Performance Evaluation for a Sustainable Supply Chain Management System in the Automotive Industry Using Artificial Intelligence
Abstract
:1. Introduction
2. Materials and Methods
2.1. Research Methodology
2.1.1. Data Mining Description
2.1.2. Multilayer Perceptron Algorithm Description
−1 otherwise
2.1.3. User Graphical Interface Using Python
2.2. Top Five Recommended KPIs and Main Existing Problems within Every Supply Chain Management Subsystem
3. Results
3.1. Coding the Input Values Using Python Script
3.2. User Selection Coding for Processing
3.3. The Mathematical Model Based on the Neural Network Using the Multilayer Perceptron Algorithm (MLP)
4. Discussion
5. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Supply Chain Management Subsystems | ||||
---|---|---|---|---|
Demand Management | Supplier Management | Contract Management | Product Development | Procurement/Purchasing |
TOP 5 KPIs | ||||
# Weeks of forecasting planning | % Delivery performance | € Contract payments | % Products meeting cost target | € Material acquisition cost |
# Supply chain cycle time | € Supplier backlog | # Contract negotiation time | % Research and development cost for new products | % Production delivery performance |
€ Order fulfilment costs | # Complaints | % Contract breaches due to non-compliance | € Investments in new product support and training | % Supplier on time delivery |
€ Cost due to unsatisfied demand | # Supplier lead time | # Identified contract breaches | % Revenue generated by new products | % Cost avoidance savings in procurement |
# Cash to cash cycle time | % Adherence to delivery schedule | % Changes to contract specifications | # Time to market new products | % Delayed purchases |
Specific Problems Related to Each Subsystem | ||||
Communication issues | Quality non-compliant materials | Poorly established contractual terms and conditions | High number of prototypes | Poor interdepartmental communication problem |
Forecast issues | Deficient communication | Inadequate performance tracking | High focus on reduced costs | Delays due to delivery |
Reduced lead-time | Late deliveries | High lead-time for contract negotiations | Different implementation deadline | No focus on supplier development |
High focus on reduced costs | Long lead-time | Not involving the relevant departments | Untrained workforce | High focus on reduced costs |
Lack of KPIs | Non-compliant documentation | High costs due to contractual terms and conditions | Frequent changes to final product | Untrained workforce |
Initial contractual parameters not well defined | Delayed reaction to changes | Frequent contractual changes | Interdepartmental communication | Lack of more than one supplier |
Sales Management | Warehouse Management | Production Management | Distribution | |
TOP 5 KPIs | ||||
% Customer complaints due to poor service or product quality | % Warehouse space utilization | # Production capacity | % Perfect order delivery rate | |
€ Sales potential forecast | # Safety stock | # Tact time | € Delivery cost per order | |
% Sales growth | % Slow moving stock | € Production backlog | € Damaged goods per shipment | |
% Gross margin return on investment | # Days on hand | % Equipment quality rate | % Empty running | |
€ Revenue by product indicators | # Stock rotations | # Production lead time | # Customer shipment to delivery cycle time | |
Specific Problems Related to Each Subsystem | ||||
Lack of support from sales department | Low stock accuracy followed | Lack of workforce | Transport capacity versus daily capacity | |
Deficient client communication | Untrained workforce | Untrained workforce | High number of special transports | |
Extra in-house cost not billed to client | Chaotic stock | Low productivity | High transportation lead time | |
Initially undefined procedures | High obsolete stock | High backlog | Lack of workforce | |
Parameters initial price wrongly negotiated | No safety stock | Quality non-compliant materials | Deficient communication | |
Client-high order fluctuation | High slow moving | Low adherence to schedule | Non-conforming deliveries |
n = 50 | Predicted Negative | Predicted Positive | Classification |
---|---|---|---|
Actual negative | True positive | False negative | a = 0 (no) |
Actual positive | False negative | True positive | b = 1 (yes) |
Subsystem | KPI Name | % Respondent Selection | % Correctly Classified | % Incorrectly Classified | Precision | Recall |
---|---|---|---|---|---|---|
Contract Management | € Contract payments | 84% | 84% | 16% | 84.4% | 84.0% |
Contract Management | # Contract negotiation time | 68% | 76% | 24% | 73.7% | 64.7% |
Contract Management | % Contract breaches due to non-compliance | 64% | 80% | 20% | 85.0% | 81.0% |
Contract Management | # Identified contract breaches | 64% | 64% | 36% | 68.4% | 81.3% |
Contract Management | % Changes to contract specifications | 56% | 68% | 32% | 70.6% | 80.0% |
Demand Management | # Weeks of forecast planning | 76% | 84% | 16% | 76.2% | 84.2% |
Demand Management | # Supply chain cycle time | 68% | 76% | 24% | 66.7% | 70.6% |
Demand Management | € Order fulfilment costs | 60% | 84% | 16% | 82.4% | 93.3% |
Demand Management | € Cost due to unsatisfied demand | 60% | 72% | 28% | 66.7% | 75.0% |
Demand Management | # Cash to cash cycle time | 60% | 72% | 28% | 61.1% | 68.8% |
Distribution Management | % Perfect order delivery rate | 68% | 80% | 20% | 75.0% | 70.6% |
Distribution Management | € Delivery cost per order | 68% | 72% | 28% | 80.0% | 75.0% |
Distribution Management | € Damaged goods per shipment | 64% | 76% | 24% | 68.4% | 68.4% |
Distribution Management | % Empty running | 64% | 72% | 28% | 76.5% | 81.3% |
Distribution Management | # Customer shipment to delivery cycle time | 64% | 64% | 36% | 66.7% | 68.8% |
Procurement/Purchasing | % Supplier on-time delivery | 96% | 92% | 8% | 92.0% | 92.0% |
Procurement/Purchasing | % Production delivery performance | 84% | 76% | 24% | 76.0% | 76.0% |
Procurement/Purchasing | % Cost avoidance savings in procurement | 72% | 64% | 36% | 69.2% | 62.9% |
Procurement/Purchasing | % Delayed purchases | 68% | 72% | 28% | 66.7% | 70.6% |
Procurement/Purchasing | € Material acquisition cost | 64% | 68% | 32% | 62.5% | 62.5% |
Product Development | % Products meeting cost target | 84% | 72% | 28% | 73.0% | 72.0% |
Product Development | % R&D cost for new products | 72% | 76% | 24% | 69.4% | 76.0% |
Product Development | € Investment in new product support and training | 68% | 72% | 28% | 73.0% | 72.0% |
Product Development | % Revenue generated by new products | 64% | 76% | 24% | 76.0% | 76.0% |
Product Development | # Time to market new products/services | 56% | 72% | 28% | 73.0% | 72.0% |
Production Management | # Production capacity | 80% | 84% | 16% | 77.8% | 66.7% |
Production Management | # Tact time | 80% | 80% | 20% | 78.9% | 71.4% |
Production Management | € Production backlog | 72% | 72% | 28% | 73.0% | 72.0% |
Production Management | % Equipment quality rate | 56% | 68% | 32% | 75.0% | 75.0% |
Production Management | # Production lead time | 56% | 72% | 28% | 65.4% | 61.8% |
Sales Management | % Customer complaints due to poor service or product quality | 84% | 88% | 12% | 89.5% | 88.0% |
Sales Management | € Sales potential forecast | 84% | 76% | 24% | 69.4% | 76.0% |
Sales Management | % Sales growth | 80% | 76% | 24% | 72.1% | 76.0% |
Sales Management | % Gross margin return on investment | 64% | 76% | 24% | 75.5% | 76.0% |
Sales Management | € Revenue by product | 64% | 72% | 28% | 66.7% | 72.0% |
Supplier Management | % Delivery performance | 100% | 100% | 0% | 100.0% | 100.0% |
Supplier Management | € Supplier backlog | 80% | 80% | 20% | 70.6% | 64.9% |
Supplier Management | # Complaints | 68% | 76% | 24% | 78.3% | 76.0% |
Supplier Management | # Supplier lead time | 64% | 72% | 28% | 72.8% | 72.0% |
Supplier Management | % Adherence to delivery schedule | 60% | 76% | 24% | 76.0% | 76.0% |
Warehouse Management | % Warehouse space utilization | 84% | 68% | 32% | 74.8% | 68.0% |
Warehouse Management | # Safety stock | 80% | 68% | 32% | 68.0% | 68.0% |
Warehouse Management | % Slow moving stock | 68% | 64% | 36% | 72.2% | 76.5% |
Warehouse Management | # Days on hand | 60% | 64% | 36% | 68.8% | 73.3% |
Warehouse Management | # Stock rotations | 56% | 76% | 24% | 61.5% | 66.2% |
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Dumitrascu, O.; Dumitrascu, M.; Dobrotǎ, D. Performance Evaluation for a Sustainable Supply Chain Management System in the Automotive Industry Using Artificial Intelligence. Processes 2020, 8, 1384. https://doi.org/10.3390/pr8111384
Dumitrascu O, Dumitrascu M, Dobrotǎ D. Performance Evaluation for a Sustainable Supply Chain Management System in the Automotive Industry Using Artificial Intelligence. Processes. 2020; 8(11):1384. https://doi.org/10.3390/pr8111384
Chicago/Turabian StyleDumitrascu, Oana, Manuel Dumitrascu, and Dan Dobrotǎ. 2020. "Performance Evaluation for a Sustainable Supply Chain Management System in the Automotive Industry Using Artificial Intelligence" Processes 8, no. 11: 1384. https://doi.org/10.3390/pr8111384
APA StyleDumitrascu, O., Dumitrascu, M., & Dobrotǎ, D. (2020). Performance Evaluation for a Sustainable Supply Chain Management System in the Automotive Industry Using Artificial Intelligence. Processes, 8(11), 1384. https://doi.org/10.3390/pr8111384