Hybrid Conductive Hydrogels Reinforced by Core–Shell PANi@PAN Nanofibers for Resilient Electromechanical Stability at Subzero Temperatures
Abstract
1. Introduction
2. Results and Discussion
2.1. Structural Design and Morphology of PAM/HPC/PANi@PANnfs Hydrogels
2.2. Mechanical and Conductivity Properties of the PAM/HPC/PANi@PANnfs Hydrogels
2.3. Strain Sensing Performance and Electromechanical Stability of the PAM/HPC/PANi@PANnfs Hydrogels
2.4. Mechanistic Insight into the Hybrid Electron–Ion Conduction Network
2.5. Solvent-Mediated Anti-Freezing and Moisture-Retention Behavior
2.6. Interfacial Adhesion and Skin-Conformal Behavior
2.7. Strain-Sensing Monitoring in Human Motion Monitoring
3. Conclusions
4. Materials and Methods
4.1. Materials
4.2. Preparation of PANi@PAN Core–Shell Nanofibers (PANi@PANnfs)
4.3. Preparation of PAM/HPC/PANi@PANnfs Hydrogel
4.4. Characterization
4.4.1. Mechanical Testing
4.4.2. Electromechanical Measurements
4.4.3. Skin–Electrode Impedance Measurement
4.4.4. Adhesion Test
4.4.5. Anti-Freezing Test
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Wang, K.-N.; Li, Z.-Z.; Cai, Z.-M.; Cao, L.-M.; Zhong, N.-N.; Liu, B.; Zhou, K.; Huo, F.-Y.; Cai, B.; Bu, L.-L. The applications of flexible electronics in dental, oral, and craniofacial medicine. npj Flex. Electron. 2024, 8, 33. [Google Scholar] [CrossRef]
- Hassan, M.; Abbas, G.; Li, N.; Afzal, A.; Haider, Z.; Ahmed, S.; Xu, X.; Pan, C.; Peng, Z. Significance of flexible substrates for wearable and implantable devices: Recent advances and perspectives. Adv. Mater. Technol. 2022, 7, 2100773. [Google Scholar] [CrossRef]
- Guan, Z.; Jiang, Y.; Zhou, Y.; Chu, Z.; Cheng, W.; Shi, Y.; Pan, L. Liquid metal-based electrodes for flexible electronics. Rare Met. 2025, 44, 6897–6923. [Google Scholar] [CrossRef]
- Nair, N.M.; Zumeit, A.; Dahiya, R. Transparent and transient flexible electronics. Adv. Sci. 2025, 12, e05133. [Google Scholar] [CrossRef]
- Wang, Z.-D.; Bo, K.; Zhong, C.-L.; Xin, Y.-H.; Lu, G.-L.; Sun, H.; Liang, S.; Liu, Z.-N.; Zang, H.-Y. Multifunctional polyoxometalates-based ionohydrogels toward flexible electronics. Adv. Mater. 2024, 36, 2400099. [Google Scholar] [CrossRef]
- Shen, Z.; Li, N.; Yi, J.; Xu, X.; Mo, X.; Wang, R. Toward skin-like sensors: Stretchable conductive gels for triboelectric applications. Gels 2026, 12, 151. [Google Scholar] [CrossRef]
- He, C.; Xu, X.; Lin, Y.; Cui, Y.; Peng, Z. A bilayer skin-inspired hydrogel with strong bonding interface. Nanomaterials 2022, 12, 1137. [Google Scholar] [CrossRef]
- Lv, Z.; Cao, L.; Ren, J.; Ling, S. Understanding the mechanical “shakedown” of hydrogel ionotronics for realizing their highly functional stability. Polymer 2022, 262, 125498. [Google Scholar] [CrossRef]
- He, C.; Xu, X. Linearly responsive, reliable, and stretchable strain sensors based on polyaniline composite hydrogels. Gels 2025, 11, 966. [Google Scholar] [CrossRef]
- Cheng, K.; Zou, L.; Chang, B.; Liu, X.; Shi, H.; Li, T.; Yang, Q.; Guo, Z.; Liu, C.; Shen, C. Mechanically robust and conductive poly(acrylamide) nanocomposite hydrogel by the synergistic effect of vinyl hybrid silica nanoparticle and polypyrrole for human motion sensing. Adv. Compos. Hybrid Mater. 2022, 5, 2834–2846. [Google Scholar] [CrossRef]
- Sun, Z.; Ou, Q.; Dong, C.; Zhou, J.; Hu, H.; Li, C.; Huang, Z. Conducting polymer hydrogels based on supramolecular strategies for wearable sensors. Exploration 2024, 4, 20220167. [Google Scholar] [CrossRef]
- Alipuly, M.; Kanzhigitova, D.; Bexeitova, A.; Askar, P.; Kanayeva, D.; Adilov, S.; Nuraje, N. Stable conductive PANI-based hydrogels with antibacterial activity. Adv. Compos. Hybrid Mater. 2025, 8, 56. [Google Scholar] [CrossRef]
- O’Neill, S.J.; Ashizawa, M.; McLean, A.M.; Serrano, R.R.-M.; Shimura, T.; Agetsuma, M.; Tsutsumi, M.; Nemoto, T.; Parmenter, C.D.J.; McCune, J.A.; et al. Supramolecular conductive hydrogels with homogeneous ionic and electronic transport. Adv. Mater. 2025, 37, 2415687. [Google Scholar] [CrossRef]
- Tsanov, T.; Ditcheva-Kortchakova, M.; Terlemezyan, L. Electrically conductive elastomer composites containing polyaniline. Polym. Polym. Compos. 2000, 8, 115–121. [Google Scholar] [CrossRef]
- Onorato, J.W.; Wang, Z.Y.; Sun, Y.Y.; Nowak, C.; Flagg, L.Q.; Li, R.P.; Dong, B.X.; Richter, L.J.; Escobedo, F.A.; Nealey, P.F.; et al. Side chain engineering control of mixed conduction in oligoethylene glycol-substituted polythiophenes. J. Mater. Chem. A 2021, 9, 21410–21423. [Google Scholar] [CrossRef]
- Shao, J.; Yu, L.Y.; Skov, A.L.; Daugaard, A.E. Highly stretchable conductive MWCNT–PDMS composite with self-enhanced conductivity. J. Mater. Chem. C 2020, 8, 13389–13395. [Google Scholar] [CrossRef]
- Kim, S.H.; Kim, S.Y.; Shin, U.S. Core-shell structure and closest packing of electrically conductive polymer/carbon nanotube hybrid: High electrical conductivity of bucky paper. Compos. Sci. Technol. 2016, 126, 78–85. [Google Scholar] [CrossRef]
- Li, B.W.; Pei, M.F.; Qu, Y.P.; Su, C.; Zhang, J.F.; Jin, X.; Wang, L.; Jian, X.G.; Hu, F.Y. Electrospun core–shell carbon nanofibers as free-standing anode materials for sodium-ion batteries. ACS Appl. Nano Mater. 2024, 7, 10760–10769. [Google Scholar] [CrossRef]
- He, H.; Li, H.; Pu, A.; Li, W.X.; Ban, K.W.; Xu, L.Z. Hybrid assembly of polymeric nanofiber network for robust and electronically conductive hydrogels. Nat. Commun. 2023, 14, 759. [Google Scholar] [CrossRef]
- Nyström, G. How it started… How it is going: From all-polymer batteries to living fibers—A Journey through biobased innovation. Nano Lett. 2026, 26, 4001–4003. [Google Scholar] [CrossRef]
- Ping, T.; Pan, X.; Tang, E.; Yuan, M.; Xing, X.; Chu, X.; Liu, S.; Li, H.; Cui, J. Enhancing antistatic property of epoxy resin coatings via formation of conductive networks with fibrous polyaniline/reduced graphene oxide. Constr. Build. Mater. 2025, 478, 141191. [Google Scholar] [CrossRef]
- Feng, Y.; Wang, S.; Li, Y.; Ma, W.; Zhang, G.; Yang, M.; Li, H.; Yang, Y.; Long, Y. Entanglement in smart hydrogels: Fast response time, anti-freezing and anti-drying. Adv. Funct. Mater. 2023, 33, 2211027. [Google Scholar] [CrossRef]
- Wu, S.; Liu, Z.; Gong, C.; Li, W.; Xu, S.; Wen, R.; Feng, W.; Qiu, Z.; Yan, Y. Spider-silk-inspired strong and tough hydrogel fibers with anti-freezing and water retention properties. Nat. Commun. 2024, 15, 4441. [Google Scholar] [CrossRef]
- Wu, J.; Wang, L.; Zheng, M.; Xu, J.; Gong, Z.; Wu, B.; He, H.; Zheng, J. Antifreezing hydrogels for biomedical applications from design strategies to emerging multifunctionality. Bioact. Mater. 2026, 59, 463–491. [Google Scholar] [CrossRef]
- Zhang, Z.; Chang, H.; Wang, L.; Li, Y.; Jing, X.; Li, C.; Yu, Y. Wide-temperature range applicable ionogel with densely-woven electrostatic network for multifunctional sensors. Colloids Surf. A Physicochem. Eng. Asp. 2025, 709, 136120. [Google Scholar] [CrossRef]
- Zhang, H.; Tang, N.; Yu, X.; Li, M.; Hu, J. Strong and tough physical eutectogels regulated by the spatiotemporal expression of non-covalent interactions. Adv. Funct. Mater. 2022, 32, 2206305. [Google Scholar] [CrossRef]
- Wang, C.; Lu, Y.; Cui, H.; Zhang, J.; Tan, Y. Water-resistant conformal hydrogels toward underwater human-machine interfaces based on synergistic immersion method and supramolecular interactions strategy. Chem. Eng. J. 2024, 485, 149925. [Google Scholar] [CrossRef]
- Wang, H.; Zhuang, T.; Wang, J.; Sun, X.; Wang, Y.; Li, K.; Dai, X.; Guo, Q.; Li, X.; Chong, D.; et al. Multifunctional filler-free PEDOT:PSS hydrogels with ultrahigh electrical conductivity induced by Lewis-acid-promoted ion exchange. Adv. Mater. 2023, 35, 2302919. [Google Scholar] [CrossRef]
- Cheng, S.; Zhu, R.; Xu, X. Hydrogels for next generation neural interfaces. Commun. Mater. 2024, 5, 99. [Google Scholar] [CrossRef]
- Chong, J.; Sung, C.; Nam, K.S.; Kang, T.; Kim, H.; Lee, H.; Park, H.; Park, S.; Kang, J. Highly conductive tissue-like hydrogel interface through template-directed assembly. Nat. Commun. 2023, 14, 2206. [Google Scholar] [CrossRef]
- Fu, J. Hydrogel electronics: New horizons of flexible, wearable, and implantable devices. J. Polym. Sci. 2022, 60, 2605–2606. [Google Scholar] [CrossRef]
- Mohd Radzuan, N.A.; Sulong, A.B.; Sahari, J. A review of electrical conductivity models for conductive polymer composite. Int. J. Hydrogen Energy 2017, 42, 9262–9273. [Google Scholar] [CrossRef]
- Roldughin, V.I.; Vysotskii, V.V. Percolation properties of metal-filled polymer films, structure and mechanisms of conductivity. Prog. Org. Coat. 2000, 39, 81–100. [Google Scholar] [CrossRef]
- Yasui, K.; Hamamoto, K. Soft matter electrolytes: Mechanism of ionic conduction compared to liquid or solid electrolytes. Materials 2024, 17, 5134. [Google Scholar] [CrossRef]
- Li, Z.; Chen, Y.; Wang, P.; Xia, X.; Kang, W.; Yang, W. A comprehensive multiscale model for elucidating strain-dependent piezoresistive behavior of porous MWCNTs/polymer nanocomposites. Int. J. Solids Struct. 2025, 320, 113516. [Google Scholar] [CrossRef]
- Yue, T.; Zhao, H.; Qu, J.; Zhang, L.; Liu, J. Fatigue behavior of polymer nanocomposites under low-strain cyclic loading: Insights from molecular dynamics simulation. Langmuir 2024, 40, 23816–23824. [Google Scholar] [CrossRef]
- Liao, H.; Guo, X.; Wan, P.; Yu, G. Conductive MXene nanocomposite organohydrogel for flexible, healable, low-temperature tolerant strain sensors. Adv. Funct. Mater. 2019, 29, 1904507. [Google Scholar] [CrossRef]
- Lin, Y.; Wu, Z.; Li, C.; Ding, Q.; Tao, K.; Zhai, K.; Chen, M.; Zilberman, M.; Xie, X.; Wu, J. Deformable, transparent, high-performance, room-temperature oxygen sensors based on ion-conductive, environment-tolerant, and green organohydrogels. EcoMat 2022, 4, e12220. [Google Scholar] [CrossRef]
- He, Z.; Yuan, W. Adhesive, stretchable, and transparent organohydrogels for antifreezing, antidrying, and sensitive ionic skins. ACS Appl. Mater. Interfaces 2021, 13, 1474–1485. [Google Scholar] [CrossRef]
- Feng, E.; Zheng, G.; Zhang, M.; Li, X.; Feng, G.; Cao, L. Self-healing and freezing-tolerant strain sensor based on a multipurpose organohydrogel with information recording and erasing function. Colloids Surf. A Physicochem. Eng. Asp. 2023, 672, 131781. [Google Scholar] [CrossRef]
- Khan, A.A.; Wang, D.; Khan, M.; Shah, L.A.; Fu, J. Flexible organohydrogel epidermal sensors with superior anti-freezing and strain sensitivity for extreme environmental applications. Sustain. Mater. Technol. 2025, 45, e01474. [Google Scholar] [CrossRef]
- Xu, X.; Wang, W.; Sun, B.; Zhang, X.; Zhao, R.; Wang, C. in situ Vapor polymerization of poly(3,4-ethylenedioxythiophene) coated SnO2-Fe2O3 continuous electrospun nanotubes for rapid detection of iodide ions. Materials 2018, 11, 2084. [Google Scholar] [CrossRef] [PubMed]








| Electrical Conductivity (S·m−1) | Resistance Drift | Maximum Working Strain (%) | Tested Temperature (°C) | Moisturizing Properties | Adhesion Strength (kPa) | |
|---|---|---|---|---|---|---|
| PAAm, PVA, Mxene, borax, EG, H2O [37] | 0.04 | — | 350 | −40 | weight-retention up to 8 days | — |
| PAAm, κ-carrageenan, xylitol [38] | — | — | 700 | −38 | mass loss 28.3–33.6% after 48 h | — |
| PAA, gelatin, TA, AlCl3, H2O, glycerol [39] | 0.31 | no significant attenuation during 100 cycles of 100% strain tensile | 1250 | −14 | remained moist during the 28 days storage | 26.8 kPa |
| PVP, P(AA-co-AAm), H2O, DMSO [40] | — | — | 1554 | −40 | mass retention > 83% after 7 days | 44 kPa |
| P(AAm-co-GG)@AMH, NaCl, EG, H2O [41] | 0.0468 | — | 717 | −24 | 5.8% weight loss after 120 h | — |
| This Work | 0.32 | <11% during 2000 cycles of 100% strain tensile | >600 | −15 | <17.5% mass loss after 120 h | 18.91 kPa (to copper surface); 10.25 kPa (to human skin) |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2026 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.
Share and Cite
Chen, Y.; He, C.; Xu, X. Hybrid Conductive Hydrogels Reinforced by Core–Shell PANi@PAN Nanofibers for Resilient Electromechanical Stability at Subzero Temperatures. Gels 2026, 12, 358. https://doi.org/10.3390/gels12050358
Chen Y, He C, Xu X. Hybrid Conductive Hydrogels Reinforced by Core–Shell PANi@PAN Nanofibers for Resilient Electromechanical Stability at Subzero Temperatures. Gels. 2026; 12(5):358. https://doi.org/10.3390/gels12050358
Chicago/Turabian StyleChen, Yuxuan, Chubin He, and Xiuru Xu. 2026. "Hybrid Conductive Hydrogels Reinforced by Core–Shell PANi@PAN Nanofibers for Resilient Electromechanical Stability at Subzero Temperatures" Gels 12, no. 5: 358. https://doi.org/10.3390/gels12050358
APA StyleChen, Y., He, C., & Xu, X. (2026). Hybrid Conductive Hydrogels Reinforced by Core–Shell PANi@PAN Nanofibers for Resilient Electromechanical Stability at Subzero Temperatures. Gels, 12(5), 358. https://doi.org/10.3390/gels12050358
