A Smart Production Process for the Optimum Energy Consumption with Maintenance Policy under a Supply Chain Management

In the current socio-economic situation, smart products are essential for daily life. Energy is a very much related matter to smart products. To buy a smart product, people mostly care about that smart product’s energy consumption and the price. There is always a tug-of-war between the price of the product and the energy consumption of that product. An energy-efficient smart production system is described in this study where the production is variable, and in the out-of-control state, it produces defective products. For prevention of the out-of-control state, preventive maintenance and restoration are used within the smart production system. The rework policy helps to profit from the defective products, and the warranty policy helps to motivate the users. This model applies an improved strategy to the production process and develops a new product that needs to be marketed. Finally, this model plays a vital role in creating smart products with moderate energy consumption at a minimal cost. The mathematical model is a non-linear profit maximization problem that is solved both analytically and numerically. The classical optimization technique founds optimum solutions. Different numerical examples and sensitivity analysis with graphs are used to validate the mathematical model.