Optimizing Wheat Milling By-Products: An Overview of Processing Techniques
Abstract
1. Introduction
2. Nutritional Value and Bioactive Contents of Wheat-Milling By-Products
3. Effects of Thermal Processing Technologies on Wheat Milling By-Products
3.1. Hot Air Oven (Conventional Dry Heating)
3.2. Microwave and Infrared Heating
3.3. Hydrothermal Treatments Without Mechanical Process (Autoclaving and Superheated Steam)
3.4. Hydrothermal Treatments with the Mechanical Process (Steam Explosion and Extrusion)
4. Effects of Emerging Nonthermal Processing Technologies on Wheat Milling By-Products
4.1. High-Intensity Ultrasound
4.2. Radiofrequency
4.3. Nonthermal Plasma
5. Challenges and Future Perspectives
6. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Study Participants Sex, Baseline Age (Years) | WBP | Duration | Main Findings | References |
|---|---|---|---|---|
| 31 adults (15 M and 16 F) Av age 32 years | 48 g WB breakfast cereal | 3 weeks |
| [95] |
| 12 adults (6 M and 6 F) Av age 24 years | 4.9 g WB-arabinoxylan extract | Single test meal |
| [96] |
| 40 adults Diabetic (higher insulin) Av age 29 years | 60 g WB | 1 year |
| [97] |
| 63 adults (33 M and 30 F) Av age 42 years | 8 g WB-arabinoxylan extract in soft drink | 3 weeks |
| [98] |
| 55 adults Av age 18–75 years | 44 g WB daily | 3 weeks |
| [99] |
| 29 adults Av age 19–44 years | 10 g WB-arabinoxylan extract | 3 weeks |
| [100] |
| 19 adults (9 M and 10 F) Av age 23 years | 8.9 g WB-arabinoxylan extract | Single test meal |
| [54] |
| 10 adults Av age 18–65 years | 20 g WB | Single test meal |
| [101] |
| 8 healthy adults Av age 18–55 years | 120 g WB breakfast cereal | Single test meal |
| [91] |
| 81 adults (49 M and 32 F) Av age 40–65 years | 40 g WBP | 6 weeks |
| [91] |
| 8 healthy volunteers Av age 23 years | 120 g WB | 2 weeks |
| [78,91] |
| 60 healthy volunteers | 3.5 g WG oil | 30 days |
| [88] |
| 48 normoglycemic adults | 15 g WB | 12 weeks |
| [90] |
| 20 adults Av age 18–30 years | 10 g WB | 5 days |
| [85] |
| 21 male and female Av age 60 years | 15 g WB, three times daily | 5 days |
| [86] |
| 75 male and female | 20 g WG | 12 weeks |
| [102] |
| 8 healthy volunteers Av age 18–55 years | 40 g WB | Single test meal |
| [92] |
| WB/WG | Treatment/ Process | Effects | References |
|---|---|---|---|
| Thermal processing technologies (1-Conventional dry heating) | |||
| WG WB | 175 °C/20 min |
| [104] |
| WG | 160 °C/6 min |
| [105] |
| WG | 175 °C/20 min |
| [106] |
| WG | 120 °C/20 min |
| [107] |
| WB | 105 °C/40 min |
| [108] |
| WB | 120 °C for 20 min |
| |
| Thermal processing technologies (2-Microwave and infrared heating) | |||
| WG | Short wave infrared/ 100 W at 90 °C/20 min |
| [109] |
| WG | Short wave infrared 4800 W/m2/3 min |
| [110] |
| WG | Microwave/ 180 W/12 min |
| [105] |
| WG | Microwave 560 W/3 min |
| [111] |
| WB | Microwave 800 W/2 min |
| [112,113] |
| WB | Microwave 7.5 kW/2 min |
| [114] |
| WB | Microwave 700 W/3 min |
| [115] |
| WB | Microwave 800 W/1.50 min |
| [108] |
| WB | Microwave 7.5 kW for 120 s |
| [2] |
| Hydrothermal treatments (1-Autoclaving, superheated steam (without mechanical process)) | |||
| WB | Superheated steam 170 °C/ 7 min compared with hot air oven/ 20 min at the same temperature |
| [20] |
| WB | Autoclave 130 °C/3 min |
| [116] |
| WB | Autoclave 121 °C/90 min |
| [108] |
| Hydrothermal treatments (2-Steam explosion and extrusion (with the mechanical process)) | |||
| WB | Steam explosion and extrusion |
| [117] |
| WB | Extrusion 120 °C, 30% feed moisture |
| [118] |
| WB | Steam explosion 170 °C/5 min assisted superfine grinding |
| [119] |
| WB | Extrusion 120 °C, 23% feed moisture, 310 rpm |
| [120] |
| WB | Steam Explosion at 0.8 MPa 170 °C/5 min compared with Autoclaving (0.1 MPa 121 °C/20 min |
| [121] |
| WB | Extrusion 160 °C, 17% feed moisture, 275 rpm |
| [122] |
| WB | Extrusion 120 °C, 26% feed moisture, 250 rpm. |
| [123] |
| WB | Extrusion 110 °C, 25% feed moisture,140 rpm |
| [124] |
| WB/WG | Treatment/ Process | Effects | References |
|---|---|---|---|
| Emerging nonthermal processing technologies | |||
| WG | Cold plasma, 20, 24 kV, 25 min |
| [102,154] |
| WG | Radiofrequency 100 °C/15 min holding in hot air heating and 110 °C/5 min |
| [155] |
| W G | Radio-frequency to 100 °C/15 min holding in hot air heating 110 °C/5 min |
| [156,157] |
| WB | High-intensity ultrasound/ 15 min and 15% suspension |
| [158] |
| WG | Cold plasma, 50 Hz, 24 kV, 35 min |
| [102] |
| WB | Microwave-assisted hydrolysis 7.5 kW for 120 s at controlled temperature (50–70 °C) |
| [2] |
| WB | Atmospheric plasma, 10 kV, 6 kHz and up to 24 kV, 50–Hz (5–35 min) |
| [159] |
| WB | Cold plasma 40 V, 0.9 ± 0.1 A for 2–6 min |
| [160] |
| WG | Atmospheric cold plasma at 25 kV for 5–40 min |
| [161] |
| WB | Ultrasound-assisted hydration 0–1500 W at 15–25 °C |
| [162] |
| WB | Ultrasound 400 W for 1–10 min |
| [30] |
| WB | Low-frequency ultrasound at 120 W- for 23 min |
| [163] |
| WB | Ultrasound (180 W) at 50 °C, for 70 min, |
| [164] |
| WB | Ultrasound 152 to 750 W |
| [165] |
| WB | supercritical carbon dioxide at 25.0 ± 0.1 MPa and 40 ± 2 °C |
| [166] |
| WB | Cold plasma 50 V for 3 min ultrasonic 200 W for 3 min |
| [167] |
| WB | Ultrasonication (500 W) and microwave (25 min) combination sodium hydroxide 0.30 mol/L |
| [168] |
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© 2026 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.
Share and Cite
Khashaba, R.A.; Lou, H.; Li, Y.; Saeed Omer, S.H.; Wang, X.; Gu, Z.; Zhao, R. Optimizing Wheat Milling By-Products: An Overview of Processing Techniques. Foods 2026, 15, 1085. https://doi.org/10.3390/foods15061085
Khashaba RA, Lou H, Li Y, Saeed Omer SH, Wang X, Gu Z, Zhao R. Optimizing Wheat Milling By-Products: An Overview of Processing Techniques. Foods. 2026; 15(6):1085. https://doi.org/10.3390/foods15061085
Chicago/Turabian StyleKhashaba, Reham Ahmed, Haiwei Lou, Yue Li, Saeed Hamid Saeed Omer, Xunda Wang, Zhonghua Gu, and Renyong Zhao. 2026. "Optimizing Wheat Milling By-Products: An Overview of Processing Techniques" Foods 15, no. 6: 1085. https://doi.org/10.3390/foods15061085
APA StyleKhashaba, R. A., Lou, H., Li, Y., Saeed Omer, S. H., Wang, X., Gu, Z., & Zhao, R. (2026). Optimizing Wheat Milling By-Products: An Overview of Processing Techniques. Foods, 15(6), 1085. https://doi.org/10.3390/foods15061085

