2. Methodology of Design Thinking
In recent decades, researchers and designers have used various methods to tackle problems and develop technology accordingly [
17]. Traditionally problem-solving design research is tactical in nature to provide a suitable solution to a targeted problem [
18]. Creative and systematic work has been undertaken to increase knowledge and produce products. Nevertheless, this has only resulted in limited value creation. Doubtlessly, the world will continue to undergo rapid discontinuous changes and become highly interconnected and complicated. Furthermore, previous research has revealed that the world is experiencing critical problems [
19,
20]. Often, problems are poorly formulated, information is unclear, decision makers hold conflicting values, and the overall implications are vague [
21]. Moreover, there has also been a shift from product manufacturing to service experience in economies. The design research method should be strategic and able to bring dramatic new forms of values [
18]. Hence, design thinking that utilizes designers’ sensibility, professional practice and theoretical reflections beyond the design context is adopted. That means it comprises various tools and frameworks, even drawn from other disciplines, where the driving concern is human-centered experience [
22]. Many different fields, including the sciences and business, have adopted this concept for resolving disciplinary problems in innovative ways [
23]. The methodology is a creative discovery process. It involves an iterative cycle of five steps: empathic understanding, problem defining, ideation, creation of prototype, and test and evaluation, which are illustrated below [
18,
24,
25,
26].
2.1. Empathic Understanding
Rather than a one-shot vaccine to a specific problem, the design should be a long-term and sustainable change for betterment. The first design thinking process thus requires putting yourself in others’ shoes to understand their true feelings and experience. Designers can empathize with users’ situations and help relieve them in some way. Hence, this step refers to being human-oriented, empathetic and optimistic about conceiving and exploring the early design process regarding feasibility, viability and desirability. Generally, user experience and motivations can be investigated in multiple ways, including but not limited to observations, interviews, surveys and experiences. One useful method for reflecting problems and experiences is to reflect on it in the manner closest to daily life [
27]. Hence, the naturalistic observation of observing and recording users’ feelings and experiences outside the laboratory should be adopted for human-centric research. The emphasis should always be placed on the users so each iteration is examined continuously from their perspective, with questions and observations designed to improve upon the solution and gather more information about the needs of the person or people [
28]. Sometimes, users may not be clear about the problem or may not be able to explain it, especially the underlying or interrelated problem. Designers need to observe how users use them, why they do it, and why they express it this way. By observing their behavior, body language and emotional expressions, their true experience and feelings can be found. In this case, the current state of the ageing population was analyzed, the needs of senior citizens and their caregivers examined, and the related textile market studied to gain an empathic understanding of the whole picture.
2.2. Problem Defining
Problem definition involves defining the core problem by integrating the information that was created or gathered during the empathic understanding stage. Rather than focusing on the company’s need or personal desire, the problem should be described as a practical objective from a human perspective. For example, a restaurant needs to boost its profit, but its current issue is a lack of customers. Nevertheless, in order to apply design thinking, the problem and goal should be defined in an empathic manner. Observation and surveying show that the core problem is due to poor service quality. Hence, instead of “increasing profit by 10%”, the problem statement should be “customers demand better service quality to have a better dining experience”. That means the problem defining phrase integrates the information gathered and generates ideas for the creation of features, functions, and elements of a product, service or experience that can eventually help to solve the underlying problem with minimal difficulty. In this case, the problem statement should be more specific to “elderly people need functional textiles for daily use, while their caregivers should be provided with convenience for quality of life improvement”. This is discussed in further detail in the next section.
2.3. Ideation
Idea generation is a process by which alternative solutions can be generated by “thinking outside the box”. Ideas should be stimulated through brainstorming or other methods as much as possible at the beginning of this stage. The perspective should also be interdisciplinary. Due to the complexity and innovation of interdisciplinary research, designers are able to combine the viewpoints of two or more fields to solve a problem. Especially, since designers are usually confronted with open and challenging problems, their design practices can be learned and adopted [
29]. Even through failures or mistakes might be encountered, more failures mean more possibilities to identify and correct incorrect assumptions, discuss, and exchange knowledge, leading to quicker improvements in prototype efficiency [
30]. In the process of constantly introducing new ideas and abandoning unfeasible solutions, it realizes the development of novel solutions that are more effective, efficient, and sustainable, while still beneficial to different parties. In this case, an innovative textile material, chitosan textile, was created as a result of idea generation for solving the problem.
2.4. Creation of Prototype
The purpose of prototype development is not only to facilitate the visualization of the solutions generated, but also to facilitate communication within the design team or potential users. It involves investigating the possibility of various solutions and determining the most suitable one. Typically, a small group of individuals outside the design team would be invited to test the prototype and give feedback. As a result of their feedback and experience, the prototype might be accepted, improved, re-developed or rejected. Hence, this stage helps to improve the understanding of the inherent constraints and problems inherent in the solutions. Furthermore, it provides further insights into users’ behavior, thinking and emotions when interacting with the terminal. In this case, prototypes were made and refined based on designing, sizing and feedback from the elderly center staff.
2.5. Test and Evaluation
In contrast to the prototype stage, the developed solution would be tested with the potential users. By simulating the actual use conditions, users can provide feedback regarding the applicability and feasibility of the solutions. At this stage, improvements and changes are made to troubleshoot problem solutions. Furthermore, as much insight as possible should be gained concerning the product and its users and further modifications should be made as needed. In this case, biological and objective textile testing was conducted to ensure the suitability and functionality of the product for daily use. Then, 100 sets of prototypes were manufactured and put to the test to determine customer satisfaction.
Any stage in the process can be reversed to re-define the idea and direction for development. A variety of activities seem chaotic yet are orchestrated to achieve innovation and contribute to human well-being. This paper is thus divided into two major parts in order to facilitate understanding. It begins with a discovery process through a human-centric method to discover a creative solution for elderly care in elderly centers (inspiration) and then proceeds to an iterative process of prototyping, testing and refinement (implementation).
3. Part I: From Empathy to Ideation
As previously mentioned, there is an increasing population of senior citizens, which has led to an increase in the demand for related services and goods. In particular, the healthcare sector in Hong Kong is facing dramatic challenges as the growth of caring personnel cannot catch up with the growth of needs. Providing better service and care to elderly people while reducing the burdens on caring personnel has become a difficult challenge. This project thus cooperated with the elderly center of Tung Wah Group of Hospitals (TWGHs), which has the longest history and is the largest charitable non-governmental organization in Hong Kong devoted to education and community services. In addition to reviewing literature, interviews, site visits and tracking investigations are conducted with sophisticated elderly, caring personnel and experts from other domains, such as textile design and material science, to determine the direction of a solution for alleviating the rapidly raising healthcare needs of the elderly.
The elderly face weakened health conditions and physical dysfunctions, including sensory changes, lowered immune systems, age-related diseases, and bone and muscular frailty [
31]. Since the elderly have weakened immune systems, which reduces their body’s capacity to fight infection, they are prone to influenza infection and slow wound healing [
32]. Some of the elderly may face a weakening function of the urinary bladder, which leads to incontinence [
31]. Interviews with elderly individuals revealed that many of them suffered from a certain degree of skin problems, such as eczema, allergies, sores, psoriasis, itching, wounds and so on. Hygiene and friction should, thus, be controlled effectively. Moreover, some elderly may unfortunately lose their mobility and may be confined to their bed most of the time. Additionally, the elderly mentioned that pains caused by their health problems affected their quality of sleep. Quality of sleep, on the other hand, affects the level of recovery and emotional state of the elderly [
33]. In order to improve their sleeping quality, the sleeping environment and bedding textiles are important elements [
34]. It indicates that elderly centres should not simply offer a thermal condition for sleeping, but also create a home-like environment to provide a comfortable sense of home.
From the point of view of caring personnel, family members are typically the ones who take care for the elderly. Nevertheless, they may not possess the necessary skills or training for the healthcare procedure [
32]. Even in elderly centers, caring personnel may have to take care of numerous of elderly people while performing daily work at the same time. When tracking the daily duties of the caring personnel at TWGHs, one of the most time consuming but crucial tasks is cleaning up. In addition, the elderly are expected to change and wash their bedding daily, clean their table, utensils, clothing and other items following meals to ensure hygiene.
As mentioned previously, the elderly have increasing and specific needs for clothing and textiles. During the site visit to the TWGHs, it became apparent that a large amount of textile products would be required for the elderly center. Among the commonly used textile products are bedding, handkerchiefs, aprons, uniforms, carpets, curtains and tablecloths. Despite the fact that daily laundering and sterilization is carried out, their consumption is very high in order to maintain hygiene. It should be noted that caring personnel are also users of these products. The requirements of different users vary. Taking bedding as an example, the elderly are the direct users of them, while caring personnel need to do the cleaning and make the bed. Hence, the level of convenience in cleaning and exchanging is also of great importance. The “solution” should be to satisfy both requirements.
European Project Textiles for an Ageing Society (TAGS) found that the textile products for elderly should consider the following requirements, which align with the observations and interviews results: (1) appearance; (2) climate control; (3) surface properties; and (4) hygiene and maintenance [
4,
35,
36]. Currently, eldercare product research focuses on wearable electronics and smart textiles, especially those with monitoring capabilities or thermal protective functions [
8]. With regard to antibacterial or skin care textiles, previous research has focused on medical garments (for treatment or for special purposes) rather than everyday clothing or textiles [
37]. Therefore, with regard to the problem and requirements defined, home caring textiles that can provide better health and sanitary care for the elderly whilst alleviating the burden on the healthcare personnel are preferred. It should not simply be a “product” for the elderly, but also a “solution” for them, as well as the caring personnel.
Concerning the current development of technology and textile innovations, although there has been good attempts to develop smart healthcare textiles, those products cannot be treated the same as normal textile manufacturing and cannot be worn the same as normal apparel. It has been suggested that advancements in the textile technology should consider wearability and the comfort of the wearer during their development [
38]. In addition, a bridge should be built between academic research and the commercialization of these products [
38,
39]. A new direction for textile development in healthcare is needed and these products should be able to support daily usage. This, in turn, creates a reason for elderly and caring personnel to choose these products.
The study of different materials has been conducted through research from literature to comprehend their properties and functionality [
40,
41,
42]. It has been found that textile materials with antibacterial and wound healing properties can be helpful for providing comfort and healing. Chitosan, mainly derived from shells of crustaceans, exoskeletons of insects and fungal mycelia, is a mucopolysaccharide composed of glucosamine and N-acetylglucosamine [
43]. It has gained commercial interest due to its biocompatible, biodegradable, non-toxicity, excellent absorption properties, etc. Therefore, Chitin and chitosan have been widely applied in various aspects, such as photography, cosmetics, medical dressings, artificial skin, ophthalmology, water engineering and so on [
44]. Concerning medical application, there are dressing products found on the market made from chitin, such as Beschitin of Unitika. Chitosan can help to control water evaporation, ensure air permeability, promote fluid drainage and inhibit microorganism activities [
45,
46]. It was also found in a study by Azad et al. that chitosan can help reduce pain and re-epithelialization [
47]. Hence, this study proposed the use of this medical material as a daily textile to provide a creative solution to daily caring at elderly centers.
4. Part II: Prototyping, Testing and Refinement
In order to develop the idea into a practical solution for elderly centers, prototyping, testing and refinement processes are iterative in nature and included each fabrication steps of the home caring textiles. The product must meet the daily requirements, including a high level of comfort and convenience, to improve acceptance as a highly human-centric product. The process thus started with material development (fiber and yarn spinning) and functional testing (bio-functions and textile optimization). Then, the ratio of Chitosan fibers to other natural fibers was investigated to determine how best to balance functionality and cost associated with using Chitosan fibers. Additionally, textiles were objectively tested in order to determine their comfort level and suitability for everyday use. Thereafter, the product was sized, designed, and prototyped to suit the preferences and needs of the elderly and caregivers. A wear trial was also conducted in order to assess the level of satisfaction.
First of all, the studies included an investigation of the bio-functions and textile optimization of chitosan fiber and the creation of protective garments with medical functions was carried out. Regarding the optimization of chitosan fabrication, an effective and efficient spinning method to reduce the electrostatic interaction between fibers or between fibers and the spinning rolls was developed [
30,
48]. This helped to improve the structure, capacity, layering system and material combination of chitosan yarn fabrication and enable future mass production. In addition, most research on chitosan has focused on its soluble form, chemical treatment, and coating methods. There have been relatively few studies involving chitosan in the form of fiber, in particular high-content chitosan-blend yarn or fabrics. The study investigated the solid form of chitosan fiber, which is a textile-based material, and blending was utilized rather than coating to ensure the durability of the material functions [
48]. Therefore, biological tests were utilized to evaluate the bio-functions, antimicrobial properties and wound healing abilities of the chitosan textiles. Chitosan textile in its original form considerably improves the proliferation of fibroblast cells [
49,
50,
51,
52,
53,
54]. For the wound healing test, healthy inbred albino Wistar strain 5-week male rats were used for the study and chitosan textile reduced the time of the first stage and the total time of wound healing by 2–3 days out of 13 days, as shown in
Figure 1. Regarding the antimicrobial property of chitosan according to AATCC100, three representative microorganism species of
Stapphylococcus aureus,
Escherichia coli and
Canidia albicans were tested against fiber samples with a dynamic contact method and contact time of 18 h. Chitosan fiber showed excellent inhibition effects over three microorganism species (killing rate:
Stapphylococcus aureus 98.1%,
Escherichia coli 94.1% and
Canidia albicans 77.6%; Inhibition rates: all over 99%).
For the prototype caring products, yarn and fabric consisting of 15% chitosan and 85% cotton were used, since 5–10% chitosan content showed a very high antimicrobial and wound healing effect. Additional antibacterial tests were conducted. The results showed a 70% reduction in
escherichia coli after 1 h of contact (ASTM E 2149-13A); a 74% inhibition of
staphylococcus aureus growth after 18 h of contact (GB/T 20944.3-2008) and an 85% inhibition of
Candida albicans growth after 18 h of contact GB/T 20944.3-2008). In addition to the biological testing, the samples produced were subjected to a number of objective tests to ensure their daily performance before mass production. The physical properties of the samples were examined using international standards, and detailed results are presented on
Table 1. The tested textile passed all the requirements necessary for daily usage, such as yarn count, tenacity, evenness, hairiness, and color fastness.
For the purposes of ensuring a high level of comfort, the softness and stiffness tests were carried out according to the Fabric Touch Tester (FTT test) standard. The tests simulated four kinds of touching gestures with five parameters tested; they were roughness, friction, bending, compression and flux. They were associated with the subjective sensation of stiffness, softness and warmth. The final scores were over 0.4, which passed the standard. The samples were formaldehyde free with a neutral pH value which was suitable for daily usage. In addition, a water-proof test was carried out for developing a water-proof pad. In order to find out the daily washing condition, washing-circles were performed 20 times in the condition of 75 °C washing and 90 °C oven-dry. SEM inspections were carried out every 5 times of washing and water resistance tests were conducted. The results can be found in
Figure 2.
Upon discussion with TWGHs and their request, this project produced a total of 100 sets of prototypes, including 200 pieces of handkerchiefs, 200 pieces of aprons (drool bib), and 100 sets of four-piece beddings (pillowcase, bed sheet, quilt cover and waterproof pad) for the daily trial. As mentioned, the prototypes were made with 15% chitosan and 85% cotton to balance both functional and comfort requirements. Beddings, aprons, and handkerchiefs are frequently touched and easily breed bacteria. Thus, the anti-bacterial function is hoped to alleviate the immediate cleaning burden on healthcare personnel and provide skin-protective home-care textiles for daily usage by the elderly. Moreover, bedding are essential products for everyone, especially for those elderly who are confined to their bed most of the time. Additionally, it was mentioned that older persons may experience weakening of the urinary bladder, resulting in incontinence. Sometimes cleaning does not take place immediately after incontinence, making antibacterial bedding appealing. It is also the reason why a waterproof pad is included with the bedding set. Handkerchiefs and aprons are the most frequently used hygiene products used directly on the faces and hands of the elderly. Additionally, the apron was designed to prevent food residue and saliva from getting onto the chest, irritating the skin, and avoid laundering difficulties (often washing with bleach or high temperature could damage the fabric structure and reduce the durability). To ensure the function of waterproofing, an additional layer of fabric consisting of 100% Nylon Dobby Cat’s Eye and 100% Polyester Dobby Rib was sewn. For example, the waterproof blanket was constructed using a waterproof fabric as the bottom layer (shown in
Figure 3). Regarding the size of the proposed home caring products, measurement was carried out with the help of TWGHs. Some modifications to the size of their current home caring products were conducted according to the opinions of the staff. After a few fittings and modifications, the final sizes and designs are shown in
Figure 3.
In addition to sizing and designing, a variety of patterns were used, such as a geometric pattern, a bamboo pattern and a flower pattern, to suit the preference of elderly to give them a feeling of home. Following the collection of ideas and feedback from the elderly and caregivers, the design, patterns, and colors were chosen accordingly. Based on previous research, bright colors are also known to produce predominantly positive emotions [
55]. This suggests that they may be beneficial to use. Thus, Chinese patterns representing longevity and happiness were primarily used, along with bright colors. A circular screen-printing machine was employed to enhance the brightness of the colored patterns. Each cylinder represents a specific color. If a pattern requires five colors, five cylinders are required to print the pattern. Consequently, twelve different colors were printed. There were a number of details designed to enable bedding changes to be as comfortable as possible. These are shown in
Figure 4.
The apron is waterproof on the top layer to resist dirt. There are buckles at the bottom part of the apron to form a “pocket” where food residue can be trapped. There is also Velcro at the neckline for adjusting the size. The final pattern design had bright colors and an interesting pattern to make it more attractive and to produce predominantly positive emotions [
55]. Sample patterns are shown in
Figure 4. A repeated washing testing was performed again to ensure the color fastness of the waterproof fabric would meet daily usage requirements. After the 30-times water test, the colors remained stable and apparent, and they did not change significantly from the result of the first test.
The trial was then carried out to collect feedback and evaluation in terms of the comfort and function performance. An analysis of the results of the wear trial can further improve the production manual development for industrial promotion. The wear trial was conducted at three centers of TWGH Centers. Using convenience sampling, the elderly of the facilities was asked if they would be willing to participate. The exclusion criteria for subjects were elderly individuals with dementia whose declining cognitive and intellectual function may impair their ability to respond. The testing products were bedding, aprons and handkerchiefs. Pre-posttest quantitative survey, causal conversation and observation were adopted. For the pre-test, the elderly from the centers were invited for the trial. In order to ensure the safety of the subjects, the wear trials were closely monitored by researchers and care personnel. Elderly participants were informed about the procedures, potential benefits, and risks associated with the study. They were made aware that the trial is voluntary in nature, and they could stop at any time if they did not feel well. An information sheet was also distributed to them and their guardians, if any. They and their guardian, if any, were also required to sign a consent form before the trials. All the procedures were approved by the university’s Human Research Ethics Committee. A pre-test questionnaire was also completed. Except for basic information, such as skin status, all questions were Likert scale questions which contained 7-points (1 as the lowest and 7 as the highest). During the trial, bedding, aprons and handkerchiefs were used by the elderly and washed following usual practice. Observations were conducted to monitor the procedure and ensure the safety. The participants used the products at comfort and in the usual environment of the elderly centers for six weeks. For the post-test, the elderly completed a post-test questionnaire to find out other satisfaction levels regarding the proposed products. For administering the questionnaire, care personnel, who are usually responsible for taking care of the participants, were instructed in the details of the questionnaire, and then they helped the elderly participants in administering the questionnaire if they felt it was more comfortable for them. Therefore, researchers or care personnel read each question to the elderly and ensured that they understood it. Medical personnel were also invited for a simple conversation section in order to obtain further insights. Data were analyzed as below, and feedbacks were given to TWGHs for their future consideration on textile products usage.
The number of distributed questionnaires was 196, while the received effective questionnaire was 188. The number of used caring products were 67 for aprons, 54 for bedding and 67 for handkerchiefs. The average age was 82.4. The satisfaction level and paired
t-test results showed a statistically significant increase in average satisfaction level on all factors, which means participants seemed to be more satisfied with the newly developed chitosan caring products. The results are shown in
Table 2. Taking “easiness for cleaning” as an example. Participants’ satisfaction level was higher after using the chitosan caring products for 6 weeks (5.02 ± 1.03) than using conventional caring products (4.44 ± 1.34); a statistically significant mean increase of 0.585 (95% Confidence Interval, 0.281 to 0.889), t = 3.80,
p < 0.000.
Additionally, a relative importance and satisfaction level matrix [
56] was presented for finding out the future focus for further improvement. The mean of importance (4.370) was the mean of importance score for all factors, while the mean of satisfaction (5.148) was the mean of satisfaction score of all factors. Mean was used as the indicators as all factors were rated as “highly satisfied” by participants already (over 4). It helped find out the relatively weak areas for further improvement.
Table 3 shows the mean value of importance and satisfaction level rated by participants and
Figure 5 shows the matrix. “Convenience” and “Easiness for cleaning” should be improved, as they had relative high importance yet relative low satisfaction.
The skin status rating, agreement with the statement “my health status is very good” and satisfaction with life scale (developed by Diener et al. [
57]) all showed positive results after using the developed caring products. The number of people who rated their skin status as “healthy” was 139 for the pre-test and 164 for post-test. For the statement, participants felt healthier after using the chitosan products. The paired
t-test showed significant differences: an increase of 0.505 (95% Confidence Interval, 0.306 to 0.705), t = 5.00,
p < 0.000. For the satisfaction with life scale, a total score of 21–25 means slightly satisfied with life. Participants had a higher score after using the chitosan caring products. The paired
t-test showed significant a difference with an increase of 2.947 (95% Confidence Interval, 2.118 to 3.776), t = 7.01,
p < 0.000. Details can be found in
Table 4. This demonstrated potentially improved skin health and life satisfaction.
For the observation and casual conversation with caring personnel and staff, they generally provided very positive feedback and highly appreciated the caring products produced. They were asked about the insights they gained from using the products via an open question, “What are your thoughts on the products?”. According to them, the design of the bedding allowed them to be easily changed, facilitating convenient working. In addition, they found that the apron was relatively easier to clean than previous products, and the waterproofing feature helped reduce dirt accumulation. They were also very satisfied with the fitting and attractive pattern designed.
Figure 6 shows the final prototypes and the elderly wearing the apron. They were satisfied and happy with the products.