Research on Data-Driven Drilling Safety Grade Evaluation System
Abstract
1. Introduction
2. Multivariate Coupling Trajectory Prediction Model
3. Friction Torque Prediction Model
4. Construction of Drilling Safety Grade Evaluation System
4.1. Data Acquisition and Feature Engineering
4.2. Joint Density Distribution Characteristics of Friction and Torque
4.3. Risk Classification Based on Improved K-Means++
4.4. The Construction and Application of Evaluation System
4.4.1. Establishment of Assessment Standards
4.4.2. Actual Application Analysis
5. Conclusions
- This study developed a data-driven drilling safety classification system through a statistical analysis of field data and an improved K-means++ algorithm, establishing a three-tier risk assessment framework: Grade I (low risk) for friction (0–100 kN) and torque (0–10 kN·m), Grade II (medium risk) for friction (100–200 kN) and torque (10–20 kN·m), and Grade III (high risk) for friction (>200 kN) and torque (>20 kN·m). This classification standard significantly improves evaluation accuracy and timeliness, providing a scientific basis for drilling parameter optimization and BHA (Bottom Hole Assembly) selection.
- Collaborative optimization of wellbore trajectory and BHA: Aiming at the high-friction section, a differential optimization strategy is proposed. By optimizing the deviation angle and azimuth angle, combined with the adjustment of drilling fluid performance and the optimization of BHA, the targeted friction reduction and drag reduction are realized.
- This paper provides complete supporting data for drilling engineering from risk warning to optimization decision. Field application shows that the accident rate is reduced, which verifies the practical value of the data-driven method in drilling safety evaluation. In the future, the dynamic intelligent upgrading of the evaluation system will be further promoted by integrating real-time data while using drilling and deep learning algorithms.
- The well trajectory design is significantly constrained by multiple geological factors that have not been fully considered in this study, including geological structures, anisotropic stress fields, and rock mechanical constitutive relationships. These geological factors directly influence the mechanical response characteristics of drilling tools and computational accuracy. Furthermore, the timeliness of acquiring geological parameters while drilling and the uncertainties in lithology identification further increase operational risks. These limitations require special attention in subsequent research and field applications.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Friction (kN) | Torque (kN·m) | Grading Standard |
---|---|---|
0~100 | 0~10 | Grade I (low risk) |
100~200 | 10~20 | Grade II (moderate risk) |
>200 | >20 | Grade III (high risk) |
Parametric Input | Well Name | ||
---|---|---|---|
A1 | A2 | A3 | |
Kick-off point (m) | 0 | 0 | 0 |
End of build-up section (m) | 500 | 600 | 700 |
Vertical section length (m) | 800 | 1000 | 1000 |
Horizontal displacement (m) | 800 | 1000 | 1500 |
Inclination angle (°/30 m) | 10 | 15 | 10 |
Azimuth angle (°/30 m) | 20 | 30 | 40 |
Curvature in horizontal projection (°/30 m) | 3 | 6 | 9 |
Curvature in vertical projection (°/30 m) | 3 | 6 | 9 |
Drilling fluid density (g/cm3) | 1.15 | 1.15 | 1.15 |
Drill string steel density (g/cm3) | 7.85 | 7.85 | 7.85 |
Weight on bit (kN) | 50 | 80 | 100 |
Friction coefficient | 0.21 | 0.25 | 0.32 |
Bit outer diameter (mm) | 215.9 | 215.9 | 215.9 |
Drill collar inner diameter (mm) | 57.2 | 71.4 | 57.2 |
Drill collar outer diameter (mm) | 158.8 | 152.4 | 152.4 |
Drill collar linear weight (kg/m) | 135.6 | 111.8 | 123.7 |
Drill pipe inner diameter (mm) | 121.4 | 108.6 | 107.7 |
Drill pipe outer diameter (mm) | 139.7 | 127 | 127 |
Drill pipe linear weight (kg/m) | 38.48 | 32.87 | 26.7 |
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Meng, S.; Wang, C.; Zhou, Y.; Hou, L. Research on Data-Driven Drilling Safety Grade Evaluation System. Processes 2025, 13, 2469. https://doi.org/10.3390/pr13082469
Meng S, Wang C, Zhou Y, Hou L. Research on Data-Driven Drilling Safety Grade Evaluation System. Processes. 2025; 13(8):2469. https://doi.org/10.3390/pr13082469
Chicago/Turabian StyleMeng, Shuan, Changhao Wang, Yingcao Zhou, and Lidong Hou. 2025. "Research on Data-Driven Drilling Safety Grade Evaluation System" Processes 13, no. 8: 2469. https://doi.org/10.3390/pr13082469
APA StyleMeng, S., Wang, C., Zhou, Y., & Hou, L. (2025). Research on Data-Driven Drilling Safety Grade Evaluation System. Processes, 13(8), 2469. https://doi.org/10.3390/pr13082469