielectric properties of the three types of samples.
Types of SamplesCircular Frequency ωi 103, HzDielectric Permittivity
εi 102 at Frequency ωi at T = 300 K
Dielectric Permittivity ε
at Frequency ωi at T = 340 K
Thermal Polarization Mobilities of Charges μTp ((T,E(ω)), ms/VKComparative Coefficient K V   =   1 ε r   Potential   Difference   V r i j Absolute Change in Permittivity
∆ε at Tc
1 Type20.991.250.012 1.0
1 × 1030.9250.9270.0101.08 × 10−20.56
2 Type20.970.9750.023 0.032
1 × 1030.910.91250.01381.09 × 10−20.04
3 Type21.531.550.032 0.09
1 × 1031.4251.4300.0246.91 × 10−30.02
Table 4. Conductivity parameters of three types of samples.
Table 4. Conductivity parameters of three types of samples.
ParametersPhasesNa3Fe2(PO4)3
Type 1 Type 2 Type 3
Ionic conductivity σ, (Ohm∙cm)−1α (300 K)4.5 × 10−75.5 × 10−71.4 × 10−6
β (373 K)5.6 × 10−56.7 × 10−52.3 × 10−4
Activation energy ΔE, eVα0.630.620.59
β0.460.450.43
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Nogai, A.S.; Nogai, A.A.; Nogai, E.A.; Zikrillaev, N.F.; Uskenbaev, D.E.; Utegulov, A.B.; Muhamedrahimov, K.U. The Effect of Solid-Phase and Melt Synthesis Methods on Dipole Ordering and Ion Conductivity of the Polar α-Phase of Na3Fe2(PO4)3 Polycrystals. J. Compos. Sci. 2026, 10, 232. https://doi.org/10.3390/jcs10050232

AMA Style

Nogai AS, Nogai AA, Nogai EA, Zikrillaev NF, Uskenbaev DE, Utegulov AB, Muhamedrahimov KU. The Effect of Solid-Phase and Melt Synthesis Methods on Dipole Ordering and Ion Conductivity of the Polar α-Phase of Na3Fe2(PO4)3 Polycrystals. Journal of Composites Science. 2026; 10(5):232. https://doi.org/10.3390/jcs10050232

Chicago/Turabian Style

Nogai, A. S., A. A. Nogai, E. A. Nogai, N. F. Zikrillaev, D. E. Uskenbaev, A. B. Utegulov, and K. U. Muhamedrahimov. 2026. "The Effect of Solid-Phase and Melt Synthesis Methods on Dipole Ordering and Ion Conductivity of the Polar α-Phase of Na3Fe2(PO4)3 Polycrystals" Journal of Composites Science 10, no. 5: 232. https://doi.org/10.3390/jcs10050232

APA Style

Nogai, A. S., Nogai, A. A., Nogai, E. A., Zikrillaev, N. F., Uskenbaev, D. E., Utegulov, A. B., & Muhamedrahimov, K. U. (2026). The Effect of Solid-Phase and Melt Synthesis Methods on Dipole Ordering and Ion Conductivity of the Polar α-Phase of Na3Fe2(PO4)3 Polycrystals. Journal of Composites Science, 10(5), 232. https://doi.org/10.3390/jcs10050232

Article Metrics

Back to TopTop