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ProcessesProcesses
  • Review
  • Open Access

12 March 2026

26 Pages

Advances in Thermoelectric Generators Modules (TEGs): Applications, Performance, and Global Trends in Renewable Energy Systems

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Centro de Estudios de las Energías Renovables (CEENER), Instituto de Ingeniería, Universidad Autónoma de Baja California, Calle Normal s/n Blvd. Benito Juárez, Col. Insurgentes Este, Parcela 44, Mexicali 21100, Baja California, Mexico
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Authors to whom correspondence should be addressed.

Abstract

The integration of thermoelectric modules (TEMs) into renewable energy systems represents a critical technological frontier for global energy efficiency. This review systematically analyzes the scientific output in the field, which has experienced accelerated growth over the last decade, reaching a historical peak in publications between 2023 and 2024. Geographically, research is led by China, Iran, Turkey, and India. Regarding sectoral distribution, the analysis reveals that solar energy dominates applications, divided into solar thermal (25.53%) and photovoltaics (23.40%), followed by biomass (21.28%) and geothermal energy (17.02%), while ocean energy (12.77%) remains the least developed area. Despite the surge in scientific interest, the results confirm a significant methodological gap: 72.34% of the literature relies exclusively on pure simulations and numerical modeling, whereas only 27.66% incorporates experimental validation. This theoretical dependence translates into a lack of data regarding long-term operational reliability; consequently, mechanical analysis indicates that performance degradation becomes critical after the first 4000 cycles of operation, resulting in an 18% power loss. It is concluded that closing the gap toward commercial scale requires a transition from idealized modeling toward polygeneration schemes and thermal coupling designs that mitigate cyclic mechanical stress. This work provides a synthesis that serves as a roadmap for future engineering implementations at the energy-thermal management nexus.

1. Introduction

The global energy paradigm is characterized by growing demand and the imperative need for a transition toward sustainable generation systems, driven by international commitments such as the Paris Agreement to limit global warming to 1.5 °C [1]. This transition depends not only on the scaling of renewable sources but also on the radical optimization of supporting technologies, including proton exchange membrane fuel cells (PEMFCs), high-density battery storage systems, and advanced thermal management strategies [2]. In this scenario, waste heat recovery and efficient thermal management persist as critical challenges for consolidating a low-carbon energy matrix [3].
In this context, thermoelectric modules (TEMs) emerge as a fundamental solid-state energy conversion technology. Based on the Seebeck and Peltier effects [4,5], these devices can be implemented for energy recovery from waste heat in industrial processes and, crucially, in renewable energy (RE) systems. TEMs enhance overall efficiency through cogeneration from low and medium enthalpy heat (100–500 °C), being vital in geothermal plants, biomass engines, and the thermal management of cylindrical battery modules [6], using microchannels to prevent thermal runaway [7,8]. Furthermore, their lack of moving parts makes them ideal for distributed generation in remote areas [9].
The commercial viability of TEMs is linked to their figure of merit (ZT), a parameter that governs energy conversion efficiency. Although commercial materials such as bismuth telluride ( B i 2 T e 3 ) have maintained values of Z T   ≈   1 , recent advances in nanostructure engineering and doping in silicon–germanium (SiGe) alloys have pushed this value up to 2.5 at the laboratory level [10,11]. These developments have enabled the creation of prototypes with electrical conversion efficiencies of 10–15% in hybrid systems [12].

2. Fundamentals of Thermoelectricity

Thermoelectric modules (TEMs) are solid-state devices based on semiconductor materials designed to perform the direct conversion between thermal and electrical energy through two primary phenomena: the Seebeck effect and the Peltier effect. Structurally, a TEM consists of multiple thermocouples composed of p-type and n-type elements, which are electrically interconnected in series and thermally in parallel (Figure 1) [7]. The elements are bonded to ceramic plates that ensure efficient heat transfer and the mechanical integrity of the module [11].
Figure 1. Internal structure of a thermoelectric generator.

2.1. Seebeck Effect

Discovered in 1821, this phenomenon serves as the operational principle for thermoelectric generators (TEGs). It manifests when a temperature difference ( ∆ T   =   T H   −   T C ) between the junctions of dissimilar materials induces an electromotive force (EMF) (Figure 2) [11]. The generated voltage ( V ) is directly proportional to the thermal gradient:
V = α · ∆ T
where α is the Seebeck coefficient. For the analytical purposes of this review, this parameter is critical, as it determines the capacity of the material to convert low-enthalpy waste heat into useful electrical energy. Therefore, the selection of the appropriate thermoelectric material is crucial for optimizing device performance and maximizing energy conversion efficiency [13]. Table 1 presents a consolidation of the most commonly used semiconductor materials in commercial TEMs, along with their respective typical Seebeck coefficient values.
Figure 2. Operation of the Seebeck effect.
Table 1. Seebeck coefficients of different semiconductor materials [13].

2.2. Peltier Effect

The Peltier effect is the inverse phenomenon of the Seebeck effect and constitutes the basis for thermoelectric coolers (TECs). When an electric current ( I ) is applied, a temperature differential is generated between the faces of the modules, enabling heat transport ( Q ) (Figure 3):
Q P = π I
Q P = ( α T ) I
where π is the Peltier coefficient. In various hybrid system integrations, such as PV-TEG, this effect is fundamental for the active thermal management of solar cells, enabling the stabilization of their operating temperature and preventing a decrease in their efficiency [14,15,16].
Figure 3. Operation of the Peltier effect.

2.3. Mathematical Modeling of Performance

To conduct a quantitative synthesis of the applications discussed in this work, it is necessary to define the performance metrics that link material properties to energy conversion.

2.3.1. Output Power and Conversion Efficiency

The electrical power generated ( P ) by a thermoelectric module depends on the thermal gradient between the hot side ( T H ) and the cold side ( T C ), as well as the internal resistance of the device ( R i n ) and the external load resistance ( R L ). It is expressed as:
P = I 2 R L
P = α · ∆ T R i n + R L 2 R L
where α is the Seebeck coefficient of the module, and ∆ T = T H − T L . The maximum power is achieved under the impedance matching condition ( R L = R i n ).

2.3.2. Maximum Thermal Efficiency

The efficiency ( η ) relates the generated electrical power to the heat absorbed at the hot side ( Q H ). It is limited by the Carnot efficiency and the figure of merit ( Z T ) of the material:
η = T H − T c T H 1 + Z T a v g − 1 1 + Z T a v g + T c T H
where T a v g is the average temperature of the system, T a v g = ( T H + T C ) / 2 . This equation is fundamental for determining whether the values reported in the literature approach theoretical limits, or if significant thermal losses exist due to contact resistance.

2.4. Heat Flow Model

The net heat flow at the hot side ( Q H ) and the cold side ( Q C ) accounts for thermal conduction ( K ), charge carrier transport, and the heat dissipated by the Joule effect ( R i n I 2 ):
Q H = α I T H + K T H − T C − 1 2 I 2 R i n
Q C = α I T H + K T H − T C + 1 2 I 2 R i n
where K ( T H − T C ) represents the heat from thermal conduction and where K is the total thermal conductance of the module ( W / K   ). This term follows the law of Fourier and represents the energy loss that passes through the material without being converted into electricity.
The term 1 2 I 2 R i n represents the dissipation due to Joule heating. It is a critical point in the analysis since it is based on the assumption that the heat generated by the internal electrical resistance ( R i n ) is distributed equally (50%) toward both faces of the module.

3. Applications of Thermoelectric Modules (TEMs)

Thermoelectric modules (TEMs) play an essential role in various applications through their two configurations: thermoelectric generators (TEGs) and thermoelectric coolers (TECs) [17,18]. These technologies adapt to multiple scenarios, ranging from waste heat recovery in industries to critical cooling in electronics and medicine and even space applications, as shown in Figure 4.
Figure 4. Applications of thermoelectric modules.
TEGs enable the valorization of waste heat through its direct conversion into electrical energy, optimizing the efficiency of both conventional and renewable thermal systems. Meanwhile, TECs provide high-precision temperature control, which is critical for the stability of electronic and electrochemical components under variable load conditions [19]. The following section details the technical contribution of TEGs to operational sustainability in industrial and experimental configurations.

3.1. Thermoelectric Generators (TEGs or Seebeck)

Thermoelectric generators (TEGs) operate as solid-state thermal machines that convert a heat flow directly into electrical power through the Seebeck effect, eliminating the intermediate stages of mechanical energy and the use of working fluids typical of Rankine cycles or combustion engines. Unlike rotating machinery, TEGs harness the flow of charge carriers (electrons and holes) through semiconductor materials to transport thermal energy and transform it into an electrical potential (Figure 5). These devices are thermodynamically conceptualized as engines operating between two reservoirs, which facilitates their integration into heat exchange surfaces for waste energy recovery. This capability positions them as a strategic complementary technology in industrial applications where the scale or mechanical complexity of conventional turbines is unfeasible, allowing for an incremental improvement in the overall efficiency of thermal systems.
Figure 5. General schematic of a thermoelectric generator (left). Analysis as a thermal machine (right).
In the aerospace sector, TEGs are employed in radioisotope thermoelectric generators (RTGs), where the absence of moving parts and high operational reliability are critical for missions in vacuum environments and low solar radiation [20]. In the industrial field, these devices facilitate distributed electrical generation through waste heat recovery in internal combustion engines and thermal processes, allowing the powering of auxiliary systems and reducing fuel consumption by optimizing the energy balance [21,22]. Likewise, in sustainable architecture, TEGs are integrated into building thermal management systems to capture residual heat flows, contributing to nearly zero-energy building (nZEB) standards. These applications demonstrate the capability of TEGs to improve systemic efficiency by converting thermal gradients into useful electrical energy under diverse operating conditions [23].

3.2. Thermoelectric Coolers (TECs or Peltier)

Thermoelectric coolers (TECs) are solid-state devices that operate under the Peltier effect for active heat transfer. By applying an electric current, charge carriers transport thermal energy from one side of the module to the other, enabling the cooling of specific surfaces or volumes without the use of chemical refrigerants or moving parts [24,25].
From a thermodynamic perspective, TECs behave as heat pumps (Figure 6). Their performance is quantified by the coefficient of performance ( C O P ), which relates the heat extracted from the cold side ( Q C ) to the supplied electrical power ( W ):
C O P = Q C W
Figure 6. General schematic of a thermoelectric cooler (left). Analysis as a heat engine (right).
The maximum C O P is limited by the operating temperatures ( T H and T C ) and the figure of merit ( Z T ) of the material [26]. The dependence on Z T is critical, because a high value not only reduces losses from reverse thermal conduction ( κ ) but also minimizes Joule heating, allowing for increased temperature differentials ( ∆ T ). Therefore, the optimization of materials with high Z T is the central axis for improving the competitiveness of TECs against conventional vapor compression cycles in precision thermal management applications [27].

5. Comparative Performance Analysis and Future Perspectives

Global analysis of thermoelectric module (TEM) integration reveals exponential growth in scientific production over the last decade, reaching a maximum peak in publications between 2023 and 2024 (Figure 13). This dynamism reflects a strategic geographic concentration where China leads the research with 13 identified publications, followed by Iran (7), Turkey, and India (5 each), while the European contribution (Spain, France, and Germany) remains at moderate levels (Figure 14).
Figure 13. Annual trends in thermoelectric module applications in energy fields.
Figure 14. Leading countries with research on thermoelectric module hybrids and renewable systems.

5.1. Technological Readiness and Sectoral Distribution

The maturity of the field is still at an intermediate stage and presents a critical methodological imbalance: 72.34% of the literature is based on simulations and numerical modeling, while only 27.66% includes experimental validation or purely experimental systems (Figure 15). Sector-wise, research is uneven (Figure 16), showing that solar energy (48.93%) is the most dynamic axis, divided into solar thermal (25.53%) and photovoltaics (23.40%). The current trend in PV-TEG systems focuses on active thermal management using nanofluids and phase change materials (PCMs) to stabilize generation.
Figure 15. Research developed with thermoelectric modules through simulation and experimental methods.
Figure 16. Renewable energy fields of study where thermoelectric modules are implemented.
Biomass (21.28%) shows higher maturity due to wide thermal gradients (200–360 °C), achieving efficiencies close to 4%. The trend points toward combined heat and power (CHP) in domestic stoves, facing challenges such as thermal biofouling from ash. Furthermore, geothermal energy (17.02%) focuses on heat recovery from low-enthalpy fluids and petroleum by-products, seeking power outputs in the kilowatt (kW) range through modular systems.
Finally, ocean energy (12.77%) appears as the least developed field. Limitations due to low thermal potential ( ∆ T < 25   ° C ) result in efficiencies below 0.1%. The exclusive use of B i 2 T e 3 highlights a stagnation in material innovation for this niche. This stagnation is due to the fact that commercial B i 2 T e 3 is optimized for much higher thermal gradients. When operating under the minimum ocean differential (20–25 °C), the material works far from its peak figure of merit (ZT) value, drastically reducing conversion efficiency.

5.2. Challenges and Barriers to Widespread Adoption

The mass adoption of thermoelectric generators (TEGs) in heat recovery and renewable energy faces structural barriers that limit their competitiveness against mature alternatives. The primary obstacle is the low conversion efficiency, determined by the figure of merit (ZT), which typically ranges between 5% and 8% in commercial modules. Additionally, the high cost of high-performance materials such as bismuth telluride and its alloys, along with the complexity of mass production, results in a high levelized cost of energy (LCOE) per watt generated, hindering competition with consolidated technologies like photovoltaics (PV).
Long-term reliability and durability constitute another critical challenge; operation under high gradients and thermal cycles induces joint degradation, fatigue, and mechanical stress, reducing the lifespan of the equipment, especially in high-temperature or solar concentration environments. In the B i 2 T e 3 modules operating under a cold-side temperature ( T C ) of 303 K and a differential ( ∆ T ) of 120 K—placing the hot side ( T H ) at 423 K—the estimated total lifespan until structural failure is approximately 42,510 cycles. However, performance degradation becomes critical much earlier; after 4000 cycles, the output power decreases by 18% and efficiency drops by nearly 10% [88]. Although the duration of each cycle varies by application, the accumulation of these thermal transitions is the determining factor in the loss of integrity of the interfaces of the device.
Beyond the material, practical implementation in hybrid systems, such as solar thermoelectric generators (STEGs), requires sophisticated thermal management to maintain an adequate temperature differential across the modules. This demands robust heat exchangers and complex optical–thermal design, which increases complexity and scaling costs. Another essential problem is the low power density, which, to reach usable electrical output levels (kW), requires the massive integration of dozens or hundreds of modules.

6. Conclusions

The integration of thermoelectric modules (TEMs) into renewable energy systems represents a technological frontier with disruptive potential for global energy efficiency. This analysis confirms that the solar sector leads scientific production with 48.93% of applications, while biomass and waste heat recovery (WHR) demonstrate superior maturity owing to favorable thermal gradients between 200 °C and 360 °C. However, a critical dependence on numerical modeling (72.34%) persists compared to experimental validation (27.66%). This disparity is particularly evident in the OTEC sector, where theoretical projections of 500 kW contrast with experimental results of barely 0.92 W, highlighting the need to transition toward validations under real-world conditions.
The success of mass TEG adoption depends on overcoming thermoeconomic limitations and structural durability issues. The low efficiency of commercial materials (5–8%) and the high cost per watt generated are exacerbated by reliability challenges; under standard operating conditions ( ∆ T = 120   K ), B i 2 T e 3 modules face critical performance degradation after 4000 cycles, with power losses of 18%, even though total structural failure is estimated at 42,510 cycles.
The future of the field demands a paradigm shift toward polygeneration. By integrating TEGs into combined heat and power (CHP) schemes and hybrid PV-TEG-PCM systems, global efficiency can exceed 70%, transforming waste heat into a valuable resource. Ultimately, the robustness and modularity of thermoelectric technology position it as an essential component for the energy transition, especially in niche applications and industrial processes were reliability offsets current limitations in lifespan and efficiency.

Author Contributions

Conceptualization, J.D.G.-A. and S.I.-P.; methodology, J.D.G.-A. and S.I.-P.; validation, J.D.G.-A. and S.I.-P.; formal analysis, J.D.G.-A. and S.I.-P.; investigation, J.D.G.-A. and S.I.-P.; resources, N.V.-L. and J.A.A.-J.; data curation, J.D.G.-A. and S.I.-P.; writing—original draft preparation, J.D.G.-A. and S.I.-P.; writing—review and editing, J.D.G.-A., S.I.-P., J.A.A.-J. and L.A.L.-M.; visualization, N.V.-L. and J.A.A.-J.; supervision, N.V.-L. and J.A.A.-J.; project administration, N.V.-L. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Data Availability Statement

No new data were created or analyzed in this study.

Conflicts of Interest

The authors declare no conflicts of interest.

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