Modeling of Indirect Evaporative Cooling Systems: A Review
Abstract
:1. Introduction
2. IEC Systems
2.1. Analytical Models
2.2. Numerical Models
3. DIEC Systems
3.1. Analytical Models
3.2. Numerical Models
4. Results and Discussion
- Analytical models for IEC systems have been developed since the late 1990s, while numerical models have started to spread in recent years, as they require more computational power;
- Approximately of the models analyzed are analytical and were developed for IEC systems. About of these can also be used for DIEC systems;
- More than half of the analytical models considered can be used for all types of IEC systems, in any configuration;
- Half of the numerical models were developed specifically for IEC systems, the other half for DIEC systems;
- Numerical models for IEC heat exchangers are mainly developed for cross-flow systems, while the great majority of the numerical models for DIEC heat exchangers are developed for counter-flow systems;
- The favorite discretization methods for numerical models were the FVM ( of the cases) and the FEM (), followed by the FDM () and the RK ();
- The most common software tools used for the numerical simulations were COMSOL Multiphysics (about of the cases) and Ansys Fluent (about );
- Most of the numerical models presented were developed for steady-state conditions, with a majority of 2-D models, but a significant presence of 3-D models as well;
- Almost all the models were validated against experimental data and/or numerical results, which were acquired from literature or by the authors;
- The majority of the analyzed models are able to predict the performance parameters with an error within ;
- The validations were performed by comparison with numerical and/or experimental data in a few test cases, so in real applications it might be difficult to associate the models boundary conditions and the heat exchangers operating conditions;
- Another common limitation concerns the modeling of the wettability factor, which is often assumed to be unitary, and of the air density, which is often assumed to be constant, thus potentially reducing the accuracy of the results in some cases.
5. Conclusions and Future Developments
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
1-D | One-dimensional |
2-D | Two-dimensional |
3-D | Three-dimensional |
CFD | Computational Fluid Dynamics |
DEC | Direct Evaporative Cooling |
DIEC | Dew-point Indirect Evaporative Cooling |
DM | Detailed Model |
EES | Engineering Equation Solver |
FDM | Finite Difference Method |
FEM | Finite Element Method |
FVM | Finite Volume Method |
HVAC | Heating, Ventilation, and Air Conditioning |
IEC | Indirect Evaporative Cooling |
LMTD | Logarithmic Mean Temperature Difference |
M-cycle | Maisotsenko cycle |
NTU | Number of Transfer Units |
RK | Runge-Kutta methods |
RK4 | Forth-order Runge-Kutta method |
RKM | Modified Runge-Kutta method |
SM | Simplified Model |
Specific heat at constant pressure of the primary air | |
Coefficient Of Performance | |
Primary air mass flow rate | |
Cooling capacity | |
Primary air inlet temperature | |
Primary air outlet temperature | |
Dew-point temperature of the secondary air at the inlet | |
Wet-bulb temperature of the secondary air at the inlet | |
Mechanical power | |
Effectiveness | |
Dew-point effectiveness | |
Wet-bulb effectiveness |
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Paper | Type of IEC System | Innovations and Advantages | Validation | Possible Limitations |
---|---|---|---|---|
Alonso et al. (1998) [25] | All | Equivalence between an infinitesimal element of a IEC system and a complete heat exchanger; definition of an equivalent temperature | Experimental from literature | Assumptions of steady flow with constant air density, and surface wettability factor equal to one |
Stoitchkov and Dimitrov (1998) [26] | Cross-flow | Estimation of the mean surface water temperature; consideration of the barometric pressure | Numerical from the authors | Model suitable only for cross-flow IEC systems with a flowing down water film; assumption of uniform flow velocities |
Ren and Yang (2006) [28] | Parallel-flow and Counter-flow | Non-unitary Lewis number and wettability factor; consideration of spray water evaporation, temperature changes, and enthalpy variations | Numerical from the authors | Not suitable for cross-flow IEC systems |
Heidarinejad and Bozorgmehr (2007) [29] | All | Simplification assuming isothermal plate wall, water film, and air/water interface | Experimental from literature | Implicit assumption of uniformly wetted surface |
Hasan (2012) [30] | Parallel-flow and Counter-flow | Linear saturation temperature-enthalpy relation; redefinition of potential gradients, heat capacity rate parameters, and transfer coefficient | Experimental from literature | Assumption of unitary wettability factor; non-consideration of cross-flow IEC systems |
Liu et al. (2013) [31] | All | Iterative estimation of the enthalpy change/temperature change ratio in the wet channels | Experimental from literature | Assumptions of steady flows with constant air density, and unitary wettability factor |
Cui et al. (2014) [32] | All | Introduction of enthalpy/wet bulb temperature ratio, of a modified overall heat transfer coefficient, and of a driving-force based on the wet-bulb temperature | Experimental from literature | Assumption of unitary wettability factor |
Chen et al. (2015) [33] | Counter-flow | Consideration of the possible condensation in the dry channels | Numerical and experimental from literature | Assumption of unitary wettability factor; non-consideration of parallel-flow and cross-flow configurations |
Heidarinejad and Moshari (2015) [34] | All | Consideration of longitudinal heat conduction and the change of water temperature along the plates surfaces in cross-flow configuration | Experimental from literature | Assumption of constant air density |
De Antonellis et al. (2017) [35,36] | All | Consideration of the adiabatic cooling of the working air in the inlet plenum and of the wettability of the plates | Experimental from the authors | Same heat exchanger and similar working conditions for calibration and validation |
Moshari and Heidarinejad (2017) [37] | Counter-flow and Cross-flow | Evaluation of the impact of different fin heights on the pressure drops and, consequently, on the power consumption | Experimental from literature | Assumption of unitary wettability factor |
Comino et al. (2018) [38] | All | Consideration of the effects of variable water flow rate | Experimental from the authors | Same heat exchanger and similar working conditions for calibration and validation |
Zheng et al. (2019) [39] | Cross-flow | Consideration of the thermal resistance of the condensate film | Experimental from the authors | Assumption of unitary wettability factor |
Paper | Type of IEC System | Numerical Method | Innovations and Advantages | Validation | Possible Limitations |
---|---|---|---|---|---|
Wan et al. (2017) [40] | Counter-flow | FVM | Use of a 2-D numerical CFD model to improve the accuracy of a 1-D analytical model | Numerical from literature | Assumptions of constant air density and unitary wettability factor; non-consideration of parallel-flow and cross-flow configurations |
You et al. (2019) [41] | Cross-flow | FVM | Use of a CFD model to evaluate the influence of some design parameters on the performance of cross-flow IEC systems | Experimental from the authors | Assumptions of constant air density and unitary wettability factor; non-consideration of parallel-flow and counter-flow configurations |
Min et al. (2019) [42] | Cross-flow | FDM | Use of a numerical model for a performance comparison between counter-flow and cross-flow IEC systems and an optimization of the geometrical parameters | Numerical and experimental from literature | Assumptions of constant air density, and unitary wettability factor; non-consideration of parallel-flow and counter flow configurations |
Wan et al. (2020) [43] | Counter-flow | FEM | Use of a CFD model to conduct a single-factor and a multiple-factor analysis on the design parameters to improve the correlations for the mean heat and mass transfer coefficients | Experimental from literature | Assumptions of constant air density and unitary wettability factor; non-consideration of parallel-flow and cross-flow configurations |
Guo et al. (2020) [44] | Cross-flow | FDM | Evaluation of the effect of the condensation area ratio on the IEC system performance | Experimental from the authors | Assumption of unitary wettability factor; non-consideration of parallel-flow and counter-flow configurations |
Adam et al. (2021) [45] | Cross-flow | RK4 | Use of a numerical model to evaluate the effects of the wettability factor on the IEC system effectiveness | Experimental from literature | Non-consideration of parallel-flow and counter-flow configurations; wettability factor calculation based on the results of an empirical model |
Shi et al. (2022) [46] | Cross-flow | FEM | Consideration of the non-uniformity in temperature and humidity along the channel width | Numerical and experimental from literature | Assumptions of constant air density and unitary wettability factor; non-consideration of parallel-flow and counter-flow configurations |
Adam et al. (2022) [47] | Cross-flow | RK4 | Use of a numerical model to evaluate the effects of different condensation states in a cross-flow IEC system | Numerical and experimental from literature | Not specified wettability factor in the validation; non-consideration of parallel-flow and counter-flow configurations |
Pacak et al. (2023) [48] | Counter-flow | FVM | Use of a CFD model to evaluate the pressure drop along the dry channel of a counter-flow IEC system | Experimental from the manufacturer | Implicit assumption of unitary wettability factor; non-consideration of parallel-flow and cross-flow configurations |
Adam et al. (2023) [49] | Counter-flow | FVM | Use of an unsteady 2-D CFD model to analyze the influence of the plates shape on the performance of counter-flow IEC systems | Nusselt film empirical formula | Validation of water film thickness only; non-consideration of parallel-flow and cross-flow configurations |
Ma et al. (2023) [50] | Cross-flow | FVM | Consideration of water spray configuration and water film distribution in the performance analysis | Experimental from literature, Nusselt film empirical formula, and experimental from the authors | Non-consideration of parallel flow and counter-flow configurations |
Paper | Type of DIEC System | Numerical Method | Innovations and Advantages | Validation | Possible Limitations |
---|---|---|---|---|---|
Zhao et al. (2008) [65] | Counter-flow | FVM | Use of a numerical model for the evaluation of the suitability of DIEC systems in hot and dry regions | Not performed | Assumptions of unitary wettability factor and constant air density; absence of validation |
Riangvilaikul and Kumar (2010) [66] | Counter-flow | FDM | Use of a numerical model to evaluate the influence of the inlet air temperature and humidity on the dew-point effectiveness of a DIEC system | Experimental from the authors and from literature | Assumption of unitary wettability factor |
Zhan et al. (2011) [67] | Cross-flow | FEM | Use of a numerical model for the performance analysis of a cross-flow DIEC system | Experimental from literature | Assumption of unitary wettability factor and constant air density; not-suitable for counter-flow configuration in this form |
Cui et al. (2014) [68] | Counter-flow | FVM | Use of a CFD model to evaluate the influence of the design parameters on the performance of a new type of DIEC system with separate product air and working air | Experimental from literature | Assumptions of unitary wettability factor and constant air density |
Anisimov et al. (2014–2016) [69,70,71,72,73] | All | RKM | Description of the air streams mixing process and of the complete conduction equations for the finned surface | Experimental from literature | Assumptions of constant air density and unitary wettability factor |
Jafarian et al. (2017) [74] | Counter-flow | FVM | Introduction of a new thermal boundary condition which better reflects reality | Experimental from literature | Assumptions of constant air density and unitary wettability factor |
Wan et al. (2018) [75,76,77] | Counter-flow | FEM | Use of a CFD model for the evaluation of the heat and mass transfer coefficients and dimensionless numbers in a DIEC system | Experimental from the authors | Assumptions of constant air density and unitary wettability factor |
Pakari and Ghani (2019) [78,79] | Counter-flow | FEM | Use of CFD regression models for the performance prediction of DIEC systems | Experimental from the authors | Assumptions of constant air density and unitary wettability factor |
Liu et al. (2019) [80] | Counter-flow | FEM | Coupling of the heat and mass transfer equations with the energy equation | Experimental from literature | Assumption of unitary wettability factor |
Comino et al. (2022) [81] | Counter-flow | FEM | Use of a modified -NTU numerical model for the optimization of a DIEC system | Experimental from the authors | Assumption of constant wettability factor |
Zhu et al. (2023) [82] | Counter-flow | FEM | Evaluation of the effects of a non-uniform water distribution along the DIEC system plates | Numerical and experimental from literature | Assumption of unitary wettability factor |
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Caruana, R.; De Antonellis, S.; Marocco, L.; Guilizzoni, M. Modeling of Indirect Evaporative Cooling Systems: A Review. Fluids 2023, 8, 303. https://doi.org/10.3390/fluids8110303
Caruana R, De Antonellis S, Marocco L, Guilizzoni M. Modeling of Indirect Evaporative Cooling Systems: A Review. Fluids. 2023; 8(11):303. https://doi.org/10.3390/fluids8110303
Chicago/Turabian StyleCaruana, Roberta, Stefano De Antonellis, Luca Marocco, and Manfredo Guilizzoni. 2023. "Modeling of Indirect Evaporative Cooling Systems: A Review" Fluids 8, no. 11: 303. https://doi.org/10.3390/fluids8110303
APA StyleCaruana, R., De Antonellis, S., Marocco, L., & Guilizzoni, M. (2023). Modeling of Indirect Evaporative Cooling Systems: A Review. Fluids, 8(11), 303. https://doi.org/10.3390/fluids8110303