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Review

Microbial Behavior and Influencing Factors in the Anaerobic Digestion of Distiller: A Comprehensive Review

1
School of Artificial Intelligence, Beijing Technology and Business University, Beijing 100048, China
2
Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, Beijing Technology and Business University, Beijing 100048, China
3
College of Food Science Technology and Chemical Engineering, Hubei University of Arts and Science, Xiangyang 441053, China
4
School of Water, Energy and Environment, Cranfield University, College Road, Cranfield, Bedfordshire MK43 0AL, UK
*
Author to whom correspondence should be addressed.
Fermentation 2023, 9(3), 199; https://doi.org/10.3390/fermentation9030199
Submission received: 12 January 2023 / Revised: 10 February 2023 / Accepted: 13 February 2023 / Published: 21 February 2023
(This article belongs to the Special Issue Biofuels Production and Processing Technology 2.0)

Abstract

:
Anaerobic digestion technology is regarded as the most ideal technology for the treatment of a distiller in terms of environmental protection, resource utilization, and cost. However, there are some limitations to this process, the most prominent of which is microbial activity. The purpose of this paper is to provide a critical review of the microorganisms involved in the anaerobic digestion process of a distiller, with emphasis on the archaea community. The effects of operating parameters on microbial activity and process, such as pH, temperature, TAN, etc., are discussed. By understanding the activity of microorganisms, the anaerobic treatment technology of a distiller can be more mature. Aiming at the problem that anaerobic treatment of a distiller alone is not effective, the synergistic effect of different substrates is briefly discussed. In addition, the recent literature on the use of microorganisms to purify a distiller was collected in order to better purify the distiller and reduce harm. In the future, more studies are needed to elucidate the interactions between microorganisms and establish the mechanisms of microbial interactions in different environments.

Graphical Abstract

1. Introduction

Over-reliance on conventional fossil fuels, a kind of non-renewable energy, would not only result in a monolithic energy system but also negatively affect the environment. So, increasing the use of renewable energy is central to the development strategies of many countries [1,2,3]. In recent years, various technologies are widely studied to make full use of renewable energy. Solid, liquid, or gaseous energy products or modified bio-based materials with a higher energy density can be produced by combining renewable energy with one or more physical, chemical, and biological transformation technologies [4,5,6,7].
In the techniques mentioned above, anaerobic digestion (AD) is one of the most mature biotechnologies at present [8]. Organic waste is degraded by microorganisms to produce biogas and stable residue. Biogas (mainly carbon dioxide and methane) can be converted into electrical or thermal energy, and can also be upgraded to biomethane gas. It can be used as a chemical raw material or fuel to reduce dependence on fossil fuels. It has an important impact on mitigating global warming and can provide up to a 27% greenhouse gas mitigation rate [9,10]. It is reported that methane produced by anaerobic metabolism accounts for more than 90% of the earth [11,12,13,14]. Generally speaking, AD can largely convert organic waste into energy without significant costs, can avoid the waste of resources, and be environmentally friendly.
In the process of ethanol production, a large amount of distiller will be produced. Its composition is complex and has a large number of chemical pollutants, which not only pollute the environment but also have a carcinogenic effect on the human body [15,16,17,18]. However, as a typical biomass resource, distillers have good potential for resource utilization. Distiller is a decent sort of unrefined substance for natural manure, which is wealthy in natural matter, nitrogen, phosphorus, and potassium supplements for plant development, and the amount of destructive substances, for example, anti-microbials and weighty metals is low. Therefore, properly treated distillers can not only be converted into high-quality feed but also generate energy. The application into the soil can boost the number of nutrients in the soil, improve the structure of the microbial community, and help plants grow and develop. Moreover, a distiller is a type of biomass energy carrier that primarily consists of crude fiber, crude fat, crude protein, and starch, among other components. There is evidence that the energy utilization and ecological cycle of distillers are conducive to decarbonization, and it is crucial to make good use of these potential resources [9,14,19,20]. In most cases, the treatment of distillers is inefficient and extensive, which is no longer suitable for today’s green development environment. Therefore, an efficient and environmentally friendly treatment process is urgently required.
AD is currently the most developed and economically feasible process for treating distillers [21,22,23]. Distiller can be used to produce specific resources or all resources at the same time through AD. Studies have shown that the quality of the resources produced depends on the cooperation between microorganisms [11]. Among all microorganisms, although archaea account for 1–2% of the total prokaryotic organisms, it has an important impact on the activity of the microbial community [24]. Because of the macromolecular synthesis pathways and cellular energy consumption structure, its growth speed is limited [25,26]. Therefore, the growth of methane archaea is considered to be the speed-limit stage in the AD process and is vulnerable to environmental factors. Jimenez et al. [27] show bacterial richness in relation to SO42−/COD (chemical oxygen demand), but it is mainly affected by the substrate. Cremonez et al. [28] argued that methane production was limited in a simple single-stage AD system due to the limited activity of methanogenic microorganisms. Peng et al. [29] found that the combined inhibition caused by high ammonia concentration led to changes in the structure and activity of the archaea community, which aggravated the deterioration of the process. In anaerobic digestion, microorganisms can not only basically break down the substrate, but also effectively convert the substances produced by the decomposition into energy. Therefore, microbial activity is important for the anaerobic digestion process. In order for this technology to mature, it is necessary to have a comprehensive understanding of microorganisms, in terms of microbial activity, environmental factors, and certain key microorganisms. This review addresses these issues as a whole.
In recent years, researchers have produced more and more research on the dynamics of microbial communities. To our knowledge, this is the first time in recent years that information on methanogenic archaea has been compiled. Silva et al. [8] mainly discuss the resources produced by distillers, emphasizing the need for microbial research. Costa et al. [9] mainly discussed the metabolic diversity of methanogens but did not consider the influence of operating parameters. The purpose of this study is to review the basic information of methanogenic archaea based on previous studies, especially in terms of methanogenesis. Firstly, the characteristics and energy potential of distillers from different fermentation materials were introduced. Through the discussion of the results of previous studies, the important role and parameter influence of the archaea community were discussed. Then the AD is analyzed from the microbial point of view and the functions of some archaea are discussed. Moreover, considering the pollution of distillers, recent microbial purification techniques are also briefly presented. In view of the diversity of operating parameters and the complex linkage effect between different factors, microbial research on the anaerobic digestion of organic waste is still in the development stage, and molecular detection tools and data analysis methods need to be further optimized [30,31]. A worldwide data-sharing database should be established to consolidate data and promote the further development of microbial research.

2. Present Situation of Distiller

2.1. Distiller Production and Characterization

Distiller comes from the ethanol distillation stage after the fermentation of raw material, and its composition is affected by the raw material type, fermentation process, and the distillation stage [32]. The characteristics of the distiller corresponding to different raw materials are shown in Table 1. Sugar beet distiller usually requires additional nutrients for co-digestion, because it is so high in nitrogen, resulting in a very low C/N [33]. The utilization rate of sugarcane distiller is also the focus of discussion because of its huge yield [9,11,34,35]. Regardless of the raw material, the distiller is acidic and highly contaminated due to its complex composition [36,37]. According to Fuess et al. [23], a large distillery can produce 4.7 billion liters of distiller per year. Distiller contains many toxic substances, such as melanoidins, phenolic compounds, and heavy metals. Chowdhary et al. [17] discuss in detail the harmful substances in distillery wastewater and highlight the harm. The effective treatment of distillers is still an important challenge for the future.

2.2. Different Treatment Methods of Distiller

If the distiller is discharged directly into the water, it will increase water pollution, lead to water eutrophication, and even affect biodiversity. Although some biological solutions have been developed to reduce water pollution, clearance rate and genotoxicity are urgent problems still to be solved [41]. Many treatments have been used to treat distillers [8,35]. Up to 76% of nitrogen loss is a major problem in compost, and although this can be reduced by adding biological carbon, the cost is another factor to consider [42]. Fertilization is by far the most common practice because it contains most of the nutrients needed by crops, but it is not the best option for recycling [7,11,34]. The risks include soil salinization, pore plugging, reduced microbial activity and reduced dissolved oxygen concentration, and the energy recovery is not high. Toxic metals such as cadmium, lead, copper, chromium, and nickel, increase human carcinogenic risk [22,23], but sodium accumulation may be the main reason for limiting fertilization [43]. Therefore, the distiller cannot be treated naturally in the soil. Other applications of distillers, such as for fermentation materials and animal feed, still have problems to be solved in terms of safety [36]. AD has been recommended by many researchers as the core processing technology for a distiller, which has the advantage of a high energy recovery rate and can maximize the energy potential of the distiller and be environmentally friendly.

2.3. Potential Energy and the Synergy of Co-Digestion

Biogas is usually converted into electricity and heat, and if this energy is used to produce ethanol, it can not only save 17 percent of the electricity used to process the raw material but also effectively reduce the carbon footprint [32]. The maximum annual benefits would be USD 886,096.50 and USD 450,256.01, respectively [44]. Biogas upgraded to biomethane gas can be used not only as an alternative to electricity generation but also as a substitute for gasoline. It can avoid greenhouse gas emissions and maintain energy balance. Longati et al. [45] evaluated the economic viability and environmental impact of AD of distillers and also reached positive conclusions. On a laboratory scale, different studies use different metrics to evaluate the energy potential of a sample. The most commonly used is the BMP test. We can judge the conversion of organic matter by the actual methane production rate obtained by the Biochemical methane potential (BMP) test, in order to determine its suitability as a feedstock for AD [46,47,48,49,50]. The high BMP of the distiller indicates that it contains abundant energy. Silva et al. [11] first discussed the volatile fatty acids (VFAs), bioH2, and bioCH4 obtained from the AD treatment and suggested that the energy obtained was about 3.5 GW if all sugarcane vinasse was treated in Brazil. Despite the huge energy potential of distillers, the anaerobic treatment of a single distiller is not ideal [51,52,53,54,55].
The combination of different substrates has long been an efficient way to treat waste with the potential to recover more resources [56,57,58,59,60,61]. Various studies on the co-digestion of distiller have shown synergistic effects [39,50,51]. This synergy is the result of the combination of two or more raw materials that is greater than the sum of the process results of a single raw material, the synergy performance is shown in Table A1. This synergistic effect can increase biogas production, and methane content, alleviate the accumulation and inhibition of TAN and VFAs, and so on. It is important to note that the synergy is not a superposition of the anaerobic fermentation characteristics of individual feedstocks. Urea and trace elements were added to the distiller, which addressed the problem of the time-consuming biological method proposed by Chowdhary et al. [17]. In recent years, Sillero’s team has also discovered the great potential for inactivating pathogens through AD [13,47,51]. AD of more raw materials is also used to treat sludge and food waste [55]. Overall, the synergistic effect makes it easier for the reaction vessel to reach a state of balanced nutrition, and the microorganisms can better evolve and grow, finally making the process achieve an ideal result. What calls for special attention is that the synergistic effect will be affected by the type of raw material, raw material mixing ratio, reaction vessel, reaction temperature, and other factors. For instance, Krzysztof et al. [37] studied the effects of anaerobic co-digestion in sugar beet pulp silage and vinasse at three different ratios, and it was found that the biogas yield at 3:1 was 598.1 mL/g VS and the process was more stable. Moreover, high-temperature treatment is more attractive than medium-temperature treatment under the same raw material and ratio [13,51,62].
However, the observation of this synergistic effect is mostly based on experimental results, and its detailed mechanism is not clear. Chuenchart et al. [53] studied the anaerobic co-digestion performance of food waste and chicken manure, emphasizing the synergistic effect among microorganisms, but did not conduct microbial detection. Peng et al. [29] identified microorganisms that frequently interact with the outside world during long-term AD, constructed interaction networks under specific circumstances, and determined the key roles of certain microorganisms. Jiang et al. [39] also identified the enhancement of the microbial community. Although different authors have optimized the AD process in different ways [11,23,63,64,65,66], low biogas production remains the biggest problem. Few studies have shown the continuity of microbial action. Elucidating the relationship between microbial interactions and the environment and understanding the AD process from the microbial perspective are of great significance for improving process quality [29,38].

3. Analysis Based on Microbial Perspective

3.1. Methanogenesis Pathway and Parameter Influence

In the process of AD of distiller grains, there are two main ways to generate methane, including the acetic acid nutrient pathway Equation (1) and the hydrogen nutrient pathway Equation (2). The impact of operation parameters on the path is shown in Table 2.
C H 3 C O O + H 2 O C H 4 + H C O 3
Δ G 0 = 31.0 k J / m o l
4 H 2 + C O 2 C H 4 + 2 H 2 O
Δ G 0 = 130.7 k J / m o l

3.1.1. Hydrogenotrophic Methanogenesis

Leading the hydrogenotrophic methanogenesis are hydrogenotrophic methanogens, such as Methanobacterium, Methanoculleus, and Methanothermobacter. Hydrogenotrophic methanogen is very important for the whole process because it not only consumes the H2 and CO2 to produce methane but also can let syntrophic acetogenic microorganisms remain active microorganisms [10,69,70]. Recently, it has been proven to play a key role in phenol degradation [67]. However, its activity and quantity are easily disturbed by many substances. With increasing ammonium concentration, the activity of hydrogenotrophic methanogens first increases and then decreases [7,29]. At different concentrations of hydrogen, the growth of archaea, H2 utilization, and other parameters are greatly affected [12,71]. Hydrogenotrophic methanogens are more tolerant to cations, high OLR, and ammonia concentrations than acetic acid-utilizing methanogens [16,68,72,73]. However, it is not as tolerant to acetic acid concentration, and Rachbauer et al. [6] recommend acetate concentration below 0.8 g/L. Microorganisms prefer hydrogenotrophic methanogenesis to other pathways because hydrogenotrophic methanogens are more widely distributed at both high and mesophilic temperatures [38], and hydrogenotrophic methanogens are more active at high temperatures, which can lead to shorter process times and thus more economic benefits [28,63,74].

3.1.2. Acetotrophic Pathway

The methanogenesis of acetate follows two different pathways: acetoclastic methanogenesis and SAO [24]. Acetoclastic methanogens and syntrophic acetate-oxidizing bacteria (SAOB) compete for acetate. Acetate is an important intermediate and inhibitor of methanogenesis. High concentrations of acetate are toxic to microorganisms [25,29]. At the same time, high concentrations of acetic acid limited propionic acid degradation and inhibited acetate methanogenic bacteria [7,16].
Acetoclastic methanogens include Methanosarcina and Methanosaeta. 13C isotope analysis of Xiao et al. [75] indicates that methane comes from direct cleavage of acetic acid when abundant, but this has not been proven in AD. There are few studies on SAOB. SAOB is a difficult and slow-growing bacterium to culture. SAOB has been found in: Ca.Syntrophonatronum acetioxidants, Ca.Contubernalis alkalaceticum, Syntrophaceticus, and Coprothermobacter [24,25,38,68,76]. As the total ammonium concentration and temperature increase, SAO will gradually replace acetoclastic methanogenesis.

3.2. Stability of System

The stability of the AD process has been the focus of discussion [63]. Acidogenic bacteria and methanogenic microorganisms differ greatly in their sensitivity to environmental conditions. Failure to maintain a balance between these two groups of microbes is the main cause of reactor instability. Poor operational stability has prevented the widespread use of AD [77,78,79].
Numerous experiments have shown that the two-stage AD strategy plays a positive role in improving stability [32,53,80,81]. It can effectively alleviate the accumulation of inhibitors in single-stage AD and is more efficient in terms of biogas production and methane production [26,63,82]. Notably, in two-stage AD, the acidogenic and methanogenic processes run separately, producing methane via the acetotrophic route only.
It is extremely important to use an appropriate combination of operational and control parameters in a bioreactor to ensure maximum efficiency of the process [77]. Short HRT and high OLR have been recognized as causing system instability [51,52,53,54]. Therefore, low OLR and high HRT (hydraulic retention time) are generally used to start the experimental initiation phase in order to minimize the pressure on the microbial population during the adaptation period [40]. Reactor optimization can also deal with such problems [16,63]. Effective monitoring of AD is essential for optimal process results. Different stability indicators have been applied in different studies to describe system stability [40,77]. Because of the complexity of the AD process, it is recommended to use different combinations of stability indicators to monitor the AD process.
Acidic conditions are known to negatively affect methanogenesis. pH is often used as a key indicator to monitor anaerobic degradation processes [77]. The pH value remains neutral, which meets the growth requirements of most methanogens and is suitable for methane production. Although slight fluctuations in pH may also have beneficial effects, the pH should be kept within the appropriate range for methane generation [29,68]. As described in Part 2.3, the added substrate has a positive effect on pH stabilization, especially anaerobic triple digestion. More importantly, this synergy automatically balances out small pH fluctuations caused by changes in operating parameters [50,51]. In general, the pH of two-stage AD is generally more stable than that of one-stage digestion and therefore has better biogas yields [80,82,83]. Despite the benefits of using pH as a stability indicator, it may be less sensitive to monitoring substrates with higher organic loading rates and may not be appropriate as an early indicator [77]. For the anaerobic treatment of the distiller, we can still ensure pH stability and system stability by adding appropriate substrates and additives (NH4Cl, NaHCO3, NaOH) [46].
TAN has been a hot topic of research. Optimal TAN ensures the adequate buffering capacity of the medium, whereas high concentrations lead to inhibition and collapse of anaerobic processes [84,85,86]. The statistics are shown in Table 3 below.
For optimal methane production at higher temperatures, ammonium concentration should not exceed 5000 mg/L [87,88]. It is important to note that the concentration limit for TAN is not fixed and must be studied for each case, as it depends on factors such as the type of substrate used, gas emissions, operating conditions, and the degree of microbial acclimation [29,78,85]. Because TAN concentration is the result of microbial degradation of nitrogenous substances, the tolerance of TAN can be improved by pretreatment of the substrate to improve the process stability [89,90,91]. In the experiment of Gao et al. [73], when the TAN concentration of the unacclimated reactor is about 4000 mg/L, the methanogenesis process stops completely, while the acclimated reactor can operate stably at an average TAN concentration of 4293 mg/L. It should be emphasized that high TAN values were observed at the end of anaerobic triple digestion, but no inhibition was observed [46,50]. The specific mechanism of this synergy has yet to be studied. Some studies believe that FAN (free ammonia) has a stronger correlation with process stability than TAN [92]. FAN neutralizes the acid to reduce the risk of acidification in the reactor, but because of its membrane permeability, it interferes with cell activity [73,78]. It was reported that FAN content above 200 mg L−1 would hinder stability, and that above 300 mg L−1 would lead to a sharp reduction in biogas production [29].
A very important parameter that must be considered in AD is the C/N ratio [92]. The C/N recommended by many studies is different, which is due to the different optimal C/N ratios for biogas production from different raw materials [33,38]. Too low C/N distiller cannot be digested anaerobically due to lack of nutrients, and too high C/N will limit the formation of new cells. Co-substrates such as straw and cow manure can be commonly added to regulate C/N and stimulate the growth of methanogens to maintain the stability of AD [7,33]. Some substrates such as cassava alcohol wastewater (CAW) can not only improve the C/N ratio of raw materials but also have a stronger synergistic effect [39].
Sulfur content in various forms is also discussed [59,93,94,95,96]. Sulfur is a nutrient required by methanogens, the optimum sulfur content is 1 to 25 mg/L, but the sulfur content in distillery grains is approximately 4 to 10 times the optimum concentration for AD [4,19,93]. Sulfur-rich distillers have a powerful inhibiting effect on methane production. There are two possible pathways of inhibition: (1) Sulfation occurs simultaneously with methanogenesis due to the presence of sulfate-reducing bacteria (SRB), and soluble sulfide inhibits methanogenic flora [11,27]. (2) The competition between SRB and methanogens reduces the conversion of organic matter to biogas. The effect of SO42−/COD on biogas production has been the focus of recent research and has been shown to have a huge correlation with stability [27,59,93]. Generally, a ratio of less than 0.1 does not pose a threat to stability [97]. With the increase of SO42−/COD, the process continues to deteriorate until no biogas is produced. It should be emphasized that at low SO42−/COD, the total sulfide will accumulate in the form of gas sulfide to ensure the stable production of biogas. The concentration of SO42− shall not exceed 3000 mg/L [93]. Competition between methanogenic archaea and SRB is an important topic in anaerobic treatment. The change in the COD/SO42− ratio does not change the result of competition between methanogens and SRB. However, SRB has an advantage in competing for electrons [97]. When the reaction lasts long enough, it produces a lot of sulfides. Controlling reaction time is also one of the measures to optimize system stability.
Total VFA concentrations are considered ideal indicators as they are the main methanogenic intermediates and catalyze methanogenesis, reflecting the balance between the four steps of AD [77,80]. It is well known that methane production usually goes up as VFAs break down. The process can be inhibited by decreasing the pH when the VFA concentration is too high [93]. The digestive process is less sensitive to VFA inhibition, but maintaining low VFA levels is important for the optimal performance of the AD process [25,46]. The concentration of a single VFA and the conversion between different VFAs have complex effects on the AD system. Propionic acid concentration of less than 1000 mg/L is more conducive to biogas production [7,25]. However, single VFA monitoring is expensive and requires some labor costs, which limits the detection of single VFA [77].
Alkalinity has also been proposed as a parameter for AD process monitoring, which can represent the buffer capacity of AD systems [40,77]. Alkalinity may come from the substrate itself or from compounds such as sodium bicarbonate being added. Although some experiments confirmed the stability of the system, a negative effect was observed due to the increase in alkalinity [16]. Alkalinity can be defined in many different ways. However, some studies have shown that IA/PA (intermediate alkalinity/partial alkalinity) is recommended as an indicator of the AD process due to its high sensitivity [38,77]. The two-stage anaerobic strategy can mitigate the effects of alkalinity fluctuations and has a more stable process [32]. Although the method for determining alkalinity is simple, the cost of balancing alkalinity is still an important factor to consider.
Phenol concentration has also been recently proposed as a stability index. Poirier et al. [79] studied the inhibitory effect of different phenol concentrations on AD and proposed phenol 0.50 g/L to 1.00 g/L as an early warning indicator since microbial recombination is initiated at this range but the final AD performance is not affected.

3.3. Methanogenic Archaea

Methane production is directly related to the activity of methanogenic archaea [98,99,100]. In this section, methanogenic archaea will be the focus of the discussion and the influence of operating parameters on them will be highlighted.

3.3.1. Diversity of Methanogenic Archaea

Regardless of the raw material used in the fermentation process, the low number of microorganisms detected is a common feature of all distillers due to the acidic pH and high temperature of the production process [99,100]. Anaerobic microbial communities can be categorized into two domains: bacteria and archaea. The archaeal domain is primarily responsible for methane production. The statistical methanogenic archaea communities are shown in Figure 1. They are strictly anaerobic microbes that can form methane from substrates such as carbon dioxide, formate, and acetate [101,102,103]. Methane-producing communities are stable over time [69].

3.3.2. Effects of Operating Parameters on Archaeal Community

In this section, the effects of various process parameters on the AD of distillers were discussed and the reasons for the process changes were analyzed from the perspective of archaea. The relationship is shown in Figure 2. More data are in Table A2.

pH

In all experiments aimed at producing biogas, almost all authors have controlled pH. This is because methanogenic archaea are extremely sensitive to pH and can be inhibited or even inactivated in highly acidic or alkaline environments. Acidic conditions will promote the hydrolysis of a distiller, but after acidic degradation, different archaea communities will be negatively affected to different degrees (such as Methanosaeta sp., Methanobacteriales, Methanomicrobiales, Methanococcales) [104,105]. Notably, the co-inhibition caused by pH may be the deep reason for the unsatisfactory process [29,32].

Ammonia/Ammonium

Microbes use ammonia/ammonium as a nitrogen source. However, high concentrations can be inhibitory or toxic.  N H 4 + and  N H 3 are the two main forms in aqueous solutions and can be converted to each other depending on the pH, as shown in Equation (3) [68]:
N H 4 + + O H N H 3 + H 2 O
The higher ammonium concentration inhibits the metabolism of hydrophilic methanogens through lead to VFA accumulation and a pH decrease, such as Methanobacterium and Methanospirillum [68], biogas production decreases or even stops production directly, which may also be related to the synergistic inhibition of high ammonium concentration and high VFAs concentration [85]. Methanogenic archaea have the lowest tolerance to ammonium inhibition compared with hydrolytic and acidogenic bacteria [78,87].
Free ammonia is much more toxic than ammonium. The influence mechanism of free ammonia on archaea is complex and varies with different substrates and operating conditions. In the AD of food waste, free ammonia leads to the accumulation of acetic acid and propionic acid, resulting in pH reduction and pH-related synergistic inhibition. It should be noted that a moderate increase in ammonia content will stimulate the development of vegetative hydrogen methanogens, resulting in desirable process results [68]. Peng et al. [29] continued to study the inhibition mechanism of free ammonia and believed that the influence of ammonia on the process was caused by the accumulation of VFAs. The instability of the process was rooted in the accumulation of acetate [6,24]. The relative abundances of archaea were generally inversely correlated with FAN, such as Methanosaetaceae and Methanosaeta, while Methanosarcina was positively correlated with FAN [32,67]. This indicated that the free ammonia concentration caused the transformation of the dominant archaea community, but the limited ability of the dominant archaea community to decompose acetic acid led to the process failure.
At short HRT and high OLR, the ammonia production rate is not sufficient for TAN accumulation, so it is difficult to observe TAN inhibition [51]. Although TAN tolerance of different substrates varies, co-inhibition due to high TAN can lead to process failure [85,87]. With the increase in TAN concentration, although the important role of the methanogenic meat family in acetic acid decomposition was observed, the archaea community remained at an overall inhibitory level [68].

Organic Load Rate and Hydraulic Retention Time

Although the archaea community in the distiller can work within a wide range of OLR and HRT, the sensitivity of different archaea communities is different. Overall, microbial activity was directly proportional to OLR and inversely proportional to HRT, and the hydrogenotrophic methanogens were the dominant methanogens at low OLR levels [51,67,106]. With the increase of OLR, acetoclastic methanogens were severely affected, such as Methanosarcina and Methanosaeta. However, there has been a significant increase in the relative abundance and activity of some archaea communities such as Methanobacterium [18,51]. Gamboa et al. [93] first identified the best Methanobacteriales and Methanosarcinales at the order level under optimal OLR, Methanobacterium, and Methanosaeta were found to produce methane. Cervantes et al. [16] confirmed the important role of Methanobacterium in high OLR. It is worth mentioning that Methanogenic archaea were severely inhibited under high OLR, which may be related to the accumulation of acetic acid and propionic acid in the reactor.

Hydrogen

Hydrogen partial pressure and hydrogen concentration are related to methane production. There are two metabolic pathways for the conversion of CO2 and H2, Equation (4):
4 H 2 + C O 2 C H 4 + 2 H 2 O ( Δ G o = 135.5 k J / m o l )
4 H 2 + 2 C O 2 C H 3 C O O H + 2 H 2 O ( Δ G o = 104.5 k J / m o l )
Methanogens that consume H2 in low hydrogen pressure systems maintain low concentrations and facilitate propionate degradation [39]. With the increase of hydrogen partial pressure, although the acetoclastic methanogens and acetotrophic pathway are inhibited, it enriched certain archaea communities, such as Methanobacterium, Methanothrix, and Acetobacterium woodii to maintain the normal operation of the process [6,67,95].
Hydrogen concentration has a significant effect on the growth of archaea. Karadagli et al. [71] assessed the effect of hydrogen concentration on the growth of Methanobacterium bryantii M.o.H and found that when hydrogen concentration was greater than 2.4 μM, the net growth rate was positive. There is evidence that hydrogen is produced during the hydrolysis of glucose [107,108]. Increasing hydrogen concentration stimulated the acetoanaerobium genus and Methanobacterium, which enhanced the degradation of phenol, but Methanosaeta will decrease [67].

VFAs

Different volatile fatty acids have different toxicity to methanogens. There are few reports on formic acid in the AD process. Methanogens need trace elements to oxidize formic acid. The accumulation of formic acid in the absence of micronutrients will impede the degradation of propionate (feedback inhibition) and is related to the formation of hydrogen sulfide in biogas [33,38]. Figure 3 establishes the anaerobic mechanism under high acetic acid concentration. Studies have shown that methane production is highly correlated with acetic acid concentration [75]. As a major precursor to methane production, with the increase in total acetate concentration, total carbon conversion and methane production decreased [6,25]. Acetate concentration clearly dominates its metabolic pathway. High concentrations of acetic acid could inhibit acetoclastic methanogenesis (Methanosarcina and Methanosaeta) and affect the acetotrophic pathway [16,17]. However, acetic acid coexisted with acetone bacteria, SAOB, detritus acetone, and hydrogenotrophic methanogens even at inhibitory levels. Hydrogenotrophic methanogens are strengthened to varying degrees, which strengthens the SAO pathway to maintain methanogenesis [6,10,24]. Zhao et al. [25] found that the degradation of acetate is more difficult under high temperatures and high acetic acid concentrations, but this seems to be only applicable to simple substrates. Many experiments have observed that Methanothermobacter plays a key role in methane production at high temperatures [38,66].
Propionic acid can be converted to acetic acid and hydrogen, and Equation (5) is:
C H 3 C H 2 C O O + 3 H 2 O C H 3 C H 2 C O O + H + + H C O 3 + 3 H 2
Δ G 0 = 85.6 k J / m o l
Propionic acid is much more toxic than acetic acid, and its strong inhibitory effect at low concentrations has been observed [73]. Although the degradation of propionic acid is thermodynamically advantageous, it is easier to accumulate propionic acid under high-temperature AD of a distiller [66]. The degradation of propionic acid to methane is a slow process, and the appropriate extension of HRT has a greater influence on the degradation of propionic acid [25]. Butyrate was usually higher in distiller AD but was not significantly toxic to methanogenic bacteria [80].
Appropriate VFA concentrations can catalyze methane production, but high concentrations can also inhibit methane production. Inhibition concentration correlates with the synergistic effect of the substrate [7,46]. In the AD of the distiller, almost all archaea are inhibited under high VFAs, resulting in restricted methanogenesis, and the ability to break down substrates is reduced [38,107].

Temperature

Temperature is one of the most important parameters, as it can affect the activity of almost any microorganism. Processes at high temperatures seem more attractive than those at moderate temperatures, with the advantages of more complete destruction of viral and bacterial pathogens, and higher microbial activity [66,74,109]. Hydrogenotrophic methanogens (Methanoculleus and Methothermobacter) have higher activity and play a key role in the production of methane. However, the process using acetic acid as substrate was affected, mainly because the activity of Methanosaeate at high temperatures was inhibited [25,38]. However, there are different views: the increasing temperature will decrease microbial diversity, especially bacterial diversity, and mesophilic temperature is the optimal methanogenic temperature [74]. Methanobacterium is the main archaea at moderate temperatures and plays an important role in methane production [33,38]. The reactor at high temperatures is more sensitive to VFA, NH3, and alkalinity fluctuations. Anaerobic co-digestion in the medium temperature range is more stable, and microbial metabolism is more likely to reach equilibrium, which seems to be related to the activity of thermophilic bacteria [13,82]. Therefore, more authors use a two-stage reactor with high-temperature hydrolysis for acid production and medium-temperature methane production in order to obtain good process results [8,51].

Sulfur

COD/SO42− is significantly correlated with the inhibitory effect [95,97,110]. According to the literature, the best archaea orders are Methanobacteriales and Methanosarcinales at low COD/SO42− [27,93]. Subsequently, many authors examined the deeper changes of the archaeal community at different ratios and found that the content and activity of Methanosaeta were greatly affected by the increase of sulfur. Among them, Methanosaeta concilii’s ability to break down acetic acid was barely affected, Methanosaeta harundinacea rose slightly, while Methanosaeta thermophile disappeared [27,97]. This indicates that the concentration of SO42− has a certain selectivity for archaea. Although hydrogenotrophic methanogens are more active at low ratios, methanogens are generally at an inhibitory level [15,93]. When we looked at the competition between SRB and methanogens, the largest population of archaea community was Methanosaeta and its relative abundance increased during the long-term competition. Methanoregula disappeared and the relative abundance of total hydrogenotrophic methanogens decreased.

Metal Ions

The inhibitory effect on microorganisms in wastewater is mainly related to cations. Moderate concentrations of metal ions such as potassium and sodium will stimulate the growth of microorganisms, but excessive light metal ions will slow down the reproduction of microorganisms, inhibit their activity, and eventually destroy the stability of cell membranes [86,111]. Onodera et al. [72] assessed the effect of different concentrations of potassium on methane-producing activity (MPA) and found that the reduction of MPA was proportional to the concentration of potassium. The inhibition effect of a rapid increase (<1 min) was also greater than that of a gradual increase (>60 min). However, in the AD of the distiller, there was no significant change in potassium concentration before and after the experiment, which may be good for fertilizing [93]. The concentration of potassium had little effect on the structure of the archaea community. The relative abundance of Methanobacterium and Methanosaeta was almost unrelated to the concentration of potassium, but the overall reduction of archaea inhibited the anaerobic process. Lefebvre et al. [58] studied the effect of NaCl concentration on microbial communities. Only when NaCl concentration was higher than 20 g/L, were microorganisms seriously affected. Methanosaeteta sp. and M. beijingense were first recorded as salt-tolerant bacteria.

4. Archaea and Process Performance

4.1. Methanobacterium

Methanobacterium, a hydrogenotrophic methanogen, often appears in the AD of various substances. The ability of Methanobacterium to metabolize hydrogen is affected by a number of factors. Methanobacterium interact frequently with the outside world and can effectively decompose hydrogen produced by microorganisms such as Syntrophomonadaceae, Sedimentibacter, and Proteiniphilum at medium and low ammonia concentrations. It is important to stress that its activity is completely unaffected by low ammonia concentrations. However, high ammonium concentrations also inhibited its activity, and hydrogen accumulation was observed in the reactor [29,68]. However, these results were all observed at moderate temperatures. Methanobacterium often functions at moderate temperatures and produces desirable results through synergistic interaction with mesothermophilic bacteria. The proportion of the archaea community can be as high as 95%. However, it is almost undetectable at high temperatures and has nothing to do with the degradation of the distiller [25,38]. It should be stressed that Methanobacterium plays no significant role in the synergistic effect of co-digestion of the two distilleries [39]. It appears to be less sensitive to changes in environmental factors than other archaea [72,112], therefore, Methanobacterium can metabolize hydrogen efficiently under high OLR and low HRT [27,93]. Methanobacterium was also found to play an important role in phenol degradation recently, as shown in Figure 4.

4.2. Methanosaeta

Methanosaeta is a broken shell methanogen that strictly uses acetic acid as substrate and grows slowly. Acetotrophic pathways can be observed under various conditions [67,93,97]. In general, Methanosaeta’s ability to decompose acetic acid was negatively correlated with operating parameters [28]. What needs to be emphasized is that when TAN concentration is very low, Methanosaeta has higher activity and is not inhibited by ammonia. At high ammonium concentrations, the ability to decompose acetic acid is limited due to the synergistic inhibition of VFAs. However, with the enrichment of hydrogen, the inhibition effect under high ammonia can be effectively alleviated [67,79].
The concentration of acetate as the sole substrate had a significant effect on the activity of Methanosaeta. Numerous experiments have shown that Methanosaeta grows very slowly on acetic acid and is unable to decompose high concentrations of acetic acid [16,25,68]. This inhibitory effect can be mitigated by a synergistic effect of heating and substrate [39,113,114]. It should be noted that Methanosaeta has a lower affinity for acetate than Methanosarcina, although acetate is the only substrate for Methanosaeta [72].
The COD/SO42− ratio has no significant effect on Methanosaeta’s ability to decompose acetic acid in a short time, and the effect of Methanosaeta concilii on the decomposition of acetic acid cannot be ignored [93,97]. However, SRB was more active than Methanosaeta over time, resulting in a process dominated by sulfide generation [112]. This may have something to do with the dramatic reduction in Methanosaeta concilii, although some new colonies have emerged (Methanosaeta harundinacea, Methanobacterium beijingense). However, it is not enough to offset the negative effects caused by the disappearance of highly active colonies, leading to an unsatisfactory process.

4.3. Methanosarcina

Methanosarcina is a kind of mixotrophic methanogen with more substrates available and plays an important role in high-speed AD processes [79]. Owing to the advantages of cell globule, high volume ratio, and high surface ratio, ammonia could tolerate concentrations as high as 7000 mg/L, but it could not efficiently metabolize acetic acid under higher concentrations of ammonia [29,68]. Its methanogenesis has been observed in many experiments even in uncomfortable environments because it has a strong tolerance to environmental changes compared with other archaea communities [16,25,93]. However, Methanosarcina disappears at a phenol concentration of 5 g/L [79]. The activity of Methanosarcina can be enhanced by feeding low concentrations of acetic acid [24,90].

4.4. Methanoculleus

As a hydrogenotrophic methanogen, Methanoculleus mainly uses H2 and CO2 as substrates. Although its role in hydrogen metabolism can be observed at moderate temperatures [25], Methanoculleus plays a key role in the high-temperature AD of the distiller. The high relative abundance (up to 90%) is a guarantee of process quality at high temperatures and also has syntrophic acetic acid oxidation (SAO) and hydrogenotrophic methanogens [38,113,114,115].

5. Removal of Harmful Ingredients

5.1. Melanoidins

One of the problems of AD of the distiller is that melanoids cannot be degraded. It is generally believed that carbonyl compounds (reducing sugars) and amino compounds are formed by the Maillard reaction under certain conditions. The chromophores and the specific formation mechanism of melanoids have not yet been determined and need to be studied with more advanced techniques [86,116,117,118].
Melanoids pose a serious threat to soil and aquatic ecosystems by inhibiting or reducing microbial activity. Although the specific structure is not clear, the overall color is dark, with a pungent smell. The toxicity to humans is also significant [17].
The reaction substrates are important for the formation of melanoids [119,120]. Bork et al. [19] studied the reactivity of norfuraneol and glyoxal, glycolaldehyde, or acetalaldehyde to characterize the precursors of melanoids. It is found that all typical short-chain degradation products of norfuraneol play a key role in the formation of coloring agents, and the formation of polar pre-melanoidins was also found to be the most efficient for carbonyls, but the definite structure of the coloring products could not be determined due to technical reasons. The Maillard reaction occurs all the time in the winemaking process. Due to the uncertainty of melanoids structure and the complexity of the Maillard reaction, it is not feasible to find a reliable method from the winemaking process. Melanoids can be reduced by aerobic methods with physicochemical treatments (ozonation, flocculation, coagulation, active carbon adsorption), but the biggest problem with flocculation and coagulation is specificity. It is difficult to select the most suitable flocculant/coagulant due to different substrates and operating conditions. Adsorption is a surface-based physical phenomenon, and studies on adsorbents (such as powdered activated carbon (PAC), activated carbon, CTS, etc.) have also attracted attention, but these methods are costly and produce a lot of secondary pollutants [17,89]. Bioremediation seems to be a better option. It can effectively alleviate industrial pollutants. Microbial decolorization is a hot topic in recent years and the statistics are shown in Table 4 below. Although there are a lot of advantages of microbial decolorization, for example, the toxicity of distiller wastewater can be greatly reduced and laccase can be produced at the same time (phenolic compounds catalyzed oxidation) and other resources, the microbial decolorization efficiency is related to many factors, such as added nutrients (sodium chloride and potassium chloride), distiller concentration, culture conditions, etc. [8,100]. As a result, the decolorization efficiency varies greatly under different conditions, and the selection of the best microorganism becomes a problem. The influence of the interaction between different microorganisms on the degradation of melanoids is rarely reported. A coupling of various methods should be developed to deal with melanoids.

5.2. Phenolic Compounds

Polyphenols are known to be toxic compounds. They are byproducts of the ethanol production process. Their concentrations are significantly affected by fermentation materials and the fermentation process [79,114,116].
Although these phenolic compounds have antioxidant and antimicrobial benefits [17], they are more notable for their harm in interfering with the activity of methanogenic archaea and even killing bacteria by (1) reaction with membrane cells, (2) inactivation of basic enzymes, and (3) disruption, and inactivation of cytogenetic functions. The concentration of polyphenols that produce inhibition/toxicity to methanogenic microorganisms during AD is not clearly defined. This can be attributed to environmental conditions, substrate properties, etc. Phenolic compounds are difficult to degrade by bioactivity and are phytotoxic, thus interfering with the decomposition of organic matter in the digester [58,84]. Because of its presence, it can lead to the inhibition or even inactivation of some communities, such as Syntrophomonadaceae, Methanosarcina, and Methanoculleus. which in turn affects the methanogenesis process and leads to a longer delay period [50,67,79].
Pretreatment of a distiller has long been shown to be effective in reducing phenolic substances [116]. After the pretreatment of the distiller with ozone (15 min), phenolic substances were reduced by more than 50%. After anaerobic treatment, the COD removal rate was almost not affected, and more methane was generated [89]. This demonstrates the potential for the biochemical treatment of wastewater. Some biotechnologies have certain advantages. The role of Clostridium, Proteobacteria and Chloroflexi, Trametes sp., Syntrophus, and Syntroporhabdus in polyphenol degradation has been demonstrated [17,63,100]. Wu et al. [67] used hydrogen-rich technology to alleviate the inhibitory effect of ammonia on AD of phenol-containing wastewater. Phenol can only be solved at very low hydrogen partial pressure under methanogenic conditions. The decomposition path is shown in Figure 4. This indicates a great potential for phenol removal in conjunction with methane production.

5.3. Sulfur

The transformation of sulfur is shown in Figure 5.

5.3.1. Removal of H2S from Biogas

Among the compounds present in biogas, H2S is the most hazardous because even at low concentrations it can cause serious damage to equipment and harm the environment [11,15]. It has been reported that H2S concentrations of 150 mg/L inhibit methanogens [27].
Krayzelova et al. [123] applied micro-aeration to remove hydrogen sulfide in the UASB reactor. In the long-term operation, the H2S removal efficiency was 73%. What is more beneficial is that the micro-aeration did not lead to the reduction of COD removal rate or methanogenic activity. There are many other benefits of micro-aeration, such as sulfur recovery and enhanced hydrolysis process. Microaeration has the potential to remove large amounts of hydrogen sulfide from biogas [119]. Two-stage AD can also be used to reduce H2S content in biogas [26,32].

5.3.2. Removal of Sulfate and Sulfide

There are many reasons for the formation of sulfides, such as the degradation of organic sulfur and the reduction of sulfate. Sulfides have been reported to range from 30 to 250 mg/L [59,93].
It should be noted that an increase in the sulfate concentration of the influents does not necessarily increase the total sulfide produced, but rather the formation of sulfate and sulfur-containing precipitates in the effluent, which is inconsistent with Jiménez et al. [27], probably due to the use of a two-stage anaerobic membrane bioreactor in Silva et al. [15], which limits microbial activity. Gamboa et al. [93] achieved a 100% sulfate removal rate through the improved UASB reactor, but the COD removal rate was not high. As a co-matrix, waste oils form unsaturated LCFA (long-chain fatty acids) and mitigate the negative effects of increased sulfide levels on methane formation; however, this may lead to reduced methane production from waste oils [121,124]. For the distiller, the only source of sulfate is sulfuric acid added in the fermentation stage, so the ethanol fermentation stage can also be improved, and the sulfate concentration in the distiller can be reduced by finding suitable antibiotics and other products to replace sulfuric acid. Sulfide generation can also be reduced by using different operating parameters, such as COD/SO42−, OLR, etc. [15,97,111].

5.3.3. Inhibition of Sulfate-Reducing Bacteria Activity

SRB removes a high proportion of organic matter in the first few steps of the AD process to produce hydrogen sulfide, carbon dioxide, and acetic acid, and numerous studies have focused on factors influencing SRB activity [15,27,125].
Reasonable control of SO42−/COD can inhibit the activity of SRB. Jiménez et al. [27] treated a distiller rich in sulfate with AD and found that SRB was inhibited more and more strongly with the increase of SO42−/COD, but the proportion of organic matter degraded by sulfate-reducing bacteria increased to 27.1 ± 0.6%. However, the experimental results of Hu et al. [97] show that the change of SO42−/COD does not change the result of competition between MPA and SRB, which may be the result of using different substrates. This indicates that the synergistic effect of different substrates will affect the competition between MPA and SRB. The processing time is also important for SRB because of its competitive advantage over methanogens in terms of electron donors and its substrate adaptability [95]. Although some methanogenic archaea are affected by elevated temperatures, methanogenic archaea are more active than SRB at elevated temperatures [37].

6. Future Prospects for Distiller Treatment

6.1. Integration with Membrane Separation Technology

Many authors emphasize the necessity of combining with the membrane system [8,15,126]. Combining AD with the membrane system to optimize AD: the advantage of this technology is that the microorganisms in the bioreactor can be completely retained, which is conducive to the growth of microorganisms. It is more conducive to methane production [11,64]. While maintaining a high clearance rate, other resources can also be recovered [15,127].

6.2. Inactivated Pathogens

When distillers were used as one of the substrates to participate in the anaerobic process, Escherichia coli and salmonella were removed well below the limits set by European law [12,51]. In the future, some key microorganisms should be studied to better understand the clearance mechanism.

6.3. Coupling with Built-In Microbial Batteries

Bioelectrochemical systems (BES) can affect the growth and activity of microorganisms. Some studies have emphasized that combining anaerobic digesters with BES can increase biogas production [128]. In addition, BES can not only improve the system stability but also restore the anaerobic system [94]. BES treatment of a distiller seems to be a good choice.

6.4. Pretreatment

Different pretreatments of a distiller have great development prospects. Using different pretreatments, such as ozone oxidation, enzyme treatment, and Advanced oxidation process (AOP), the microbial activity was enhanced to varying degrees and the association between bacteria and archaea became closer, ultimately achieving desirable results [40,89,129,130]. The presence of certain chemicals can hinder methane production, and studies at the microbial level help the prospects for pretreatment applications [131,132]. Different raw materials have different pretreatment methods [133].

7. Conclusions

The AD of a distiller has a lot of potential for energy, but more research on microorganisms is needed to increase the rate at which energy is converted. This paper sets the foundation for microbial management by summarizing the fundamental knowledge about the archaea community. Although more and more researchers have observed and discussed microbial colonies, there is a lack of studies on the role of microbial continuity. Therefore, more researchers are required to pay attention to the role of microbial continuity. More attention should also be paid to the relationship between microbial structure and activity and the environment. Additionally, to better understand the changes in microbial community structure and metabolic activity, conventional biomolecular approaches must be enhanced. More research at the microbial level is the future direction of development.

Author Contributions

Conceptualization, G.L. and F.X.; methodology, F.X. and T.Y.; validation, G.L., F.X. and T.Y.; formal analysis, F.X. and T.Y.; resources, G.L.; data curation, F.X. and T.Y.; writing—original draft preparation, F.X., T.Y. and X.W.; writing—review and editing, F.X., T.Y., X.W., G.L. and T.L.; supervision, G.L. and Z.H.; funding acquisition, Z.H. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the National Natural Science Foundation of China (Grant NO. 32172277).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The data presented in this study are available on request from the corresponding author.

Acknowledgments

We wish to thank the National Natural Science Foundation of China (32172277) and Beijing Technology and Business University for their support.

Conflicts of Interest

The authors declare no conflict of interest.

Appendix A

Table A1. Anaerobic co-digestion.
Table A1. Anaerobic co-digestion.
SubstrateOptimal ProportionSynergyEnergy Potential of DistillersRef.
sewage sludge
wine vinasse
poultry manure
49.5:49.5:11. pH is stable at neutral
2. The process effect is best at short HRT (13 days)
With the addition of wine vinasse, the process performance improved and methane production increased[13]
1. sugar beet vinasse
2. sugar beet vinasse, cow manure
3. sugar beet vinasse, straw.
1. AD of sugar beet vinasse alone was not possible
2. The average values were 323.1 ± 48.6 mL CH4 g VS−1
3. The average values were 287.7 ± 22.2 mL CH4 g VS−1
1. BMP of sugar beet vinasse is 267.4 ± 4.5 L CH4 kg VS−1
2. Average VS/DM ratio is 71.5 ± 2.5%
[33]
sugar beet pulp silage
molasses vinasse
3:11. The highest biogas productivity (598.1 mL/g VS) was achieved at the SBPS–vinasse ratio of 3:1
2. Biogas yield of SBPS and vinasse fermented alone decreased by 13% and 28.6%, respectively
SBPS contained 18.71% TS and 93.8% VS
vinasse (6.75% TS and 75.11% VS)
[37]
sugarcane vinasse
filter cake
deacetylation liquor
Organic matter removal rate and methane production were the highestHigh volatile fatty acid content[38]
sewage sludge
wine vinasse
poultry manure
49.5:49.5:11. The co-digestion of three substrates was more advantageous
2. Relieves the inhibition of the high TAN
BMP increases with the addition of wine vinasse[47]
sludge
wine vinasse
poultry manure
49.5:49.5:1.1. In the experiment of 10 g/L poultry manure, H2 production, and biogas production were 18.20% and 27.57% higher, respectively, compared with 20 g/L.
2. The accumulation of TAN and FAN was alleviated
BHP tests: 22.34 mL H2/g SCOD and 27.1 mL H2/g VS[48]
sludge
wine vinasse
25:75Under the optimum ratio, the highest hydrogen yield was 43.25 ± 1.52 mL H2/g VS, which was 14 times higher than that of sludge single fermentationWith the increase of wine vinasse in the mixture, hydrogen production increased significantly[49]
sugarcane vinasse
filter cake deacetylation liquor
1. Compared with traditional AD, energy efficiency is improved by at least 16%
2. pH is stable at neutral
Single vinasse has high BMP, the mixture of BMP increased by about 38%[50]
sludge
wine vinasse
poultry manure
49.5:49.5:1The VS and total volatile fatty acids reached, respectively, 93.13% and 97.43% of removal efficiencyWith the addition of wine vinasse, the process performance improved and methane production increased[51]
FOG
slaughterhouse wastewater
FOG concentrations are 5–10%1. Methane production increased by a factor of two to five
2. The biodegradability of almost all substrates was improved
[52]
food waste
chicken manure
1. Co-digestion improves system productivity for almost all parameters
2. The synergistic effect of microorganisms was obvious
[53]
sugarcane vinasse
urea
trace elements
1. Stable operation under high OLR and low HRT
2. 79% higher methane production rate with a stable specific methane production of 239 mL g COD−1
[54]
cow dung
anaerobic granular sludge
activated sludge
food waste
1:1:1:11. Optimal co-digested inoculum for biological methanation
2. The kinetics of organic degradation produces a scaling effect
[55]
sugarcane vinasse
chicken manure
3:11. Co-digestion relieved the inhibition of TVFA and TAN
2. Co-digestion had the highest hydrolytic activity
BMP increased with the increase of vinasse[56]
sewage sludge
Sherry-wine distillery wastewater
1:11. High methane production:154 L CH4/kg COD
2. The archaea were enriched in co-digestion
[57]
Table A2. Effect of operating conditions on methanogenic archaea.
Table A2. Effect of operating conditions on methanogenic archaea.
OrderTypeAvailable SubstrateOther Features
Methanomicrobialeshydrogenotrophic
methanogens
H2Little affected by temperature and acetic acid concentration
It is negatively correlated with SO42−/COD
Concentrations of high total ammonia and salt showed a clearer effect than Methanobacteriales
Higher acid resistance than Methanosaeta sp., Methanobacteriales, Methanococcales
[25]
[27]
[69]
[104]
Methanobacterialeshydrogenotrophic methanogensH2, CO2, formic acidStrictly hydrogenotrophic methanogens’; syntrophic acetate oxidation and hydrogenotrophic methanogenesis
Greatly affected by temperature and acetic acid concentration
When SO42−/COD is 0.05, the dominant bacterial order; it is greatly influenced by SO42−/COD and negatively correlated
It is widely distributed and positively correlated with VFA, OLR, and temperature
Optimal methanogenesis at optimal OLR (17.05 kg COD/m3-day)
[6]
[25]
[27]

[69]
[93]
Methanococcales H2Cover most methanogens encountered in anaerobic digesters [104]
Methanosarcinales Greatly affected by acetic acid concentration and not sensitive to temperature
Optimal methanogenesis at optimal OLR (17.05 kg COD/m3-day)
[25]
[93]
Family
Methanosaetaceae acetateHigh acetic acid concentration is suitable for growth and inversely proportional to temperature
In contrast to Methanomicrobiales and Methanobacteriales, the ratio of SO42−/COD has little influence
Methanosaetaceae was negatively correlated with FAN, total ammonia, volatile fatty acids, and conductivity; however, it was positively related to Methanosarcinaceae and played a crucial role in low total ammonia, salt, and volatile fatty acid
In general, a filamentous shape
[25]
[27]

[29]


[69].
Methanosarcinaceae acetic acid, methanol,
other methylated C1 compounds,
H2, CO2, CO
When growing on acetic acid, it is greatly affected by temperature
Methanosarcinaceae was positively correlated with Methanosaetaceae and negatively correlated with total ammonia, volatile fatty acids, and conductivity; Methanosarcinaceae have a spherical form
Multicellular clusters
Relative abundance increased with increasing TAN
Plays a key role in promoting methane production from biological carbon
The most robust methanogen from metabolic and physiologic points
May grow on the C1 compound in the absence of hydrogen
[25]
[29]

[69]
[68]
[75]
[119]
[120]
Genus
Methanobacteriumhydrogenotrophic methanogensCO2, H2, formic acidThe relative abundance increases with the increase of OLR
Frequent interaction with the outside world and high acid and ammonia resistance
Mainly in mesophilic temperatures(30–35 °C)
Methanobacterium had no obvious influence on mono-digestion and co-digestion.
Relative abundance increased with increasing hydrogen concentration
Little affected by potassium concentration
Relative abundance was positively correlated with low ammonia concentration and negatively correlated with high ammonia concentration
Little change in long-term competition with SRB
It decreases with the addition of CTS
[16]
[29]
[38]
[39]
[67]
[72]
[68]

[112]
[134]
Methanosaetaacetoclastic methanogensacetateDecreased relative abundance under high OLR and high acetic acid
In 20 g-COD/L acetate reactors, the relative abundance at high temperatures decreased, accounting for only 0.07% of the archaea community
FAN, pH, and TA were all negatively correlated with Methanosaeta
Methanosaeta was more sensitive to high concentrations of acetate than Methanosarcina
Halt-tolerant Archaea
Under the condition of rich hydrogen, decrease; Active acetyl nutrient methanogenesis at high ammonia concentrations
Lower affinity for acetate than Methanosarcina
When the TAN level was lower than 560 mg/L, Methanosaeta was more active and not inhibited by ammonia; the activity is inversely proportional to the concentration of ammonium and acetic acid
At high COD/SO42−ratios, playing a major role
With the decrease of COD/SO42−, the quantity increases and the growth rate is higher than Methanosarcina
The relative abundance of Methanosaeta increases dramatically during long-term competition with SRB
At high OLR, the activity is severely inhibited, which can be alleviated by adding CAW; A broken shell methanogen; Slow-growing; Addition of CTS increases relative abundance
[16]
[25]

[29]
[39]
[58]
[67]

[72]
[68]

[93,97]
[95]

[112]

[134]
Methanosarcinamixotrophic methanogenmethanol,
methylamine
acetate
H2, CO2
Decreased relative abundance at high OLR and high acetic acid
Feeding acetate at a concentration of 10 mM resulted in enrichment
At lower acetate concentrations (20 g-COD/L), dominant methanogen, 84%(mesophilic) and 88% (thermophilic)
At high ammonia concentrations, acetate cannot be efficiently metabolized
It is negatively correlated with ammonia concentration, but the tolerance concentration of ammonia is as high as 7000 mg/L; survives in a weakly acidic environment
Methanosarcina disappears at phenol concentration of 5 g/L
Grows slowly on acetate
With the decrease of COD/SO42−, the quantity increases, and the growth rate is lower than Methanosaeta
Involved in multiple methanogenic pathways
Drop after adding CTS
It was involved in the recovery after inhibitory events with high levels of acetate
The effect of Methanosarcina was more obvious under thermo-alkali pretreatment
[16]
[24]
[25]

[29]
[68]

[79]
[92]
[95]

[103]
[134]
[113]
[115]
Methanoculleushydrogenotrophic methanogensmainly H2, CO2At medium temperature, plays an important role; The relative abundance increased with the concentration of acetate, and the increase in temperature
Major genus of thermophilic processes, capable of co-trophic acetic acid oxidation (SAO) and hydrotrophic methanogenesis
Methanoculleus is a mesophilicarchaea; may survive in a weakly acidic environment
Disappear when phenol concentration is 5 g/L
With the increase in phenol concentration (0.50 g/L to 2.00 g/L), it became the dominant community
[25]

[38]

[68]
[79]
[113]
Methanothermobacterhydrogenotrophic methanogensH2, CO2In high acetic acid concentrations (60 g-COD/L) and high temperatures become the dominant community (94% of the archaeal community); Participate in the SAO-HM pathway
Major Genera in thermophilic processes
Emerged in the long-running competition with SRB
[25]

[38]
[119]
Methanoregulahydrogenotrophic methanogensH2Disappeared from the long competition with SRB[119]
Methanofollis H2Disappeared from the long competition with SRB [119]
Methanospirillumhydrogenotrophic methanogens Disappear as the temperature rises
When the concentration of ammonium accumulates to 6 g/L, the metabolism is inhibited
Addition of CTS increases relative abundance
[25]
[68]
[134]
Methanobrevibacterhydrogenotrophic methanogensH2, CO2, formateIncreases with the increase of hydrogen
Relative abundance decreased with addition of CTS
[36]
[134]
Species
Methanosaeta conciliiacetoclastic methanogenacetateThe optimal sodium concentration is <60 mM
It does not change with COD/SO42 and plays an important role in the consumption of acetate as an energy source for methane production
Reduced in long-term competition with SRB (40.0%-15.2%)
[72]
[97]

[112]
Methanosaeta thermophileacetoclastic methanogenacetateThe optimal sodium concentration is <130 mM
Disappeared with the decrease of COD/SO42−
[72]
[97]
Methanosaeta harundinaceaacetoclastic methanogenacetateThe optimal sodium concentration is <20 mM
It increases slightly with the decrease of COD/SO42−
Significant increase in long-term competition with SRB (2.5–35.2%)
[72]
[97]
[112]
Methanoregula formicicumhydrogenotrophic methanogenH2Disappeared from the long competition with SRB[112]
Methanoregula booneihydrogenotrophic methanogenH2Disappeared from the long competition with SRB[112]
Methanobacterium petrolearium H2Emerging in long-term competition with SRB (0–6.9%)[112]
Methanobacterium beijingense H2Salt tolerance
Emerging in long-term competition with SRB (0–4.8%)
[58]
[112]
Methanothermobacter tenebrarum H2Emerging from a long rivalry with the SRB [112]
Methanosarcina mazei acetateOccurs in long-term competition with SRB, but in low relative abundance [112]
Methanosarcina
acetivorans
M. acetivorans may grow nonmethanogenically, using CO as a substrate[103]
Methanomethylovoran
hollandica
methanol, methylamines
acetate
Occurs in long-term competition with SRB, but in low relative abundance[112]
Methanofollis liminatanshydrogenotrophic methanogenH2Occurs in long-term competition with SRB, but in low relative abundance[112]

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Figure 1. Methanogenic archaea.
Figure 1. Methanogenic archaea.
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Figure 2. Relationship between archaea activity and environmental factors.
Figure 2. Relationship between archaea activity and environmental factors.
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Figure 3. Inhibition of methane production by high acetic acid concentration.
Figure 3. Inhibition of methane production by high acetic acid concentration.
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Figure 4. Hydrogen enrichment enhances the anaerobic degradation of phenol [67] (The red line is the reinforced part).
Figure 4. Hydrogen enrichment enhances the anaerobic degradation of phenol [67] (The red line is the reinforced part).
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Figure 5. Conversion of sulfur in AD [32,119].
Figure 5. Conversion of sulfur in AD [32,119].
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Table 1. Characteristics of distiller produced by different fermentation materials.
Table 1. Characteristics of distiller produced by different fermentation materials.
ParameterWineSugar BeetSugarcaneMolassesCassavaTequila
BOD (g/L)---61.25 ± 0.5612.25 ± 0.2113–24
TCOD (mg/L)40.22 ± 0.15421.6 ± 26.5–541.9 ± 39.828.66 ± 0.91--28–50
SCOD (mg/L)39.59 ± 0.09--134.10 ± 102338.210 ± 2810-
pH3.25 ± 0.144.96 ± 0.01–5.60 ± 0.024.03 ± 0.343.8 ± 0.64.3 ± 0.53.35
TS (g/L)22.42 ± 0.09-25.00 ± 0.0087.6 ± 7.660.5 ± 5.912
VS (g/L)19.31 ± 0.08422.5 ± 14.6–584.7 ± 13.718.00 ± 0.0070.3 ± 6.249.4 ± 2.19.8
C/N130.00 ± 3.185.9–6.0-5321.3-
TAN (g/L)0.25 ± 0.041.07 ± 0.02–5.85 ± 0.10-0.19 ± 0.06--
TVFA (g/L)1.15 ± 0.0416.70 ± 1.00–19.30 ± 1.10----
Acetic acid (g/L)-16.30 ± 0.90–18.90 ± 1.000.66--2.5–3.4
Propionic acid (g/L)-0.13 ± 0.01–0.17 ± 0.011.70---
N (g/L)--0.50 ± 0.95--0.24
P (g/L)-0.130.03 ± 0.001.42 ± 0.050.24 ± 0. 020.02
Ref.[13][33][38][39][39][40]
BOD: biochemical oxygen demand; TCOD: total chemical oxygen demand; SCOD: soluble chemical oxygen demand; TS: total solids; VS: volatile solids; TAN: total ammonia nitrogen; TVFA: total volatile fatty acids.
Table 2. Impact of operation parameters.
Table 2. Impact of operation parameters.
Research PurposeChanged Operation ParametersConclusionRef.
Evaluate the effect of H2 partial pressure and acetic acid concentration on the carbon conversion of CO2 to methane and acetate for two different samples.H2 partial pressure and acetic acid concentrationDuring hydrogenotrophic methanation for biogas upgrading it is essential to keep acetate levels below 0.8 g/L[6]
Use a two-stage anaerobic system composed of two PBRs connected in series for the treatment of tequila vinasses under different OLRs.OLR (g-COD L−1 d−1): 2.7 to 12.0 1. OLR:2.7 to 6.8 g-COD L−1 d−1, acetotrophic pathway as the main responsible for methane production
2. OLR > 12 g-COD L−1 d−1, hydrogenotrophic methane production pathway became dominant
3. High acetic acid concentrations (1.15 ± 0.2 g L−1) inhibit acetotrophic pathway
[16]
Clarify the effects of temperature and acetate concentration on the degradation of acetate and propionate.temperature (35 and 55 °C)
acetate concentration (20, 40, and 60 g-COD/L)
1. High acetate concentration (60 g-COD/L), SAO is the dominant approach
2. SAO generally dominates over acetoclastic methanogenesis at high ammonia conditions
[25]
Discuss the influencing factors and potential mechanisms of hydrogen enrichment on phenol degradation and methane production.ammonia concentrations and hydrogen partial pressureThe acetoclastic and hydrogenotrophic methanogenic activities were gradually improved with the increase of initial[67]
Explore the mechanism of ammonium inhibition on AD of food waste.different ammonium
concentrations
With increasing ammonium concentration, from acetoclastic methanogenesis to SAO and hydrogenotrophic methanogenesis[68]
OLR: Organic load rate; SAO: syntrophic acetate oxidation.
Table 3. Ammonia concentration thresholds recommended in different studies.
Table 3. Ammonia concentration thresholds recommended in different studies.
Research PurposeLess than the ThresholdThresholdContinue to RiseMaximumRef.
Effects of ammonia on AD of food waste.Steady methane productionAmmonium: 2 g/LAmmonium: 2 g/L to 4 g/L
Methane production drops gradually and stops after a month
5 g/L
Strong inhibition
[68]
Effect of COD/N ratio on biogas production from distiller.COD/N:400/7: the amount of Ammonium produced is too large, which can inhibit the activity of bacteria
COD removal:33.483 ± 0.266%
COD/N:
600/7
COD/N:700/7: Ammonium is not sufficient as a nitrogen source for the bacteria, and a small amount of biogas is eventually formed
COD removal: 32.714 ± 0.881%
[84]
Methane fermentation of chicken manure at different ammonia concentrations.COD removal efficiency over 60%
carbohydrate removal efficiency of 80%
Ammonium:5000 mg/LAmmonium: 5000 mg/L to 15,000 mg/L
VFAs accumulation (2000 to 15,000 mg/L)
The removal efficiency of carbohydrate and protein decreased gradually.
16,000 mg/L
Production ceased
[87]
Methane fermentation of chicken manure at different ammonia concentrations.VS high conversion rate
High methane content (over 60%)
pH and alkalinity are stable
Ammonium: 4000 mg/LAmmonium: 4000 mg/L to 6000 mg/L
VFAs accumulation (5000 to 25,000 mg/L)
Methane production decreased from 0.20 L/g VS to 0.05 L/g VS.
8000 mg/L
Production almost ceased.
[88]
Table 4. Study on decolorization of distillers by microorganisms.
Table 4. Study on decolorization of distillers by microorganisms.
Bacterial SpeciesOptimum ConditionOther FindingsMaximum Decolorization RateRef.
Trametes sp.30 °C, 21 days incubation, 2% glucose added in the implantation stageUp to 1082 U L−1 laccase was obtained75%[99]
Lactic acid bacteria (Lactobacillus plantarum, L. casei, and Pediococcus parvulus).Non-controlled pH 6.5 and at 30°CControlled pH has a negative effect on sugar beet molasses vinasse decolorization25.14%[117]
Bacillus megaterium ATCC 14581The decolorization efficiency of diluted distiller was not affected by the culture conditions of static and stirred bacteria cultureGlucose, ammonium sulfate, potassium dihydrogen phosphate, and distiller concentration are the most significant factors affecting distiller decolorization38%[121]
Pediococcus acidilactici B-250.1% glucose at 45 °C1. The best carbon source: Glucose > Fructose, sucrose and starch > maltose and lactose
2. Peptone was found to be the best nitrogen source
79%[122]
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Li, G.; Xu, F.; Yang, T.; Wang, X.; Lyu, T.; Huang, Z. Microbial Behavior and Influencing Factors in the Anaerobic Digestion of Distiller: A Comprehensive Review. Fermentation 2023, 9, 199. https://doi.org/10.3390/fermentation9030199

AMA Style

Li G, Xu F, Yang T, Wang X, Lyu T, Huang Z. Microbial Behavior and Influencing Factors in the Anaerobic Digestion of Distiller: A Comprehensive Review. Fermentation. 2023; 9(3):199. https://doi.org/10.3390/fermentation9030199

Chicago/Turabian Style

Li, Gang, Fuzhuo Xu, Tenglun Yang, Xiqing Wang, Tao Lyu, and Zhigang Huang. 2023. "Microbial Behavior and Influencing Factors in the Anaerobic Digestion of Distiller: A Comprehensive Review" Fermentation 9, no. 3: 199. https://doi.org/10.3390/fermentation9030199

APA Style

Li, G., Xu, F., Yang, T., Wang, X., Lyu, T., & Huang, Z. (2023). Microbial Behavior and Influencing Factors in the Anaerobic Digestion of Distiller: A Comprehensive Review. Fermentation, 9(3), 199. https://doi.org/10.3390/fermentation9030199

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