1. Introduction
Wild
Flammulina filiformis occurs in clusters on the trunks or stumps of broadleaf trees, such as mountain poplars, willows, and elms, typically during the period from late fall to early spring. These mushrooms are characterized by their light brown to brown caps and straw-colored stipes [
1].
F. filiformis is considered the most significant species within the genus Flammulina and has garnered particular attention in East Asia [
2].
F. filiformis is considered one of the four most popular edible mushrooms globally. It is renowned for its excellent taste and is rich in protein, amino acids, and other essential nutritional components, as well as bioactive substances [
3]. Furthermore, it exhibits a range of health benefits, including antioxidant, anti-inflammatory, cholesterol-lowering, immune-regulatory, and anti-tumor properties [
3,
4,
5]. As a white rot fungus,
F. filiformis can secrete enzymes such as cellulase, hemicellulase, and ligninase, which break down cellulose and lignin into smaller molecules for absorption and utilization [
6]. The optimal pH range for the mycelial growth of
F. filiformis is 5.0–6.5 [
7,
8], with a suitable growth temperature ranging from 18 to 25 °C, a carbon dioxide concentration below 0.3–0.5%, and a culture substrate humidity level between 50% and 80%. There are notable differences in growth conditions between the mycelium colonization stage and the mycelial reproductive phase. After scratching the surface layer, the temperature should be kept at 14–16 °C and the humidity at 90–95%. Once the primordia have formed, the temperature should be regulated at 3–5 °C, and the light exposure should be maintained at 500–1000 Lx. When the young mushrooms reach a height of around 3 cm, the temperature should be maintained at 5 °C and the humidity adjusted to 75–80% until harvesting [
1,
2].
Currently, mushrooms can be cultivated using various substrates, including cottonseed hulls, sawdust, bagasse, corncobs, and wheat straw [
9,
10,
11]. In cultivating
F. filiformis, the primary raw substrates are corn cobs, cottonseed hulls, rice bran, wheat bran, soybean hulls, and soybean meal. With the rapid expansion of China’s edible mushroom industry, the prices of traditional cultivation substrates, such as wood chips, cottonseed hulls, and bran, have been rising, causing supply issues. Traditional cultivation substrates fail to meet the market demand [
12], leading to higher production costs and lower profits. To improve profitability, it is essential to explore new raw substrate sources and optimize production formulas.
Crop straw is abundant in cellulose, hemicellulose, and lignin, making it both a form of agricultural waste and a valuable biomass resource [
13]. In China, various types of crop straw are available, including soybean straw, cotton straw, rice straw, corn straw, peanut straw, and others [
14]. Annually, China produces over 1 billion tons of crop straw; however, only approximately 200 million tons are utilized effectively [
15]. Incorporating crop straw into edible fungus cultivation can elevate the value of straw; reduce production costs; and deliver economic, social, and ecological benefits. Soybean straw exhibits a relatively high nutrient content, with approximately 1.42% nitrogen [
16]. Additionally, it is characterized by a substantial yield and ease of collection. The feasibility of using soybean straw for the cultivation of
F. filiformis requires further investigation.
The choice of substrate significantly affects the yield and quality of mushrooms [
17,
18]. Changing the culture substrate’s composition alters its physicochemical properties, such as the water retention capacity and air permeability, which in turn affect the mycelial growth rate, fruiting body yield, and the overall growth cycle of the mushroom. In this study, soybean straw was employed for cultivating
F. filiformis, with an investigation into optimal conditions to enhance the fruiting body yield and quality. This was achieved by examining the proportion of soybean straw in relation to cultivation factors, including the water content, substrate loading amount, particle size, and C/N ratio. Additionally, an orthogonal experiment was conducted to evaluate the effects of different factors on both the yield and agronomic traits of
F. filiformis. This research offers valuable insights for optimizing
F. filiformis production.
2. Substrates and Methods
2.1. Inoculum Source and Spawn Preparation
The
F. filiformis strain for this study was obtained from Shandong Youshuo Biotechnology Co., Ltd., located in Jining, China. The strain is currently preserved under the accession number FfWRY-18 at the Institute of Agricultural Resources and Environment, Shandong Academy of Agricultural Sciences. The mycelium presents a velvety texture, appears pure white in color, is relatively dense, and exhibits well-defined margins. The mycelium adheres tightly to the surface of the culture medium, with a limited amount of aerial hyphae present (
Figure 1).
The stock culture was maintained on PDA (Potato Dextrose Agar) medium, and the spawn was prepared using a mix of 18% wheat bran, 80% sawdust, and 2% lime. Spawns were incubated in the dark at 25 °C for 30 days and subsequently stored at 4 °C for future use. The liquid medium was formulated as sucrose(Sinopharm Chemical Reagent Co., Ltd., Shanghai, China) 20 g/L, soybean meal 3.3 g/L, magnesium sulfate(Sinopharm Chemical Reagent Co., Ltd., Shanghai, China) 0.66 g/L, and potassium dihydrogen phosphate(Sinopharm Chemical Reagent Co., Ltd., Shanghai, China) 0.66 g/L. Soybean meal should be sieved using a 300-mesh sieve to ensure a particle size of less than 0.05 mm. Liquid medium was sterilized and accessed to 3 pieces of strain blocks of 8 mm diameter. After that, the medium was placed in a shaker at 165 rpm and 23 °C for 7 days before use. The solid medium was employed for strain preservation, while the liquid medium was used for inoculating the culture substrate.
2.2. Substrate Source
Soybean straw, cottonseed hulls, corn cobs, wheat bran, rice bran, soybean hulls, CaCO3, and scallop shell powder were purchased from Shandong Youshuo Biotechnology Co., Ltd., located in Jining, China.
2.3. The Optimization of the Formula with Different Soybean Straw Proportions
The raw substrate compositions for different formulations are presented in
Table 1. Raw substrates were first weighed according to the designed proportions, transferred into a mixer, and stirred for 20 min. Water was then added at a substrate-to-water ratio of 1:1.65, followed by an additional 40 min of thorough mixing. The substrate was then transferred into 1250 mL polypropylene bottles. During filling, each bottle was loaded with approximately 880 g of wet substrate (equivalent to 330 g dry substrate), with consistent pressure during bottling. After bottling, five holes were punched in each bottle, residual substrate adhering to the bottle rim was cleaned, and the substrates were sterilized. Each sterilized bottle was inoculated with 30 mL of liquid spawn and incubated in a dark incubation chamber maintained at 18 °C with controlled CO
2 levels lower than 0.3%. Once fully colonized by the mycelium, the surface layer (0.3–0.5 cm) was scraped off, and the cultures were subsequently maintained at 14 °C with 90–92% relative humidity (RH). Lighting was initiated on the third day. Upon the appearance of primordia, RH was slightly reduced to 80%. Once fruiting bodies elongated to 2–3 cm above the bottle rim, a paper collar was added, and the temperature was adjusted at 8–12 °C until harvest. Three replicates were conducted for each treatment, with each replicate consisting of 12 bottles to ensure statistical reliability.
2.4. The Optimization of the Substrate-to-Water Ratio in the Culture Substrate
A screening test was conducted to evaluate the effects of different substrate-to-water ratios on the growth and development of F. filiformis, using the aforementioned optimized screening formulation as the test formulation and a control formulation consisting of 30% corn cobs, 20% cottonseed hulls, 20% rice bran, 25% wheat bran, 3% soybean hulls, 1% CaCO3, and 1% scallop shell powder. Using the test formulation as the base formulation, three substrate-to-water ratio gradients (1:1.6, 1:1.7, and 1:1.8) were set and designated as formula 1, formula 2, and formula 3, respectively. Each treatment comprised 32 bottles. Substrate mixing and post-inoculation management procedures were consistent with those described previously.
2.5. Optimization of Substrate Loading Volume in Culture Substrate
Screening tests for optimal loading were conducted using a test formulation consisting of 25% soybean straw, 20% corn cobs, 20% cottonseed hulls, 25% rice bran, 8% wheat bran, 1% CaCO3, and 1% scallop shell powder, while the control formulation comprised 30% corn cobs, 20% cottonseed hulls, 20% rice bran, 25% wheat bran, 3% soybean hulls, 1% CaCO3, and 1% scallop shell powder. The test formulation served as the base formulation, with a substrate-to-water ratio fixed at 1:1.7. Three substrate loading gradients (900 g, 920 g, and 940 g per 1250 mL bottle) were established and designated as formula 1, formula 2, and formula 3, respectively. All other experimental conditions were consistent with those in the water content optimization experiment.
2.6. Optimization of Soybean Straw Particle Size
Using a test formulation consisting of 25% soybean straw, 20% corn cobs, 20% cottonseed hulls, 25% rice bran, 8% wheat bran, 1% CaCO3, and 1% scallop shell powder, the particle size of the crushed soybean straw was evaluated using three sieve sizes: 6 mm, 8 mm, and 10 mm. These were designated as formula 1, formula 2, and formula 3, respectively. A control formulation comprising 30% corn cobs, 20% cottonseed hulls, 20% rice bran, 25% wheat bran, 3% soybean hulls, 1% light calcium carbonate, and 1% scallop shell powder was included for comparison. Substrate mixing and post-inoculation management procedures were consistent with those described previously.
2.7. Optimization of Carbon-to-Nitrogen (C/N) Ratio
By modifying the proportion of raw substrates in the formula, different C/N ratio treatments were established (the detailed formulations are presented in
Table 2). Water was added to substrate at a fixed substrate-to-water ratio of 1:1.65, and the pressure was consistently maintained when loading the substrate. Substrate mixing and post-inoculation management procedures were consistent with those described previously.
2.8. Three-Factor Four-Level Orthogonal Test
Based on the results of preliminary experiments, a three-factor, four-level orthogonal experimental design was conducted using IBM SPSS Statistics 27 software to examine the effects of key factors on the growth and developmental characteristics of
F. filiformis (
Table 3). The factors considered in this study included substrates’ loading volume, moisture content, and C/N ratios.
2.9. Indicators for Test Measurements
Throughout the cultivation cycle, mycelial growth dynamics were monitored for each treatment group. Contaminated bottles were promptly identified and discarded. Key parameters, including mycelial growth rate and full mycelial colonization time (the duration from inoculation to complete substrate colonization), were recorded. At harvest, the weight of the fruiting bodies per bottle was measured. For each treatment, six representative bottles (with uniform Flammulina filiformis growth) were selected to record the number of mushroom roots. Fresh fruiting bodies from each treatment were collected for further analysis. The yield (g/bottle) was calculated as the fresh weight of mushrooms harvested during the first flush from each bottle. Biological efficiency (BE) was determined as the percentage of the fresh weight of mushrooms per bottle divided by the dry weight of the corresponding substrate, multiplied by 100%. Additionally, agronomic traits of individual fruiting bodies were evaluated, including fruiting body count, pileus thickness, pileus diameter, stipe length, and stipe diameter.
2.10. Main Nutritional Qualities and Assay of Amino Acid Composition
Dried fruiting bodies from each treatment were pulverized, passed through a 90-mesh sieve, and stored at 4 °C for subsequent analysis. The contents of crude protein, crude fat, total sugar, and ash were measured. The assay was performed with reference to the methods of Filipa S [
19] and Lu et al. [
20]. The amino acid composition of dried fruiting bodies was analyzed using an automatic amino acid analyzer (L-8800, Hitachi, Japan) [
21]. Specific methods were carried out with reference to Han et al. [
22].
2.11. Statistical Analysis
One-way ANOVA, conducted using SPSS (v.25.0), tested the significance of different treatments, with p < 0.05 indicating statistical significance.
The agronomic traits, yield, and biological efficiency indicators of F. filiformis were analyzed for correlations using R-4.1.2 software, and the results were visualized using the corrplot function.
4. Discussion
The composition of the cultivation substrate plays a significant role in influencing the mushroom growth, yield, and quality [
23,
24], making it a critical determinant in mushroom production. The selection of an appropriate cultivation substrate should be tailored to the specific type of mushroom being cultivated.
In previous studies, various researchers have investigated the cultivation of
F. filiformis using different substrate formulations. Lu et al. reported a biological efficiency of 98.6% using a mixture consisting of 88% cottonseed husk, 10% broiler concentrate, 1% sugar, and 1% lime [
25]. Ji et al. obtained a biological efficiency of 73% with a composition containing 88% maize straw, 5% wheat bran, 5% maize flour, 1% sucrose, and 1% lime [
26]. Harith et al. cultivated
F. filiformis using a combination of 25% paddy straw and 75% palm empty fruit bunches, resulting in a biological efficiency of 185% [
27]. Sangkaew et al. attained a biological efficiency of 129.60% by applying a substrate blend of 25.90% sunflower meal, 50.37% corn cob, and 23.73% rice bran [
28]. Xie et al. reported that using a substrate formula composed of 50% ramie stalks, 20% cottonseed hulls, 25% wheat bran, 2% calcium carbonate, and 4% corn starch the biological efficiency of
F. filiformis reached 119% [
29]. The type and proportion of raw materials significantly influence the biological efficiency of
F. filiformis. This effect is primarily attributed to the nutritional composition inherent to the substrate. Appropriate increases in the proportion of the supplementation can enhance the overall yield. The price of soybean straw is comparable to that of corn cobs. When crushed, soybean straw forms uniform granules, exhibiting excellent water absorption and air permeability when used as a substrate for edible fungi cultivation. In contrast, the particles obtained from crushing corn and rice straws are uneven in size and demonstrate an inferior air permeability and a lower loading capacity as substrates. Compared to corn and rice straws, soybean straw possesses a higher nitrogen content and superior physical characteristics, making it a more suitable material for use as a substrate in edible fungi production. The utilization of soybean straw in the commercial cultivation of
F. filiformis holds significant potential for improving the resource efficiency of agricultural byproducts and enhancing the economic returns associated with
F. filiformis production.
Variations in the water content, loading substrate volumes, and raw substrate particle sizes within the substrate can alter its aeration properties, thereby affecting the mycelial growth rates and fruiting body development [
30,
31,
32,
33,
34].
Nutrients are transported from the mycelium to the fruiting bodies through stable water-mediated transport [
35]. The optimal water addition ratio is intricately linked to the substrate composition, as different formulas exhibit varying water-holding capacities. An insufficient water content may retard mycelial growth and reduce the fruiting body yield, while excessive water can lead to waterlogging at the bottom of the culture container, restricting oxygen diffusion, inhibiting mycelial growth in lower substrate layers, and negatively impacting the overall yield. In this study, an optimal substrate-to-water ratio of 1:1.7 (corresponding to 67.7% moisture content) was determined. Moonmoon et al. [
36] and Ryu et al. [
37] recommended maintaining the moisture content between 65% and 68% for
Pleurotus eryngii cultivation, which closely aligns with the moisture requirements for
F. filiformis cultivation. Beyond this ratio, a reduced fruiting body height and yield were observed.
An appropriate substrate loading volume can enhance the biological efficiency. Insufficient loading improves aeration, promoting mycelial growth, but increases the risk of substrate detachment from the bottle wall during colonization, leading to the emergence of premature fruiting bodies at the substrate edges. Conversely, excessive substrate loading impairs aeration, decreases mycelial activity, slows the mycelial growth rate, and impairs the mycelial quality. These findings underscore the importance of balancing the loading volume to maintain optimal aeration and mycelial activity.
The particle size of raw substrates influences the substrate porosity and aeration, thereby affecting microbial oxygen utilization [
23]. The particle size of various raw substrates can influence the rate at which the mycelium decomposes and utilizes these substrates, thereby affecting the mushroom yield. Research findings demonstrate that as the particle size of the soybean straw increases, both the weight of the fruiting bodies and the biological efficiency exhibit a downward trend. Specifically, when the particle size of the soybean straw is approximately 10 mm, the yield of
F. filiformis fruiting bodies and the biological efficiency are notably lower compared to the control group. Larger particles increase the interstitial space, enhancing oxygen transfer but reducing the surface area available for microbial nutrition and water transfer processes [
38]. Conversely, excessively small particles may compact the substrate, limiting aeration and reducing the yield, which is consistent with previous reports [
39]. Thus, an optimal particle size (6–8 mm) balances the porosity and surface area to maximize the nutrient utilization and yield.
Different mushroom species exhibit distinct requirements for the C/N ratio of the culture substrate. For instance, the optimal C/N ratio for
Agaricus bisporus is 19:1 [
40], whereas
Lentinula edodes,
Ganoderma lucidum, and
Volvariella volvacea thrive at 30–35:1, 70–80:1, and 40–60:1, respectively [
17,
41,
42,
43]. Different C/N ratios influence the secretion of extracellular enzymes by mycelia and the degradation rate of lignocellulose [
29,
44]. High-nitrogen substrates have been shown to enhance the lignin degradation in the substrate [
45]. Moreover, different C/N ratios affect the nutritional components (e.g., protein, amino acids, and polysaccharides) and flavor substances of fruiting bodies [
22,
46], highlighting its role in both the yield and quality optimization. Studies indicate that
F. filiformis mycelia demonstrate a better degradation performance on low C/N ratio substrates compared to high C/N ratio substrates [
27,
29].
Orthogonal experiments clarified the hierarchical influences of key factors on the F. filiformis yield and agronomic traits. Through orthogonal experiments, we have elucidated the primary and secondary relationships among various factors. Based on these experimental findings, targeted adjustments to specific agronomic traits can be implemented to enhance the overall quality of the fruiting bodies.
In this study, soybean straw was utilized as a raw material to partially substitute corncobs and wheat bran, with an increased proportion of rice bran incorporated into the formulation. This study confirmed the feasibility of using soybean straw as an alternative substrate material, providing a reference for optimizing the cultivation formula for F. filiformis. Based on the selected soybean straw-based formulation, a systematic analysis was conducted on key factors including the moisture content, carbon-to-nitrogen ratio, substrate loading volumes, and particle size in the substrate. The effects of these factors on the growth and development of F. filiformis were evaluated. Through an orthogonal experimental design, the primary and secondary influences of the substrate moisture content, substrate loading volumes, and carbon-to-nitrogen ratio on the yield, biological efficiency, and agronomic traits were investigated. In practical production, it is recommended to optimize the formula based on the carbon-to-nitrogen ratio of the substrate in order to enhance the yield. Agronomic traits, such as the diameter of pileus and the length of stipe, can be regulated by adjusting the moisture content and substrate loading volumes, thereby improving the appearance quality of F. filiformis. These findings hold significant implications for the industrial-scale cultivation of F. filiformis.