1. Introduction
Heavy oil represents a pivotal strategic alternative resource in the global energy supply, and its efficient recovery is of irreplaceable significance for ensuring national energy security [
1]. In complex heavy oil reservoirs where thermal recovery is constrained, CCCP technology has been extensively applied due to its unique advantages in improving formation fluid rheology and reducing interfacial tension [
2]. However, in the field application of this technology, the coupling effect of chemical agent migration and rising water cut triggers significant wellbore flow regime transitions. This microscopic flow pattern mutation shifting from water-in-oil to oil-in-water leads directly to intense nonlinear fluctuations in production indicators such as oil rate and formation pressure, posing formidable challenges for production forecasting [
2,
3].
Accurate oil production forecasting is central to decision-making in oil and gas field development, directly influencing reservoir scheme design, production optimization, and risk management. However, the limitations of traditional prediction methods become pronounced in CCCP scenarios. On one hand, Empirical Decline Curve Analysis exhibits significant prediction errors when handling complex flow regime inversions because it neglects subsurface seepage mechanisms, making it difficult to capture transient nonlinear features [
4]. On the other hand, although full-physics numerical simulation (e.g., CMG) has a solid theoretical foundation [
5], it faces challenges such as complex geological modeling and extremely high computational costs. A single full-scale simulation often requires a long runtime, making it difficult to meet the real-time optimization demands of multi-well dynamic control in oilfield operations [
6,
7]. In recent years, the rise of artificial intelligence and big data technologies has opened new avenues for production prediction [
4,
8]. Researchers have extensively explored various deep learning architectures for this task. Convolutional neural networks (CNNs) have been applied to extract spatiotemporal features from reservoir data, demonstrating proficiency in handling grid-like topological structures and capturing spatial correlations [
8,
9,
10,
11]. Similarly, long short-term memory networks (LSTM) have been employed to capture temporal dynamic characteristics, effectively addressing the gradient vanishing problem in long sequence modeling and showing promise in energy consumption forecasting and stock price prediction [
9,
12,
13]. However, despite achieving reasonable predictive accuracy in certain controlled settings, these conventional AI/ML models exhibit fundamental limitations when applied to complex physical systems like CCCP. Comparative studies have revealed that sophisticated ML algorithms do not always outperform classical statistical methods in production forecasting, and their computational requirements are substantially higher [
14]. More critically, these black-box models operate without explicit consideration of governing physical principles—they lack mechanisms to enforce mass conservation, Darcy’s law, or flow regime consistency [
15]. This absence of physical grounding leads to three interconnected challenges: (1) limited generalization capability when encountering conditions outside the training distribution [
16]; (2) potential predictions that violate basic physical laws, undermining credibility for safety-critical applications; and (3) inability to provide mechanistic insights into the underlying displacement processes, thereby limiting their utility for scientific understanding and diagnostic interpretation [
15,
16].
To address the interpretability deficit of pure data-driven models, several methodological advancements have emerged. Physics-Informed Neural Networks (PINNs) incorporate physical laws, typically in the form of partial differential equations, directly into the loss function as soft constraints, penalizing predictions that violate governing equations [
17,
18]. Recent applications in reservoir engineering, such as the PINN-CRM framework for offshore fields, have demonstrated that embedding mass balance and pressure-flow coupling can improve both prediction accuracy and physical consistency compared to standard LSTM models [
19]. Hybrid modeling approaches represent another promising direction: by coupling physical models with deep learning components, researchers have achieved enhanced interpretability while maintaining predictive performance [
20,
21]. For instance, the POP-Net framework integrates principal oscillation pattern analysis with CNN-LSTM architecture for climate prediction, demonstrating that physically informed feature extraction can substantially improve model performance and interpretability [
22]. Expertise-informed Bayesian neural networks have also been proposed for oil production forecasting, embedding water drive characteristic curves and domain knowledge into the model architecture and loss function design, achieving superior generalization with R
2 values exceeding 0.91 [
23]. Furthermore, Explainable AI (XAI) techniques, including SHapley Additive exPlanations (SHAP), Local Interpretable Model-agnostic Explanations (LIME), and integrated gradients, have been increasingly applied to interrogate black-box model decisions, providing post-hoc feature attribution and revealing which input variables drive specific predictions [
24,
25].
Despite these advances, significant shortcomings persist in the specific scenario of chemical cold production. Existing PINN implementations, while incorporating physical constraints, typically lack an objective framework for identifying which physical mechanisms dominate during flow regime transitions [
26,
27]. The weighting between data-driven and physics-driven components remains largely heuristic, limiting the model’s ability to adapt to evolving dominant physics as water cut increases. Hybrid models, although promising, often require extensive domain expertise for architecture design and may not generalize across different wells with varying geological characteristics. XAI methods, while providing post-hoc explanations, do not fundamentally embed physical reasoning into the prediction process and can produce inconsistent interpretations. Moreover, the computational demands of full-physics numerical simulation remain prohibitive for real-time field optimization, creating an urgent need for low-latency, high-fidelity alternatives that maintain physical plausibility while enabling rapid scenario evaluation [
7].
To overcome these challenges, proxy models characterized by low latency and high fidelity have emerged as a key breakthrough direction [
7,
16]. Unlike purely data-driven surrogates, physically informed proxy models aim to achieve an optimal balance between computational efficiency and mechanistic transparency. Recent work in shale reservoir analysis has demonstrated that DeepONet-embedded physics-informed neural networks can achieve mean absolute percentage errors of approximately 3% while maintaining physical consistency through embedded conservation equations [
28,
29]. However, existing proxy modeling frameworks for chemical flooding scenarios still struggle to accurately identify the dominant controlling factors during flow regime transitions due to the absence of an objective feature weighting framework [
30].
Aiming at the insufficient interpretability and efficiency in CCCP prediction, this study develops a physically informed proxy modeling framework that addresses the limitations of both traditional numerical simulation and conventional machine learning approaches. The key innovations and necessity of this work are threefold: (1) unlike previous black-box applications of CNN and LSTM that offer no mechanistic insight, our framework introduces a synergistic integration of Spearman rank correlation analysis [
31] and the EWM [
32] to objectively identify core controlling factors from dual perspectives of statistical sensitivity and information-theoretic objectivity, thereby embedding data-driven feature selection within a physically meaningful context; (2) in contrast to existing PINN implementations that rely on heuristic loss weighting, our sensitivity-guided prior strategy ensures that the constructed sample space via LHS maintains physical representativeness while enabling systematic identification of flow regime transition signatures; (3) whereas previous hybrid models require extensive domain expertise for architecture design, our framework provides a systematic methodology for proxy model construction that balances predictive accuracy (R
2 > 0.94) with computational efficiency, achieving substantial latency reduction compared to full-physics simulation while maintaining the physical interpretability that pure ML models lack. This work thus contributes a novel, objective framework for accurate and interpretable production forecasting in heavy oil chemical cold production, providing reliable technical support for intelligent real-time field regulation.
3. Feature Importance Analysis
3.1. Feature Symbol Definition
To standardize the quantitative analysis of production dynamic parameters and unify the input variables of the subsequent machine learning model, the core physical and production parameters involved in the Feature Importance Analysis and prediction of chemical composite cold production in the Z well block are defined with unified symbols. All parameters are referred to by their corresponding symbols in the subsequent calculation, modeling and analysis processes to ensure the consistency and readability of the research process. The specific correspondence between parameters and symbols is shown in
Table 1.
3.2. Factors Correlation
Based on the multiphase flow mathematical model established in
Section 2.3.1, T, Ci, Qi, Qp and Admaxt were selected as the core independent variables for Feature Importance Analysis, with the selection deeply coupled with the fluid flow dynamics of chemical composite cold production. Each parameter exerts a unique regulatory effect on the production dynamics of heavy oil reservoirs:
Thermodynamic and rheological control (T): As indicated in Equation (13), the viscosity of solution exhibits a high correlation to temperature. Variations in temperature directly alter the rheological properties of formation fluids, thereby influencing the flow resistance in Darcy’s law (Equations (11) and (12)), and thus serving as the fundamental physical condition that determines displacement efficiency. Displacement driving force and sweep control (Ci, Qi): Injection parameters act as the key source terms in the mass conservation equations (Equations (9) and (10)). Ci dictates the magnitude of water-phase viscosity enhancement (Equation (13)), while Qi dominates the evolution of pressure gradients and water cut. Together, they constitute the core energy excitation at the injection end of chemical composite cold production. Interface effect and hysteresis characteristics (Admaxt): In accordance with the Langmuir adsorption model, the maximum adsorption capacity determines the retention and loss of in porous media. This parameter is directly correlated with the effective action cycle of and the breakthrough rate of flow pattern transition. Injection-production balance and development intensity (Qp): As the sink term at the production end, Qp forms the reservoir pressure maintenance system jointly with injection-end parameters. Investigating the fluctuations of Qp enables the revelation of the coupling relationship between fluid production intensity and reservoir pressure evolution.
In the Feature Importance Analysis framework, the above five parameters were treated as mutually independent decision variables. Although extremely weak cross-correlations may exist among various physical properties in the macro thermodynamic system, such weak correlations have a negligible impact on the overall correlation ranking in statistical modeling.
In contrast, oil rate, water cut, pressure maintenance level and oil recovery factor were defined as dependent variables, forming an indicator system for evaluating the dynamic evolution of the reservoir. A clear physical causal relationship exists between the independent and dependent variables: temperature and adsorption characteristics affect fluid flow by modifying fluid properties, while injection and production parameters guide the evolution of pressure and saturation fields through the injection-production balance system. This design logic of physical mechanism-driven and data feature-quantified lays a theoretical foundation for the subsequent objective evaluation of the dominant factors governing oil rate using the EWM.
In summary, the selected independent and dependent variables exhibit a distinct causal relationship and constitute the key factors influencing reservoir production behavior. Quantifying the exact numerical relationships of such causalities enables a more accurate prediction of oil rate.
3.3. Spearman Analysis Results
To further elucidate the interrelationships between input and output variables, the Spearman correlation coefficient, a nonparametric statistical metric for assessing the monotonic association between two variables, was employed to quantify both the mutual independence of input variables and their correlativity with output variables [
31,
34]. The Spearman correlation coefficient is calculated as follows:
where
is the sample size and
is the rank difference between two variables. Perfect positive monotonic correlation is denoted by
, perfect negative monotonic correlation by
, and the absence of any monotonic relationship by
.
As shown in
Figure 5, quantitative analysis of the resulting correlation matrix reveals that all input variables exhibit only weak monotonic associations with one another. In accordance with statistical principles an absolute Spearman correlation coefficient approaching zero indicates a negligible monotonic relationship between variables [
25,
31]. As visualized in the heatmap, the correlation coefficients among the independent variables are universally close to zero, confirming the absence of significant multicollinearity or strong intercorrelations within the input set. This statistical independence validates the applicability of these variables for subsequent Feature Importance Analysis, as it eliminates the potential adverse impacts of multicollinearity on the stability and interpretability of the analytical model. Additionally, the relatively high Spearman correlation coefficients observed between the independent and dependent variables reflect robust statistical linkages between the core physical parameters and production performance indicators. These significant correlations not only provide a solid theoretical underpinning for the formulation of reservoir development strategies but also enable effective interpretation of the driving factors behind oil production fluctuations in chemical composite cold production.
3.4. EWM Analysis Results
Following the verification of statistical independence among variables, a dual-driven feature engineering framework, integrating the EWM, was implemented to quantitatively evaluate the contribution of each core input variable to the oil production rate. This approach identifies the dominant features governing the production dynamics of chemical composite cold production.
The Spearman correlation heatmap generated by the algorithm (
Figure 6) confirmed that the correlation coefficients among the five core input variables (T, Ci, Qi, Qp, Admaxt) were generally close to 0, which verified the statistical independence of physical parameters from the perspective of machine learning and eliminated multicollinearity interference in subsequent model training. On this basis, the EWM was used to calculate the information entropy, objective weight and contribution rate of each parameter to oil rate, with the calculation results presented in
Table 2 and the weight distribution visualized in the indicator weight histogram.
According to the EWM results (
Figure 6), the influence weights of various indicators on production fluctuations are relatively distributed. Specifically, injection-production balance and development (Qp) ranks first with a weight of 23.2%, closely followed by maximum adsorption capacity (Admaxt) at 20.5%. This indicates that in CCCP systems, the intensity of injection-production balance and the retention/adsorption loss of chemical agents within the porous media are the dominant physical factors governing production dynamics. These quantitative findings provide a critical foundation for the subsequent predictive framework: by prioritizing these high-weight features, the model can more accurately capture nonlinear production variations induced by chemical component transport and mass loss, thereby enhancing predictive robustness and precision while minimizing computational dimensionality.
4. Data-Driven Production Dynamics Prediction for CCCP Based on Dual-Driven Feature Engineering
To address the complex nonlinear challenges in predicting the production dynamics of CCCP, this chapter develops an integrated predictive framework coupling feature weighting with an MLR model.
First, a dual-driven Feature Importance Analysis, integrating Spearman rank correlation and the EWM, is conducted to quantify the importance of input features and identify the core controlling factors. Subsequently, to ensure the model captures the full complexity of reservoir behavior, Latin Hypercube Sampling (LHS) is employed to construct a highly representative sample space based on extensive datasets generated via CMG numerical simulations. This is followed by weighted standardization to eliminate dimensional interference. Then, the MLR model is trained to achieve the joint prediction of multiple key production indicators. Finally, the model’s performance is rigorously validated in terms of fitting accuracy (R2 > 0.94), reliability, and computational efficiency, providing a robust and high-speed algorithmic solution for real-time production forecasting in heavy oil fields.
4.1. Feature Weighting Strategy Based on Spearman Correlation and Entropy Weight Method
This study refers to the research idea of Zheng [
32], holding that high variance is not equivalent to high correlation. In a comprehensive evaluation system, the EWM is used to determine the information weight of indicators, which reflects the discrete degree of data. In contrast, the Spearman correlation coefficient measures the synergistic direction between indicator variation and the overall system trend (positive or negative correlation). The combination of the two methods can simultaneously take into account the “variation characteristics” and “trend correlation characteristics” of indicators, thus providing a more comprehensive evaluation perspective than a single method. It should be noted that Spearman correlation and the EWM capture different aspects of feature importance. Spearman correlation reflects the monotonic relationship between input variables and target outputs, indicating statistical sensitivity. In contrast, EWM evaluates the dispersion of data and quantifies the information content of each feature. Since high variance does not necessarily imply strong correlation with the target variable, the integration of these two methods enables a more comprehensive evaluation by jointly considering statistical relevance and information richness. To address the poor interpretability of traditional black-box models and clarify the influence weight of input parameters on production performance before training, a rigorous a priori evaluation of input features is conducted by combining Spearman’s rank correlation coefficient and EWM. Spearman’s rank correlation coefficient is first used to calculate the nonlinear monotonic correlation between parameters and target production indicators, initially screening sensitive parameters with significant impacts on production performance. For the
j-th feature vector and the target variable, a larger absolute value of the Spearman coefficient
rj indicates a more significant influence of the feature on the target variable. To avoid the limitations of a single statistical method and reduce subjective bias, EWM is introduced to measure the information entropy of sample data—parameters with higher data dispersion provide more effective information and are assigned higher objective weights.
The absolute values of Spearman coefficients are normalized to obtain the Spearman subjective weight vector
ws, where the Spearman weight
wsj for the
j-th feature is defined as:
where
n denotes the total number of input features.
A multiplicative synthesis model is adopted to fuse ws with the EWM-derived objective weight vector
we, comprehensively considering the moedl correlation (dominated by
ws) and information purity (dominated by we) of features to highlight core controlling factors. The final comprehensive weight
Wj for the
j-th feature is calculated as:
After obtaining the comprehensive weight vector
W = [
W1,
W2, …,
Wn], it was subjected to a Hadamard Product operation with the standardized original input feature matrix
X to generate a weighted feature matrix
Xweighted, which serves as the input for the subsequent MLR model:
This weighted feature matrix enhances the contribution of core factors while suppressing secondary features, laying a foundation for improving model training efficiency and prediction accuracy.
4.2. Sample Space Construction and Data Preprocessing Based on LHS
After quantifying the comprehensive feature weights, constructing a highly representative and engineering-consistent sample space via CMG numerical simulation becomes the cornerstone for the efficient training of the MLR model. However, raw oilfield production data often exhibit disparate engineering dimensions, which can impede the model’s gradient descent convergence and overall stability.
To address this, this section employs LHS to construct a robust sample set that ensures wide coverage of the parameter space. Subsequently, a data preprocessing workflow is implemented, integrating weighted standardization with a “correlation-guided a priori” strategy. This approach filters and scales the sample data based on the previously identified feature importance, effectively enhancing the information density and quality of the feature matrix while eliminating dimensional interference.
4.2.1. Sample Set Generation Based on LHS
Given the high-dimensional nature of reservoir parameters, LHS is employed rather than traditional random sampling. By implementing stratified, equal-probability division across each parameter dimension, LHS ensures a uniform sample distribution within multi-dimensional physical constraints. This approach enables comprehensive coverage of the parameter space with a manageable number of samples.
To construct a robust dataset for machine learning training, extensive numerical simulation runs were conducted using CMG software. The variation range for each core input parameter was defined as ±30% of the benchmark values—which were previously optimized through meticulous history matching of the numerical model. This range effectively encompasses all feasible production regulation scenarios for the targeted well block under CCCP, as detailed in
Table 3.
For the multi-factor and multi-level sampling parameter space, LHS [
34] is used to minimize experimental cost and avoid redundant testing, with implementation steps as follows: (1) divide each parameter’s variation range into 10 equiprobable intervals; (2) randomly select one sample value from each interval via uniform random sampling; (3) randomly permute and combine single-parameter samples to generate independent multi-parameter sample sets. A total of 800 representative production dynamic samples are generated, achieving uniform coverage of the high-dimensional parameter space and capturing the coupled variation characteristics of core parameters.
The 800 sets of production curves generated via CMG simulations (
Figure 7) comprehensively capture the full-cycle production characteristics, spanning from initial commissioning and production rise to stable production and long-term decline. These profiles provide a rich repository of physical feature samples, enabling the MLR model to effectively learn and characterize the nonlinear fluctuations induced by flow regime transitions under CCCP conditions.
4.2.2. Dataset Construction and Preprocessing Based on LHS and CMG
To eliminate interference from disparate engineering dimensions and ensure efficient gradient descent during training, the raw dataset underwent a specialized preprocessing workflow. Based on the core controlling factors identified in
Section 4.1, a “correlation-guided a priori” strategy was implemented: Weighted Feature Enhancement: The comprehensive weight vector W, derived from the fusion of Spearman correlation and EWM, was applied to the standardized original input feature matrix X via a Hadamard Product operation. This ensures that the model focus is physically aligned with the dominant drivers of CCCP dynamics (e.g., production rate and maximum adsorption capacity). Dynamic Scaling: Following the feature weighting, a Min-Max normalization was applied to scale the weighted features into the [0, 1] interval.
4.3. Training and Prediction Performance of the MLR
Taking the weighted and standardized LHS sample set as the input source, a MLR model is constructed to conduct joint training on four core indicators: oil production, water cut, recovery factor and formation pressure maintenance level. The 800 groups of standardized sample data sets are randomly divided into a training set and a validation set at a ratio of 80%:20%, which are input into the MLR model constructed in
Section 2.2 for supervised machine learning training. Benefiting from the feature weighting strategy in the early stage, the loss function of the network drops extremely rapidly in the initial stage of training, which not only greatly reduces the number of iteration rounds, but also fundamentally suppresses the overfitting of the model to secondary features with low correlation. With the increase in training iteration times, the loss functions of the MLR model on the training set and validation set both gradually decrease and converge to stable values, while the R
2 continuously increases and approaches 0.95. This indicates that the model has fully learned the complex production dynamic laws under the chemical composite cold production conditions in the Z well block, and has excellent fitting and generalization abilities for the relationship between core physical parameters and daily oil production. The test results show that the weighted MLR model exhibits excellent fitting accuracy in the prediction of various production indicators, which proves the outstanding effectiveness of the “correlation a priori weight” in driving the nonlinear prediction of complex reservoirs. The test results show that the weighted MLR exhibits excellent fitting accuracy in the prediction of all production indicators such as oil production, water cut, recovery factor and formation pressure maintenance level, and the predicted production dynamic curves are highly consistent with the actual sample curves. This fully proves the outstanding effectiveness of the correlation a priori weight in driving the nonlinear production performance prediction of complex reservoirs, and also verifies the rationality of the pre-stage feature weighting, sample construction and data preprocessing processes.
4.4. Reliability Verification and Efficiency Analysis of the Prediction Model
To rigorously verify the generalization capability of the MLR model, two independent 100-day production sequences (denoted as Sample 1 and Sample 2) were randomly selected from the validation dataset. Notably, these samples represent discontinuous and fragmented time intervals within the reservoir development cycle, which serves as a data shuffling for the model’s ability to capture nonlinear dynamics without relying on temporal continuity.
As illustrated in
Figure 8 and
Figure 9, the predicted oil rate dynamic curves show exceptional overlap with the actual simulation results. This high consistency confirms that the surrogate model has successfully mastered the underlying physical production laws of CCCP rather than simply performing trend extrapolation.
The predictive accuracy was further quantified using three indicators: Mean Absolute Error, Relative Fitting Error, and the Coefficient of Determination R
2. As detailed in
Table 4, the relative fitting errors for Sample 1 and Sample 2 are 4.01% and 1.88%, respectively, with R
2 values reaching 0.9538 and 0.9431. These metrics, particularly the R
2 values exceeding 0.94, confirm the excellent goodness-of-fit and high reliability of the model. From an engineering perspective, this framework not only ensures high fidelity but also realizes a two-order-of-magnitude increase in computational speed, meeting the requirements for rapid production forecasting and real-time decision-making in oilfield development.
The observed one-step-ahead prediction lag is a common phenomenon in time-series forecasting of dynamic systems, potentially due to the model capturing the underlying physical inertia or transient response rather than instantaneous jumps. This does not significantly impact the medium to long-term trend prediction accuracy crucial for development planning.
5. Conclusions
This study proposes a high-precision, data-driven prediction framework integrating Spearman rank correlation, EWM, and an MLR model to address the nonlinearity challenges in CCCP forecasting. The key conclusions are as follows:
(1) Integrated Feature Weighting and Preprocessing: The dual-driven feature weighting strategy effectively quantifies nonlinear correlations and objective data informativeness. It identifies injection-production balance and development and maximum adsorption capacity as the core controlling factors. This strategy, coupled with correlation-guided weighted standardization, enhances the information density of the feature matrix and eliminates dimensional interference, providing a robust foundation for model training.
(2) Model Performance and Generalization: Utilizing a representative sample space of 800 sets constructed via LHS and CMG simulations (within a ±30% benchmark parameter range), the trained MLR model exhibits exceptional performance. The determination coefficient R2 for core indicators exceeds 0.94. Rigorous validation using discontinuous, fragmented production samples (Samples 1 and 2) yielded R2 values of 0.9538 and 0.9431, with relative fitting errors below 5%, demonstrating superior generalization capability beyond simple trend extrapolation.
(3) Engineering Efficiency and Practicality: Compared with traditional CMG numerical simulation, the proposed framework reduces single prediction time by over two orders of magnitude while maintaining high precision. By bypassing the over-reliance on intensive history matching and fine geological parameters, this framework enables rapid, real-time, and intelligent production forecasting, providing a high-speed algorithmic solution for the development optimization of heavy oil reservoirs under CCCP.
(4) Future work may incorporate the SHAP (SHapley Additive exPlanations) method to further enhance the interpretability of the machine learning model. By decomposing prediction results at the individual sample level, SHAP can quantify the contribution of each input feature to the final output, reveal the nonlinear response mechanism between key parameters and production performance, and provide more comprehensive, transparent, and physically consistent insights into feature importance and decision logic.
(5) Although the proposed proxy model demonstrates high prediction accuracy and efficiency, several limitations should be acknowledged. First, the model is trained based on numerical simulation data from a specific reservoir (Well Block Z), which may limit its generalization capability when applied to reservoirs with significantly different geological conditions or fluid properties. Second, the current framework assumes relatively stable operational conditions and may not fully capture abrupt changes caused by operational disturbances or extreme production scenarios. Future work will focus on incorporating more diverse field datasets, enhancing model adaptability, and exploring hybrid nonlinear architectures to further improve prediction robustness under complex reservoir conditions.