4.5. Storage Condition Control
The effectiveness of physical stabilisation is ultimately influenced by post-processing storage conditions, particularly temperature, humidity, and oxygen levels. Oxygen accelerates anthocyanin degradation through oxidative cleavage of the phenolic rings, leading to pigment browning and colour loss, especially under heat [
78]. While oxygen-restricted conditions help retain anthocyanins during cold storage, brief exposure to high oxygen levels may temporarily boost anthocyanin content, though this effect diminishes over time. Post-extraction stabilisation of natural colourants can be enhanced through strategies such as controlled atmospheres and drying techniques [
78]. Temperature affects pigment stability both via thermal denaturation of sensitive bioactives and by enhancing enzymatic oxidation, whereas moisture promotes hydrolytic reactions that further degrade anthocyanins and carotenoids [
78,
79].
Ghidouche et al., (2013) proposed a novel accelerated shelf-life testing model for natural colourants using high-intensity light irradiation at controlled temperatures [
79]. The mechanism relies on simulating photooxidative stress, where light energy induces excited states in pigment molecules, leading to formation of reactive oxygen species (ROS) that attack chromophores, resulting in colour fading [
79]. By applying irradiation acceleration factors (QL), the study successfully established correlations between normal and accelerated light-induced degradation, enabling faster and predictive evaluation of pigment stability in aqueous systems.
Salazar-Orbea et al., (2023) further highlighted the importance of storage over processing when assessing polyphenol retention in fruit purees [
80]. In strawberries, anthocyanin degradation occurs primarily via enzymatic oxidation (polyphenol oxidases) and non-enzymatic hydrolysis, both of which are accelerated by high temperatures and prolonged storage, whereas in apple puree, thermal processing induced partial polymerisation of flavonols, affecting colour stability [
80]. The study used strawberry and apple purees to evaluate how industrial-scale processing methods such as freezing, high-pressure processing (HPP), and thermal treatments along with storage at −20 °C, 4 °C, and 24 °C for up to 12 months, affect bioactive phenolics and colour. Proanthocyanidins were the most stable phenolic group across both fruits, while anthocyanins showed the greatest degradation. Apple flavonols and dihydrochalcones remained relatively stable, whereas ellagitannins in strawberries declined significantly over time. Overall, the impact of storage versus processing varied by fruit type and phenolic class, with storage temperature and duration being especially critical for preserving polyphenols in delicate fruits like strawberries.
Howard et al., (2014) and Ranjbar Nedamani (2022) showed that strawberry purée processed and stored under nitrogen or CO
2 retained more anthocyanins and colour stability over eight weeks compared to samples exposed to air [
81,
82]. This preservation occurs because inert gases displace oxygen, reducing oxidative reactions at the molecular level, and minimising ROS formation that would otherwise cleave pigment chromophores [
82].
Reducing oxygen exposure is a key strategy in preserving food colour and quality. Techniques such as vacuum packaging, modified atmosphere packaging (e.g., using nitrogen or carbon dioxide), bottling under inert gases, and applying impermeable films or edible coatings help limit oxidation. Edible coatings and barrier films act mechanistically by physically restricting oxygen diffusion and moisture transfer, thereby slowing oxidative and hydrolytic degradation pathways of embedded pigments [
44]. Increasing attention is also being given to packaging materials enhanced with antioxidants and antimicrobials such as chitosan, BHA, BHT, lysozyme, nisin, tocopherols, and natamycin to further improve shelf life. These additives scavenge ROS or chelate metal ions that catalyse oxidative reactions, providing an additional chemical stabilisation mechanism [
44].
Table 8 presents additional studies on these physical techniques.
While various chemical, physicochemical, and physical methods have been demonstrated to enhance pigment stability, it is important to compare these approaches in terms of their effectiveness, scalability, and economic feasibility to guide practical food industry applications. When comparing stabilisation strategies, there are notable differences in effectiveness, scalability, and cost. Co-pigmentation and metal ion complexation are highly effective for enhancing anthocyanin stability but may have limited scalability and moderate-to-high costs due to the need for purified co-pigments and precise formulation control [
34,
35,
36,
37,
38,
39]. Microencapsulation, including spray-drying and nanoencapsulation, offers high effectiveness and moderate scalability, with costs dependent on the choice of encapsulating material [
49,
50,
51,
52,
53,
54,
55]. Hydrocolloid complexation is moderately effective but highly scalable and relatively low-cost, making it suitable for industrial applications [
38,
57,
58]. Pickering emulsions provide excellent protection of pigments but require careful selection of stabilising particles, resulting in moderate scalability and higher production costs [
61,
62]. Overall, combining modern physicochemical and natural chemical methods can provide synergistic benefits, balancing stability, feasibility, and cost-efficiency.
- 2.
Advanced Food Processing Methods to Enhance Stability of Natural Food Colourants
Recent advances in food processing technologies offer additional, innovative strategies to further improve pigment retention and functionality. The following section delves into advanced food processing techniques, outlining their mechanisms, advantages, and potential applications in enhancing the stability of natural food colourants across various food products. Additionally,
Table 9 summarises the comparative evaluation of these stabilisation methods, highlighting key differences in their effectiveness, applicability, and limitations.
High Pressure Processing
High Pressure Processing (HPP) is a non-thermal technology that significantly impacts food pigments, particularly in enhancing colour retention [
94]. The mechanism of HPP lies in its ability to inactivate spoilage microorganisms and degradative enzymes through high hydrostatic pressure (100–600 MPa) without applying heat, thereby preventing thermal denaturation and oxidation of pigments [
93]. By preserving the native structure of bioactive molecules, HPP maintains both colour and nutritional quality, making it increasingly favoured over traditional thermal processing [
92,
94].
HPP has been shown to enhance the stability of anthocyanins, naturally occurring polyphenolic pigments in fruits and vegetables, by promoting molecular interactions with biopolymers such as proteins and polysaccharides. These interactions result in protective complexes where non-covalent bonds hydrogen bonding and hydrophobic interactions—stabilise the anthocyanin molecules against pH fluctuations, oxidation, and thermal stress [
95]. The process can induce mild cross-linking and molecular reorganisation, enhancing pigment thermal tolerance and stability under alkaline conditions. However, applying excessively high pressures may disrupt these interactions, breaking hydrogen bonds and hydrophobic forces, leading to complex dissociation and increased susceptibility to degradation, including anthocyanin ring opening and formation of colourless derivatives [
95].
HPP has also been shown to improve the stability of C-Phycocyanin (C-PC), a blue pigment, through pH-dependent mechanisms. At acidic pH (~3.0), the native conformation of C-PC polypeptide subunits is preserved under high pressure, minimising aggregation and colour loss. Conversely, extreme pressure can induce conformational changes, destabilising pigment structure and reducing colour integrity [
96].
HPP demonstrates the importance of optimising processing parameters such as pressure magnitude, duration, and pH to maximise pigment stability while avoiding structural disruption.
Table 10 shows additional studies on the effects of HPP on various pigments.
Ultrasound
Ultrasound processing has emerged as a significant non-thermal technique in the food industry, particularly for preserving food pigments and enhancing colour retention [
97,
98,
99,
100,
101,
102]. The mechanism of ultrasound lies in acoustic cavitation, where the formation and collapse of microbubbles generates localised high temperatures and pressures. These microenvironments enhance pigment extraction and can stabilise pigments by promoting interactions with surrounding matrices while avoiding bulk heating, which minimises thermal degradation of heat-sensitive compounds such as anthocyanins and carotenoids [
102]. Ultrasound is commonly used in juice processing as a non-thermal alternative to pasteurisation, effectively reducing microbial load while maintaining quality [
114].
Studies indicate that ultrasound can maintain or even improve the colour properties of food products. For example, Oner (2023) [
112] reported that US treatment (120 µm, 24 kHz, up to 2 min at 20 °C) caused no significant colour changes in avocado dressing and green juice. The preservation mechanism is linked to low-temperature processing combined with cavitation-induced shear forces, which prevent pigment degradation while slightly increasing lightness in green juice, giving a brighter appearance [
112]. Ultrasound effectiveness depends on optimising parameters such as frequency, power, treatment duration, and temperature [
112,
114].
Ultrasonic treatment of blueberries (anthocyanins) at 20 W/g for 20 min using a 45 kHz bath resulted in increased L*, a*, and b* values, reflecting enhanced colour intensity and brightness. In Cornelian cherry anthocyanin extraction, the Ohmic Heating-Assisted Ultrasound (OHAU) method (320 W, 35 kHz) produced the highest redness (+a*) and total phenolic content, while lightness (L*) decreased slightly. These improvements are mechanistically attributed to cavitation-induced cell wall disruption, which enhances pigment release, and the maintenance of pigment stability by reducing exposure to oxygen and thermal stress [
101,
102].
When used with gentle heat (typically below 50 °C), ultrasound provides a viable alternative for juice preservation without compromising sensory qualities such as taste, colour, and aroma [
101]. The mechanism allows pigments to remain structurally intact while improving extractability and functional stability. Despite these advantages, standardising treatment conditions across food matrices remains challenging, and further studies are required to evaluate the long-term effects on pigment stability and food quality.
Table 10 shows additional studies on ultrasound treatments.
Pulse Electric Field
Pulsed Electric Field (PEF) stabilises pigments by inducing electroporation in plant cell membranes, which facilitates pigment release while preserving molecular integrity. The high-voltage pulses create temporary pores in membranes, enhancing diffusion of anthocyanins, carotenoids, and other bioactive compounds into the surrounding medium without applying heat. This minimises pigment degradation caused by thermal stress and oxidation, while maintaining antioxidant activity and colour stability [
88,
89,
115].
PEF is a modern, non-thermal processing method in which food placed between electrodes in a treatment chamber is exposed to brief, high-voltage electric pulses lasting from nanoseconds to milliseconds. The electroporation effect effectively inactivates spoilage microorganisms, offering microbial safety while maintaining nutritional and visual qualities [
88]. By avoiding high temperatures, PEF ensures minimal loss of sensitive colour compounds, enhancing colour retention and improving the yield of natural pigments compared to conventional thermal extraction methods. For instance, in fruit juice processing, PEF treatment has been reported to retain up to 90% of vitamin C content, substantially higher than typical thermal processing [
87,
113,
116].
While PEF shows promise for maintaining colour and nutritional quality, scalability and long-term effects on diverse food matrices remain areas requiring further research. Optimising parameters such as field strength, pulse duration, and treatment time is essential for consistent pigment stability and industrial application.
Table 10 summarises additional studies investigating PEF treatments for food colourants.
Irradiation Techniques
Irradiation techniques stabilise food pigments primarily through the inactivation of degradative enzymes and modulation of molecular structures. Electron beam, gamma radiation, and cold plasma treatments reduce enzyme activity (e.g., chlorophyllase, Mg-dechelatase) and disrupt pathways that lead to pigment oxidation or hydrolysis. Additionally, these methods can induce mild structural changes in pigment-protein complexes, which may enhance pigment retention and colour stability while also improving microbial safety [
85,
113].
Irradiation methods, particularly electron beam and gamma radiation, have shown promise in preserving the stability of pigments such as chlorophylls, carotenoids, and anthocyanins during storage, thereby extending the shelf life of food products [
85]. For example, in irradiated dried lavers, carotenoid content remained high after 12 weeks, while chlorophyll demonstrated better stability at a 7 kGy dose [
84,
85,
86,
87,
88,
89,
90,
91,
92,
93,
94,
95,
96,
97,
98,
99,
100,
101,
102,
114]. Anthocyanins in black rice flour were most stable at a 1 kGy dose, suggesting that lower irradiation levels can effectively preserve bioactive compounds during storage [
85,
117,
118].
While irradiation can improve pigment stability, excessive doses may degrade certain pigments, emphasising the importance of optimising protocols to balance colour retention, bioactive preservation, and food safety.
Table 10 summarises additional studies investigating irradiation techniques for food colourants.
Cold Plasma
Cold plasma (CP) preserves food pigments primarily through the generation of reactive species, including reactive oxygen species (ROS) and reactive nitrogen species (RNS), which interact with pigment molecules to stabilise them while inactivating degradative enzymes. These species—such as ozone (O
3), singlet oxygen (
1O
2), superoxide anion (O
2−), hydrogen peroxide (H
2O
2), nitric oxide (NO), and peroxynitrite (ONOO
−) are formed when gases like air, oxygen, or nitrogen are ionised under electric fields. CP also disrupts cell membranes, enhancing pigment extraction into the extracellular space and improving colour retention [
91,
109,
110,
111,
119,
120].
CP has emerged as a promising non-thermal method to enhance the stability of food pigments, supporting both consumer acceptance and nutritional quality [
93]. It preserves the optical properties of various food products while minimising degradation of sensitive pigments. Studies indicate that CP treatment generally results in minor pigment losses, with some cases showing improved preservation and extraction yields [
121]. CP treatment also affects pigment stability. Bussmann et al., reported that barley leaves (
Hordeum vulgare cv. Kosmos) treated with plasma-activated water (PTW) exhibited enhanced chlorophyll concentration, improved quantum yield, and elevated total ascorbate levels [
90]. In kiwifruit juice, chlorophylls were more heat-sensitive than carotenoids, with slight reductions observed during CP treatment. Application of pin-to-plate CP at 180 V for 5 min enhanced carotenoid extraction yields, although the associated pH decrease could destabilise pigment-protein complexes, potentially leading to carotenoid degradation over time [
122,
123].
While CP can induce minor colour changes, it often maintains overall colour quality, with effectiveness dependent on food type and treatment parameters, requiring optimisation on a case-by-case basis [
122,
123]. CP is particularly advantageous for preserving minimally processed foods, aligning with consumer demand for fresh and nutritious options [
122]. Despite its benefits, further research is needed to fully understand its effects on food pigments and optimise applications in food processing.
Table 10 shows additional studies on the application of CP treatment on food colourants.
- 3.
Comparison of Advanced Food Processing Methods for Enhancing the Stability of Natural Food Colourants
HPP is highly effective in retaining pigments and nutritional compounds, but its high equipment and operational costs limit scalability to niche, high-value products [
94]. US offers moderate cost and good pigment retention, yet its lower throughput makes it less practical for large-scale operations [
77,
78,
79,
80,
81,
82,
83,
84,
85,
86,
87,
88,
89,
90,
91,
92,
93,
94,
95,
96,
97,
98,
99,
100,
101]. PEF provides rapid, non-thermal treatment with minimal pigment degradation, but the high capital investment and complex equipment requirements remain barriers for industrial use [
88,
89,
90]. Irradiation techniques are scalable and cost-efficient, yet consumer acceptance and regulatory restrictions hinder widespread adoption despite proven stability benefits [
85,
86,
87,
88,
89,
90,
91,
92]. CP is emerging as a low-cost, environmentally friendly option with promising results in pigment stabilisation, although scalability and long-term colour stability need further validation [
109,
120]. While these methods enhance pigment stability, their effectiveness, scalability, and cost vary considerably, requiring context-specific selection.
- 4.
Regulatory Uncertainty of Advanced Stabilisation Technologies
Advanced stabilisation methods, including cold plasma, high-pressure processing, and nano- or microencapsulation, offer significant potential to enhance the stability, colour retention, and bioactivity of natural food pigments. However, the regulatory environment for such non-thermal and emerging technologies remains fragmented and evolving. Cold plasma, for instance, is recognised for its non-thermal, energy-efficient ability to inactivate microbes and preserve pigment integrity, yet regulatory frameworks for its use in food processing differ across regions. Authorities often require extensive safety evaluations, demonstration of consistent product quality, and validation of residual effects before granting approval for commercial applications. This uncertainty can delay industrial adoption despite proven laboratory-scale efficacy [
5,
53,
78].
- 5.
Industrial Implications of Stabilised Natural Pigments
Translating stabilisation strategies from the laboratory to industrial settings requires more than technical feasibility; it involves assessing economic viability, process integration, and operational efficiency. While advanced techniques such as micro- and nanoencapsulation, co-pigmentation, and non-thermal treatments have demonstrated efficacy in preserving pigment stability, their industrial adoption depends on the availability of scalable equipment, control over process parameters, and minimisation of energy consumption [
29,
30].
In practice, pilot-scale evaluation is crucial to determine optimal operational conditions, such as encapsulation carrier composition, pressure levels, or treatment duration, to ensure consistent pigment performance and sensory quality across large production batches. Additionally, industrial implementation can benefit from utilising agro-industrial by-products as pigment sources, supporting circular economy principles while reducing costs and environmental impact [
29].
Finally, strategic alignment with regulatory frameworks and consumer expectations is essential for commercial success. Companies must consider safety standards, labelling requirements, and public perception of novel processing technologies to facilitate market acceptance. By addressing these industrial, economic, and regulatory aspects, stabilised natural pigments can move from laboratory innovation to practical, large-scale applications, enabling the production of visually appealing, high-quality, and sustainable food products [
30,
31].
- 6.
Sensory Impact and Consumer Acceptance of Stabilised Natural Colourants
Consumer acceptance is critical for the commercial success of natural food colourants, particularly when advanced stabilisation methods such as nano- and microencapsulation, HPP, and CP are used. These techniques enhance pigment stability while preserving key sensory attributes, including appearance, flavour, and overall acceptability. Encapsulation reduces off-flavours associated with concentrated plant extracts, improving sensory scores in beverages and dairy products [
123,
124]. HPP maintains anthocyanin colour intensity and fresh-like aroma in fruit juices, leading to higher panellist ratings compared to thermally treated products [
125,
126]. Cold plasma has been shown to retain the vividness of betalains and carotenoids without introducing undesirable flavours, supporting positive consumer perceptions [
127].
Despite these advantages, novel processing approaches may trigger skepticism due to perceived unnaturalness or safety concerns. Transparent communication regarding the natural origin of pigments, non-thermal processing, and additional benefits such as enhanced nutritional quality, sustainability, and shelf-life extension is essential to build consumer trust. Evidence shows that products with stable, vibrant colours and unaltered flavour or aroma consistently achieve higher liking and purchase intent. Therefore, integrating advanced stabilisation strategies is vital not only for extending shelf life but also for improving sensory appeal and overall marketability of naturally coloured foods [
124,
125].
- 7.
Environmental and sustainability considerations
Environmental and sustainability considerations are becoming increasingly central in the application of natural food colourants. The valorisation of by-products from fruit, vegetable, and plant processing for pigment extraction represents a practical example of circular economy principles, reducing food waste while enhancing resource efficiency. In parallel, stabilisation techniques such as microencapsulation and non-thermal processing not only improve pigment stability but also reduce the energy demands commonly associated with conventional thermal methods, thereby contributing to more sustainable production practices. Incorporating waste streams into pigment production, coupled with the adoption of environmentally friendly processing strategies, directly supports industry objectives for sustainable food systems and strengthens commitments to corporate social responsibility [
125,
126].
Beyond environmental benefits, stabilisation methods exert a direct influence on the sensory qualities of food products enriched with natural pigments. Attributes such as hue, colour intensity, and visual uniformity are key drivers of consumer perception and acceptance. Encapsulation strategies including micro- and nanoencapsulation are particularly effective in protecting sensitive pigments against degradation while simultaneously masking undesirable flavours or bitterness that can be associated with concentrated natural extracts. Similarly, non-thermal technologies such as high-pressure processing and cold plasma preserve the integrity of colour compounds without imparting heat-related off-flavours or aroma losses, thereby offering an advantage over traditional thermal treatments. Sensory evaluations consistently demonstrate that consumers show a preference for products with stable, vivid, and naturally derived colours, highlighting the need to optimise both functional stability and sensory attributes in the development of colourant-enriched foods [
28,
127,
128].
- 8.
Knowledge Gaps
Despite rapid advances in the stabilisation of natural food colourants, several critical knowledge gaps remain that limit their broader application in the food industry. Much of the current research has focused on simplified model systems, yet the stability and functionality of pigments in complex food matrices remain insufficiently understood. Interactions with proteins, polysaccharides, lipids, minerals, and bioactive compounds can alter pigment structure, colour expression, and bioactivity, but systematic studies across diverse product categories are lacking. Similarly, while many investigations examine the effects of individual thermal and non-thermal processing methods (e.g., pasteurisation, HPP, PEF, CP), there is limited evidence on their combined or sequential application during industrial-scale food manufacturing and long-term storage [
124,
125,
127].
Multiple stabilisation strategies including co-pigmentation, nano- and microencapsulation, protein–polysaccharide complexation, emulsification, antioxidant incorporation, and active packaging systems have shown potential for improving colour retention and functionality. However, the mechanistic understanding of these approaches is incomplete. For instance, the optimal combinations of pigments, co-pigments, and encapsulating or wall materials for different food categories are not yet established. Interactions within multi-pigment systems or in the presence of reactive ingredients (e.g., reducing sugars, ascorbic acid, transition metals) remain poorly characterised. Moreover, while encapsulation and co-pigmentation improve pigment stability, their influence on bioavailability, digestibility, and health-promoting functions is not fully elucidated, as most studies are based on in vitro conditions rather than in vivo or clinical investigations.
Other important gaps relate to regulatory, consumer, and sustainability aspects. The acceptance of advanced stabilisation techniques particularly nanoencapsulation and non-thermal technologies may be constrained by differing regional regulations and consumer concerns around safety and naturalness. From a sustainability perspective, strategies for pigment recovery from agri-food by-products and the development of energy-efficient stabilisation technologies are promising, but robust life-cycle analyses and techno-economic assessments are scarce. Finally, integrated or multi-hurdle approaches such as combining encapsulation with non-thermal processing or antioxidant supplementation remain underexplored. Addressing these gaps through interdisciplinary research that links stability, sensory quality, health outcomes, and environmental performance is essential to unlock the full potential of natural colourants in the food sector.