1. Introduction
In the Delmarva region of the United States, economic opportunities exist to increase the production of specialty crops catering to ethnically diverse consumers [
1]. The growth of the diverse population in the Mid-Atlantic region has created a strong demand for crops and products that will meet their needs. Opportunities to capture anticipated niche markets for ethnic crops will continue to grow. Therefore, local farmers must adapt to the development of new crops and create value-added opportunities to maintain economic value and extend the appropriate year-round supply of ethnic crops to the area [
1].
One of the ethnic crops in high demand in the Mid-Atlantic region is okra (
Abelmoschus esculentus L.). Okra is an annual herbaceous plant that originated in Ethiopia and Sudan, and was propagated in North African countries, the Mediterranean, Arabia, and India [
2,
3]. It is considered an economically important vegetable grown in the sub-tropical, tropical regions, and warm temperate climates in different countries such as Africa, Asia, South Europe, and America [
4,
5,
6]. Okra is considered one of the Malvaceae family’s most widely known and utilized species. It is known by several names in different countries, such as lady finger in England, gumbo in the United States of America, quiabo in Portuguese, and bhindi in India [
2,
4,
5,
7]. Okra is consumed as a vegetable, used in salads, stews, and soups, and is often eaten fresh, dried, or boiled [
5]. The immature pods of the vegetable are used to make pickles, and the water-soluble polysaccharides from okra are used in ice cream and baked products.
Okra also plays a significant role in human health and is rich in nutrients, such as proteins, free amino acids, antioxidants, vitamins, trace elements, and dietary fiber [
4,
6]. Due to its low fat and carbohydrate contents, okra is considered a low-calorie and cholesterol-free healthy vegetable. In addition to its nutritional values and functions, okra is also suitable for medicinal uses, and its consumption has been associated with improvements in glycemic control and lipid profiles, as well as anti-inflammatory effects, suggesting potential health benefits [
5].
Despite being a good source of nutrients, okra is highly perishable due to its high moisture content and respiration activities. Fresh okra has a high moisture content of 88–90% (wet basis), and safe storage typically requires reducing the moisture content to around 10% (wet basis) [
6]. Drying is a process of simultaneous heat and mass transfer where the heat is applied to the product, which increases the product’s temperature and vaporizes the moisture. The drying process helps reduce the weight and volume for storage and transportation costs, and extends the food product’s storability [
8]. Drying extends the shelf life of fruits and vegetables by preventing the growth of microbes and reducing enzymatic reactions by lowering the water activity [
9]. Previous studies on okra have shown that blanching can inactivate degradative enzymes, helping to preserve phenolic compounds, vitamin C, and antioxidant capacity during subsequent drying [
10]. Different drying methods, including hot air, infrared, and freeze-drying, have been reported to influence the retention of bioactive compounds, with freeze-drying generally providing the highest retention of phenolics and antioxidant capacity, while hot air and infrared-drying can lead to moderate losses depending on temperature and exposure time [
11,
12]. These findings highlight the importance of selecting appropriate pre-treatment and drying conditions to maximize the nutritional and functional quality of okra.
Several drying methods are used to improve food products’ shelf life and storage stability. However, some drying techniques can result in the degradation of phyto-constituents due to their thermal sensitivity [
13]. It is vital to select the appropriate drying methods to retain appearance, aroma, and nutritional content, and to prevent spoilage caused by microorganisms and enzymes responsible for undesired chemical changes in the dried food products. Several drying methods used to preserve fruits and vegetables include freeze, hot air, infrared, sun, and microwave drying [
9,
13,
14]. However, each drying method comes with its advantages and limitations. It is hypothesized that blanching may reduce phenolic content and antioxidant capacities due to leaching, while freeze-drying is expected to best preserve bioactive compounds compared with hot air and infrared-drying [
15]. The freeze-drying method can preserve the original properties, such as the color and shape, but it consumes extensive time and energy. Although freeze-dried products are known to be of good quality, the efficiency of the freeze-drying method is known to be low [
16,
17]. Hot air-drying is a low-cost conventional method, but the drying duration can cause the degradation of nutritional compounds, color, and shape. It also has a negative impact on the nutrient quality, flavor, and texture of the products [
18,
19]. As for the infrared-drying method, it can preserve nutrients similar to the freeze-drying method, but it is also known to be expensive, and consumes much energy, with most of the radiant heat being applied on the product’s surface [
15].
Fresh okra is considered highly perishable and can only last a few days after harvesting at room temperature or in the refrigerator. Okra is mainly sold fresh and frozen in the market. However, due to its nutritional benefits and its demand by the growing, diverse population in the region, the need to extend the shelf life and create value-added products has gained much attention. Hence, the opportunity presents itself to explore the market of dried okra with an extended shelf life. Therefore, the objective of this study was to evaluate harvest time and the combined effects of steam and hot water-blanching and three drying methods (freeze, hot air, and infrared) on the moisture content, water activity, phenolics, flavonoids, antioxidant capacity, and vitamins A and C in dried okra value-added products.
4. Conclusions
The effects of the processing and preservation methods on the nutritional quality of okra varied significantly across harvest stages. Because thermal pre-treatments and drying methods influenced individual nutritional components differently, no single processing combination optimized all quality attributes. Therefore, processing strategies should be selected based on specific nutritional outcomes of interest. For example, steam-blanching followed by freeze-drying generally retains more phenolics and flavonoids, whereas other treatment combinations are better for certain vitamins.
Overall, each thermal and drying treatment investigated had different effects on the components examined, making it difficult to specify the ideal thermal process and drying treatment that will provide optimal preservation of the nutritional values of okra. For the majority of the parameters evaluated in this study, freeze and hot air-drying performed comparably and tended to retain higher nutrient levels than infrared-drying under the conditions evaluated. These findings indicate that the choice of processing methods should balance nutrient retention with practical considerations such as cost, processing capacity, and appearance of dried value-added products.
Despite the expense and the duration of drying, the freeze-drying method was shown to be the most effective method for the value-added production and preservation of phytonutrients and vitamins. The results from the current study also suggested that the hot air-drying method could be used as an economical alternative for developing dried okra value-added products. It is noted that high temperatures commonly associated with the hot air-drying method often cause deterioration in important nutrients and color, loss of flavor, and a decrease in the rehydration ability of the final products. Infrared-dried samples generally showed slightly lower retention of TPC, TFC, and β-carotene compared with freeze-dried and, in some cases, hot air-dried samples. For example, C-ID samples in the first harvest had 6.53 ± 0.3 mg GAE/g TPC, which was lower than C-FD (7.92 ± 0.3 mg GAE/g) and slightly higher than C-HAD (5.42 ± 0.2 mg GAE/g). These results suggest that, under the conditions used in this study, infrared-drying may be less efficient than freeze-drying in preserving phenolic compounds.
In conclusion, the results indicate a substantial (p < 0.05) influence of processing and preservation methods and harvest times on the antioxidant activity and phenolic, flavonoid, and vitamin contents of okra. Overall, steam-blanching followed by freeze-drying (SB-FD) provided a good compromise between phenolic and flavonoid retention of and enhancement in β-carotene content. While unblanched controls often exhibited the highest TPC, TFC, and DPPH values, hot water-blanched treatments generally showed higher β-carotene, and hot air-dried samples occasionally matched or exceeded infrared-dried samples for ORAC and DPPH. These results highlight that the effectiveness of pre-treatment and drying methods depends on the specific bioactive compound measured, and no single combination was universally superior across all parameters.
Limitations and Future Study: This study was limited to a single okra cultivar grown during one growing season at a single location, and vitamins were measured only for the second harvest. Additionally, no sensory, color, or long-term storage stability data were collected, which restricts the interpretation of product quality beyond the measured bioactive and phytonutrient traits. Future research should evaluate multiple cultivars across different environments, assess sensory and color attributes, and investigate the stability of vitamins, phenolics, and antioxidant capacity during extended storage to better inform the development of dried okra value-added products.